SWAN-MATIC C900 User manual

1
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com

2
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
C-900 Continuous Thread Capper
Thank You for purchasing the C-900 Swan-Matic Capper. The C900 is proudly built in
the USA by Swan-Matic, a division of Automation Devices in Fairview, PA.
For any technique assistance please feel free to call 814-474-5561.
Contents
Set-up 3
Clutch Adjustment 5
Maintenance 6
Insert Sizing Chart 8
Insert and Driver Shells 9
FAQ 10
Machine Specifications 12
Parts Diagram 13
Parts List 14
Swan-Matic Warranty 15

3
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
Set-up and Operation Instruction
Carefully unpack the m a c h i n e and any other associated equipment which
may be in the container and check for damage. Set the machine on a level
surface. Please observe all a safety regulations in your facility.
Do not place fingers between driver shell and cap being installed.
Always tie back hair and loose clothing.
1. Add oil to air supply oiler on the side of the machine. Use
any type of light weight air tool oil. Food grade air tools oils
are also permissible. The oiler is located after the high
pressure air regulator (HPR). The fill cap is the small Philips
screw on top of the oiler. Fill to the top of the glass bowl. Put
cap back on.
2. Locate your drive shell, insert, C532 hex drive adaptor. Put
them together as seen in picture to the right. Slide into quick connect on the
bottom of the driver.
3. Before connecting your air supply line, take note
that the driver head will move to the up position
when air supply line is connected.
4. Connect to clean air supply. Recommended line in
pressure is 120psi.
5. Use CAUTION when loosening head lock handles, the
head assembly may feel heavy to certain individuals.
Loosen head lock handles on each side of the capping
head and slide head to upmost position. Slightly tighten
lock handles to temporarily hold head in place.
6. Adjust the high pressure regulator (HPR) to 80 psi by lifting (unlocking) and
rotating the knob counter clockwise to decrease and clockwise to increase
regulated pressure. Note: There are arrows printed in the top of the HPR knob
indicating pressure change directions.

4
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
7. If your capper is equipped with the optional C929 Low
Pressure Regulator (LPR), set it to 30 PSI. An LPR is a nice
option to have because it allows the operator to adjust the
down force of the ram cylinder independently from the driver
head main regulator. This is particularly useful on more
sensitive applications such as fine thread bottles, serrated
driver applications and 4 lug steel caps.
8. Place bottle directly under driver shell.
9. V-BLOCK SET UP
Adjust the bottle locator blocks up to the back side of the bottle in a “V”
formation. Each locator block can be adjusted left and right in addition to the
angle of each can be changed. Tighten down locator bolts.
BOTTLE HOLDER SET UP
If your machine came with the optional bottle holder bracket (C985) and a
custom made bottle holder, screw the bottle holder to the bracket. Adjust the
bracket forward or back to align the bottle directly under the driver shell. Tighten
knobs.
10. Adjust the head assembly down to a position that will place the end of the driver
shell approximately .75 inch (2cm) above the cap.
11. Tighten handles firmly.
12. Remove the bottle from the locator blocks.
13. With the HPR still set at 80psi, cycle the capper. The capper
should cycle down when the peddle is depressed, then
return when the peddle is released. If the cycle is abrupt or
to fast for the operator, adjust the flow control valve; located
on either the oiler or the LPR (if equipped) in a clockwise
direction. This will slow down cycle time.

5
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
14. The driver has a clutch built into it. This clutch is
adjustable. The clutch will determine the torque that
is placed on your caps. The clutch is adjustable
through the hole under the cover. Rotate the Driver
Shell until you see the indent (see Picture lower
right) in the gear thru the adjustment window. Use
the adjustment tool provided to rotate the adjustment
wheel.
NOTE: The capper will not engage until a bottle is
actually placed in the capper and the driver shell
comes in contact with the cap. When the drive shell
comes in contact with cap it will triggers the driver to
rotate.
15. Place the cap on the bottle, place the bottle in the V
block or bottle holder you previously set up. Check
the alignment of the bottle one more time.
16. With safety glasses on, cycle the machine.
17. It is very likely the cap did not go on perfect the first
time. That’s OK. If the cap went on correctly and met your torque spec, you rock!
Happy capping from here on out.
18. If the bottle “wobbled” when the capper engaged the cap then you do not have
the bottle centered under the capping head.
19. If the cap is not tight enough and the clutch disengaged (stopped rotating) then
increase the clutch tension. This is done by rotating the clutch adjustment dial
counter clockwise.
20. If the cap is not tight enough and the clutch did not disengage then your down
force pressure is to low and/or you have selected the wrong insert for your cap.
If you have the optional LPR, increase your down pressure with this regulator. If
you only have the HPR, rotate the HPR knob to the right (clockwise). If the
problem persists call Swan-Matic at 814-474-5561 for further instructions.

