SUTO S330 Manual

English
Instruction and operation manual
S330/S331
Display and data logger

Dear Customer,
Thank you for choosing our product.
Please read the operating instructions in full and carefully observe them
before starting up the device. The manufacturer cannot be held liable
for any damage which occurs as a result of non-observance or non-
compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is e empt from liability.
The device is destined e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S330/S331

Table of contents
1. Safety instructions.......................................................................5
2. Application.................................................................................7
3. Features.....................................................................................7
4. Technical Data............................................................................8
4.1 General.................................................................................8
4.2 Electrical Data........................................................................8
4.3 Input-Signals.........................................................................8
4.4 Output-Signals.......................................................................9
5. Dimensional drawing..................................................................10
6. Installation ..............................................................................13
6.1 Installation Requirements......................................................13
6.2 Connection...........................................................................14
6.2.1 Wiring for AC Power supply and alarm (A1663)...................15
6.2.2 Wiring for DC Power supply and alarm (A1664)...................15
6.2.3 Terminal signals of SDI and Modbus sensor input ...............16
6.2.4 Terminal signals of Modbus slave.......................................17
6.2.5 Connecting sensors with terminal A+B (via SDI) ................17
6.2.6 Connecting sensors with terminal A+B (via Modbus)............18
6.2.7 Looping analog signals to a PLC (A554 3313)......................18
6.2.8 Terminal signals of RS-485 and Ethernet............................19
6.2.9 Terminal signals of the optional analog card (A1662)...........19
6.2.10 Connecting sensors with terminal E+F (A1662).................21
6.2.11 Power requirements for different sensors..........................22
7. Configuration ...........................................................................23
8. Operation.................................................................................23
8.1 Value screen........................................................................24
8.2 Main menu...........................................................................25
8.3 Icons in the status bar ..........................................................26
8.4 Graphic screen.....................................................................26
8.5 Sensor setting......................................................................27
8.5.1 Dew point settings .........................................................27
8.5.2 Flow sensor settings .......................................................29
8.5.3 Oil vapor sensor settings .................................................31
8.5.4 Analog input settings ......................................................32
8.6 Location setting ...................................................................33
8.7 Alarm settings......................................................................34
8.8 Logger ................................................................................35
8.9 Files....................................................................................36
8.10 Service info .......................................................................37
8.11 System setting ..................................................................37
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1. Safety instructions
8.12 Communication...................................................................38
9. Remote monitoring....................................................................39
10 Download, read and e port logger data from S331........................41
10.1 Preparation........................................................................41
10.2 Operation...........................................................................41
11. Signal inputs ..........................................................................45
11.1 Digital input .....................................................................45
11.2 Analog input ......................................................................45
12. Signal outputs.........................................................................45
12.1 Analog / Pulse output .........................................................45
12.2 Alarm output .....................................................................45
12.3 Interface ...........................................................................45
13. Industrial communication..........................................................46
13.1 Integration with a Factory Automation System........................46
13.1.1 RS-485 through the Modbus-to-RTU gateway....................46
13.1.2 RS-485 through the RS-485-to-Ethernet gateway..............46
13.1.3 RS-485 through the RS-485-to-Profibus gateway..............48
13.1.4 Field-bus Ethernet through the Modbus/TCP.....................48
13.2 Standalone solution.............................................................49
13.2.1 Monitoring and Analysis software....................................49
13.2.2 Physical networking modes.............................................49
13.2.2.1 RS-485..................................................................49
13.2.2.2 Ethernet.................................................................50
13.3.2.3 RS-485 / Ethernet gateway.......................................52
13.3.2.4 More comple networking solutions............................53
13.2.3 Hardware connection.....................................................54
13.2.3.1 Ethernet hardware...................................................54
13.2.3.2 RS-485 hardware....................................................55
13.2.4 Fieldbus Interface Configuration.....................................56
13.2.4.1 Field bus RS-485 settings.........................................57
13.2.4.2 Field Bus Ethernet settings.......................................57
13.2.4.3 Printing the Modbus slave register table.....................58
13.2.5 Enabling monitoring of the Compressor Run Time..............59
13.2.6 Software Installation......................................................62
13.2.7 Trouble shooting...........................................................63
14. Optional e tra accessories.........................................................65
15. Maintenance............................................................................65
16. Disposal or waste.....................................................................65
17. Warranty................................................................................66
Appendi A - Modbus communication e ample..................................67
Appendi B - LRC CRC calculation....................................................69
Appendi C - Float definition...........................................................73
4 S330/S331

1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
display and data logger at any time. In case of any obscurities or
questions, regarding this manual or the product, please contact the
manufacturer.
ARNING!
Voltage used for supply!
Any contact with energized parts of the product, may
lead to an electrical shock which can lead to serious
injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
•Any electrical work on the system is only allowed by authorized
qualified personal.
ARNING!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not e ceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature and pressure.
S330/S331 5

