Suzuki GSF1200SK6 User guide

K6
December ’05 Printed in Japan (TK) 19
99505-01066-01E
FOREWORD
This motorcycle has been designed and produced utilizing Suzuki’s most modern
technology. The finest product, however, cannot perform properly unless it is cor-
rectly assembled and serviced. This set-up manual has been produced to aid you in
properly assembling and servicing this motorcycle.
Please review this set-up manual carefully before performing any work. Take spe-
cial care to properly perform the required assembly and servicing marked by either
a Warning or a Caution. Failure to follow the directions in either of these two (2) cat-
egories could lead to serious problems. #and areas are
denoted to emphasize certain areas and carry the following meanings:
#
Indicates a potential hazard that could result in death or injury.

Indicates a potential hazard that could result in motorcycle damage.
This set-up manual is based on a motorcycle of standard specification. Some minor
differences from this manual may be found in other specifications.

1
PREPARATION
WORKSHOP
#
A: Packed motorcycle
B: Working space
SELF PROTECTION
#
UNCRATING THE MOTORCYCLE
Remove the carton.
#
A: Crate
Remove the bolts of the bracket.
A: Bolt
The workshop where the machine is assembled
should be clean, spacious, and have a level
floor.
The technician should wear protective clothing
such as leather gloves, a long sleeve shirt, eye
protection and safety shoes as shown in the
illustration when handling metal crates.
Metal crates may have sharp edges and may
cause injury.

2
Remove the bolts from the crate.
A: Bolt
Lift the steel frame to separate it from the base of the
crate.
Carefully remove the various component parts pack-
aged around the motorcycle.
#

A: Steel frame
B: Crate base
Handling crates requires two operators.
Be careful not to scratch the motorcycle.

3
LOCATION OF PARTS
Check all the components which have been removed from the base of the crate.
Parts listed above are installed respectively into the positions as follows.
Item Part Name Q’ty Remarks
A
Windscreen 1
Stepped Allen screw 4 5 × 18 mm
Rubber cushion (with nut) 4 L:14.0
B
Handlebars assembly 1
Clamp 2
Allen bolt 4 8 × 30 mm
Burring washer 4 OD:13.0 ID:8.5
Plastic cap 4
OD:11.0
For handlebar
clamp bolt
Screw 1 5 × 44 mm
For left switch
Screw 1 5 × 25 mm
For left switch
Screw 1
5 × 29 mm
For throttle
assembly
Choke lever 1
Strap 2 L:140
CHolder 2 For master cylinder
Flange bolt 4 6 × 22 mm
DCable guide 1
Flange bolt 1 6 × 12 mm
Item Part Name Q’ty Remarks
E
Handlebar balancer
weight 2 Right and Left
Screw 2 6 × 105 mm
Flange rubber cushion 2
Spacer 2 L:50.0
Washer 2 OD:16.0 ID:6.5
T:4.0
Rubber cushion 2
Spacer nut 2 6 mm
F
Rear view mirror 2 Right and Left
Allen bolt 4 6 × 16 mm
Plastic cap 4 OD:10.0
G Warning label set 7 For
E-19 CC selection
H Warning label set 4 For
E-19 CD selection
IBattery electrolyte
container 1
J Owner’s manual 1
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L : Length (mm)
T : Thickness (mm)
TL
OD ID
NOTE:
The parts shown as Item G and H in the above table are supplied for limited markets.
BEG,H
AFDCEC F
G,H

4
RIGHT LEFT
The photographs shown indicates the parts dis-
mounted from the motorcycle in addition to the items
shown in the preceding page.
A: Front brake master cylinder
B: Throttle assembly
C: Left switch
Choke cable
D: Clutch master cylinder
AA
BB
FF
GG
HH
JJ
II
D
C
EE
C
D