6
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
Maintenance
There is only one required maintenance item. Add oil to air
supply oiler on the side of the machine when low. Use any type
of light weight air tool oil. Food grade air tools oils are also
permissible. Disconnect the air supply before adding oil.
The oiler is located after the high pressure regulator. The fill
cap is the small Philips screw on top of the oiler. Fill to the top
of the glass bowl. Put cap back on.
The oil flow adjustment has a range of 0-10. Swan-Matic
machines are designed to run at <1 on the dial. Just below the
adjustment knob there is a sight glass. In that sight glass is a
drip nipple. There should be a drop of oil on the end of that
nipple after cycling the machine several times. After running the
machine for an hour or so, you should see or feel a light
amount of oil in your airline to the cylinder. You should never
see oil dripping from any air cylinders or driving tools.

7
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
Swan-Matic C900 Series Options
Air Driver Upgrade with a Precision Clutch C527
Required for caps greater than 50mm
This is an upgrade on the driver itself. It comes with a Torque range (soft draw) 3.0 to
47.8 in.-lb. / 0.3 - 5.4 Nm at Speeds: 250 to 2800 RPM. C527 Air Driver comes with a 1
year warranty.
Functionality of Anti-Tie Down Bar C965
This start bar is an OSHA compliant, ergonomic two-hand start.
Low Press Regulator Kit (LPR) C929
An LPR is a nice option to have because it allows the operator to adjust the
down force of the ram cylinder independently from the driver head main
regulator. This is particularly useful on more sensitive applications such as
fine thread bottles, serrated driver applications and 4 lug steel caps.
Adjustable Flow Control Valves C919
Adjustable Flow Control Valves are a nice option to have because it
allows the operator to adjust both the driver head approach speed
and retreat speed from the cap. This is particularly useful on more
sensitive applications such as fine thread bottles, serrated driver
applications and 4 lug steel caps. This also allows the operator to
fine tune machine cycle times.
Bottle and Vial Holders
Swan-Matic Bottle Capping Machines and Equipment designs
and manufactures bottle holders for any style and size bottle.
Whether it’s 1 or 100, we can make bottle holders for every
application. To receive an accurate quote, send in 12 caps and 2
empty bottles to: Swan-Matic Test Lab, 7050 West Ridge Road,
Fairview, PA 16415.

8
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
PRODUCTION NOTES
Although they may last longer,
harder inserts are not always
better. Harder inserts do not grip
as well as lower durometer
(softer) inserts. The friction
caused by the harder material
can damage; even burn, the
edges of plastic caps.
Insert Sizing Cart and Cap Toque Spec Guide
Our inserts are in stock and ready to ship
Measure the diameter of the cap or closure and select an
insert or driver shell that has a range that includes that
diameter.
FOR BETTER RESULTS: When the diameter of your
cap/closure is close to the Insert's Upper Cap Range,
choose the next larger size insert and shell.
FOR BEST RESULTS: Send 12 sample caps and 2 bottles
and our engineers will make a recommendation.
CONTACT INFO
Automation Devices
7050 West Ridge Rd
Fairview, PA. 16415