1. Safety instructions
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
Storage and transportation
•Make sure that the transportation temperature of the display and
data logger is between -20°C ... 60°C.
•For transportation it is recommended to use the packaging which
comes with the display.
•Please make sure that the storage temperature of the display is
between -10°C ... 50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be <90%, no condensation.
6 S330/S331

2. Application
2. Application
The S330/S331 display and data logger provides a universal solution for
displaying and recording all kinds of measurement data in a compressed
air system, which includes flow, dew point, pressure, temperature,
power consumption, compressor status, and so on.
The S330/S331 is mainly used in compressed air systems in the
industrial environment. It is not developed to be used in e plosive
areas. For the use in e plosive areas, please contact the manufacturer.
3. Features
•Provides 5” high-resolution colour touch screen.
•Supports connections to all SUTO sensors and third-party sensors.
•Supports up to 16 sensor inputs.
•Supports up to 100 measuring channels.
•2 wall casings available:
◦4 cable glands
◦7 cable glands
•Provides the USB interface to enable data transfer to memory stick
or PC.
•Provides RS-485 (Modbus / RTU, SUTO-Bus) and Ethernet
(Modbus / TCP, SUTO-Bus) interfaces to enable connections to the
factory automation system.
•Provides 10 W sensor power supply (24 VDC).
•Provides the optional data logger, which can store 100 million
measurement values.
•Alarm monitoring with two relay outputs.
•Integrates Web server for remote monitoring.
•Various options for system e tension.
S330/S331 7

4. Technical Data
4. Technical Data
4.1 General
Data logger (only S331) Internal, 100 million values
Operating temperature 0°C ... 50°C
Housing material PC + ABS
Protection class IP65
Dimensions See dimensional drawing on the ne t page
Display 5” high-resolution graphic display, 800 480
pi els touch screen
Cable entry diameter 4.5 mm … 8 mm
Cable Supply: AWG12 ... AWG24, 0.2 ... 2.5 mm²;
Signals: AWG16 ... AWG28, 0.14 ... 1.5 mm²
Weight 0.52 kg
4.2 Electrical Data
Power supply 100 ... 240 VAC, 20 VA (option A1663)
18 ... 30 VDC, 20 W (option A1664)
Sensor supply 24 V, 10 W
4.3 Input-Signals
Digital input 2 SDI Sensors
16 RS-485 Modbus RTU Sensors
Analog input 2 0 ... 20 mA / 4 ... 20 mA / 0 ... 10V, 2
pulse
Pulse input 100 Hz ma imum; 28 V, 10 mA
8 S330/S331

4. Technical Data
4.4 Output-Signals
Analog / Pulse output 4 ... 20 mA signals and pulse signal of
sensors can be looped through the display by
using the connection board
Alarm output 2 relays, 230 VAC, 3 A, NC
Interface Ethernet / RS-485 Modbus TCP / RTU, USB
stick, USB cable
S330/S331 9

5. Dimensional drawing
5. Dimensional drawing
Panel with wall mountable casing (7 glands):
Panel with wall mountable casing (4 glands):
10 S330/S331

5. Dimensional drawing
Panel:
Panel cut size:
S330/S331 11

5. Dimensional drawing
Wall mounting instruction:
12 S330/S331

6. Installation
6. Installation
Please make sure that all components listed below are included in your
package.
Qty Description Item No.
1 S330 or S331 Panel with ordered
options
D500 0333 (e cluding the
data logger)
D500 0331 (including the
data logger)
1 USB A to USB micro cable A553 0130
1 Instruction manual No P/N
6.1 Installation Requirements
The instrument can either be mounted into a panel or on a wall if
ordered with the optional wall casing. Please observe the drawings in
chapter 5 for details. The casing of the S330/S331 must be fi ed on the
wall using suitable dowels and screws.
ATTENTION!
rong measurement is possible if the display is not
installed correctly.
•The sensor is for indoor use only! At an outdoor installation, the
sensor must be protected from solar radiation and rain.
•It is strongly recommend not to install S330/S331 permanently in
wet environment as it e ists usually right after a compressor outlet.
S330/S331 13

6. Installation
6.2 Connection
The following diagram shows the terminal block layout on the
S330/S331 back view.
A : Input for a digital sensor
B : Input for a digital sensor
C : Ethernet
D : RS-485
E : Input for an analog sensor (option A1662)
F : Input for an analog sensor (option A1662)
G : Power supply
H : Relay output
I : Relay output
Remark
Terminals varies depending on the selected options.
14 S330/S331

6. Installation
6.2.1 iring for AC Power supply and alarm (A1663)
AC power connection Alarm connection
6.2.2 iring for DC Power supply and alarm (A1664)
DC power connection Alarm connection
S330/S331 15

6. Installation
6.2.3 Terminal signals of SDI and Modbus sensor input
Terminal Pin Signal Description
A
1 SDI Digital communication signal from a sensor
2 -VbNegative sensor supply
3 +VbPositive sensor supply
4 +D Modbus sensor input
5 -D Modbus sensor input
6 GND GND for Modbus sensor communication
B
1 SDI Digital communication signal from a sensor
2 -VbNegative sensor supply
3 +VbPositive sensor supply
4 +D Modbus sensor input
5 -D Modbus sensor input
6 GND GND for Modbus sensor communication
The Modbus inputs have pull-up / pull-down resistors permanently
connected.
The terminal resistor is software controlled, and can be enabled or
disabled through the “communication” menu of S330/S331.
RS-485 requires a termination resistor at both far ends of the network.
Please perform the connection correctly. In total, up to 8 slaves can be
connected to the 2 Modbus inputs.
ATTENTION!
Always connect to the earth!
hen earth connection is missing, conductive
components may carry supply voltage. Touching of
such parts leads to an electrical shock which can
lead to serious injuries or even death!
16 S330/S331

6. Installation
6.2.4 Terminal signals of Modbus slave
Terminal Pin Signal Description
D
1 +D Modbus output
2 -D Modbus output
3 GND GND for Modbus sensor communication
6.2.5 Connecting sensors with terminal A+B (via SDI)
S330/S331 S401
/ S421
/ S430
S450
/
S452
S201 S220
/ S212
S215 Colour
Terminal Pin Signal Pin Pin Pin Pin Pin
A
1 SDI A.1 4 A.1 1 1 brown
2 -VbA.2 3 A.2 2 2 white
3 +VbA.3 2 A.3 3 3 blue
B
1 SDI A.1 4 A.1 1 1 brown
2 -VbA.2 3 A.2 2 2 white
3 +VbA.3 2 A.3 3 3 blue
S330/S331 17

6. Installation
6.2.6 Connecting sensors with terminal A+B (via Modbus)
S330/S331 S230
S231
S220 S401
S421
S430
S120 Colour
Terminal Pin Signal Pin Pin Pin Pin
A
2 -Vb2 A.2 B.2 A.2 /
B.2
white
3 +Vb3 A.3 B.3 A.3 /
B.3
blue
4 +D 4 A.4 B.4 A.4 /
C.4
black
5 -D 5 A.5 B.5 A.5 /
C.5
grey
6 GND 6 N/A B.1 B.1 brown
B
2 -Vb2 A.2 B.2 A.2 /
B.2
white
3 +Vb3 A.3 B.3 A.3 /
B.3
blue
4 +D 4 A.4 B.4 A.4 /
C.4
black
5 -D 5 A.5 B.5 A.5 /
C.5
grey
6 GND 6 N/A B.1 B.1 brown
6.2.7 Looping analog signals to a PLC (A554 3313)
If a 4 ... 20 mA or pulse signal of a sensor needs to be connected to a
PLC or SCADA system, a separated connection board is needed. With
the connection board, two 4 ... 20 mA signals and two pulse signals can
be looped to the PLC or SCADA system.
For wiring, please refer to the instruction manual of the connection
board.
Remarks
•S401 / S421 provides isolated pulse output also on connector B.
Please refer to instructions manual S401 / S421.
18 S330/S331

6. Installation
•S450 provides isolated pulse and mA signals directly from the
sensor.
6.2.8 Terminal signals of RS-485 and Ethernet
For the connection of the RS-485 and Ethernet signal, please refer to
Chapter 13. Industrial communication.
6.2.9 Terminal signals of the optional analog card (A1662)
This optional card offers two more inputs at Terminal E and F, which can
be used to receive:
•4 ... 20 mA, 0 ... 10 V analog signal and pulse signal from third-
party flow sensors.
•Relay signals from compressors.
A. Process voltage input
0 ... 1 V or 0 … 10 V
B. Process voltage input. The
sensor is supplied by S330/S331
S330/S331 19

6. Installation
C. Loop current input
0... 20 mA / 4... 20 mA.
D. Process current input 0... 20 mA
/ 4... 20 mA. Sensor is supplied by
S330/S331.
E. Connection of an isolated pulse
input from a flow meter or
connection of a relay signal from a
compressor for monitoring the run
time of the compressor (For more
details, see section 13.2.5 Enabling
monitoring of the Compressor Run
Time.)
F. Connection of an active pulse
signal from a flow meter or
connection of a 24 VDC relay signal
from a compressor for monitoring
the run time of the compressor (For
more details, see section 13.2.5
Enabling monitoring of the
Compressor Run Time.)
20 S330/S331