9
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com

10
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
Frequently Asked Questions
Who do I call for technical support?
Call during normal hours. 814-474-5561. Monday thru Friday 8am to 4pm.
Where can I get my benchtop capper rebuilt?
Make sure the oil is drained from the capper. Capper must be shipped upright on a skid
by Freight only. Include contact information and return shipping address.
Send capper to: Swan-Matic (rebuild)
7050 West Ridge Rd
Fairview, PA 16415
How fast can a benchtop capper cap?
A benchtop capper can do 50 bottles a minute. The actual rate is determined by
the operator.
What is the life expectancy of an insert?
The life of an insert is determined by several factors. Torque specs, work conditions,
cap texture, insert material and clutch settings. The number one killer of inserts is
improper clutch settings. The general rules is the insert should never slip on the cap.
The clutch should disengage before the insert slips on the cap. To help get the
maximum life out of your inserts, send 12 caps and 2 containers to Swan-Matic testing
labs for a free evaluation of your application.
Send caps to: Swan-Matic Test Lab
7050 West Ridge Rd
Fairview, PA 16415
How do I measure cap torque?
Swan-Matic offers a variety of torque testers. Contact Swan-Matic to find the one
best for you.
Does Swan-Matic have cappers that remove caps?
Yes. Several cappers in the Swan-Matic line up have a reversing (de-capping)
feature.
Does Swan-Matic have corrosion resistant cappers?
Yes. Any Swan-Matic benchtop capper can be Nickel Coated to make it
resistant to chemical wash downs.
Does Swan-Matic have explosion proof cappers?
Yes. The C900, C500 and C400 series capper have multiple hazardous ratings.

11
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
How do I set the height of my capper correctly to the bottle?
The driver shell should be about 1 inch above the cap before it is screwed down.
How can I pay for my capper and supplies?
Swan-Matic accepts All major credit cards and wire transfers.
What is your warranty on cappers?
Refer to last page of this manual.
Why won’t my caps tight anymore?
There are several reasons why a capper will not torque correctly all the time.
1. The insert material is not matched to the cap.
Swan-Matic offers 5 different types of material that inserts are made from. Refer
to the Inserts and Driver Shells page for an explanation of each type if insert. To
get the best match, send in 12 caps, 2 containers and your contact information
to:
Swan-Matic Test Lab
7050 West Ridge Rd
Fairview, PA 16415
2. The insert has worn down.
As the insert wears, the pressure on the cap is reduced because the distance
from the insert to the cap increases. To correct it, just move the head of the
capper down slightly or install a new insert.
3. Capper head is set to low.
If the capper is pressing too hard on the container being capped, it can cause the
threads of the container to bind with the cap threads.
4. The insert is slipping inside the driver shell.
Clean the driver shell out and replace the insert.

12
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
Machine Specifications
C900 Continuous Thread Capper
By Swan-Matic
Cycles per Minute Variable Speed 50 cpm max
Down Force 90 @ 100PSI.
Stroke 2” inches
Weight 29 lbs
Shipping weight 55 lbs
Finish Hard Anodize Black
Air Supply Clean 120psi max
Taller Columns and Driver Spacer Blocks can
be Ordered for Larger Bottles

13
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
C900 Parts Call Out

14
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
C920 Air Driver Capper
C901 Main Column
C902L Base Plate, Left
C902R Base Plate, Right
C903 Base Plate, Front Rail
C904 Column Support Bracket 6 Hole
C905 Slide Block
C906 Unibearing Assembly
C907 T Handle Locks
C908 V Block Mount Bracket
C909 V Block Back Stop
C910 Bolt Assembly: M8 x 16.00mm Black
C911 Anchor Fastener, Column
C912 Fasteners Push-in Plastic
C913 End Cap Plastic
C914 Tread Strip 10"
C917 Pneumatic Tubing, Polyurethane, Black, 1/4" OD,per foot
C919 Fitting Elbow 1/4" tube to 1/4" NPT Flow Control
C920 Air Driver Push to Start
C924 Fitting Straight 1/4" tube to 1/4" NPT
C925 Fitting Elbow 1/4" tube to 1/4" NPT
C927 Air Cylinder 1 1/16" 3" Stock Dbl Action
C928 Regulator 20-130psi
C930 Pneumatic Lubricator
C932 T-Bracket Modular
C933 Pneumatic Foot Pedal 4 Way 5 Port
C934 Driver Clamp 2 Halves
C963 Mounting Plate Air Cylinder to Unibearing
C963 Mounting Plate Air Cylinder to Slide
C941 6m-100 60mm SHCS
C942 M8-1.50 x 25mm SHCS
C943 M10-1.50 x 20mm FHHS
C945 5/16 Black-Oxide 18-8 Stainless Steel Washer
C946 Street Elbow 1/4" NPT
C947 Quick Disconnect 1/4 M NPT
HC002 Hand Capper Stud

15
Need help with your Swan-Matic Capper? Call 814-474-5561 or visit www.swanmatic.com
SWAN-MATIC WARRANTY
Automation Devices, Inc. warrants the materials and goods supplied
under the subject customer’s purchase order to be as specified and of
good quality. No specific time life shall be stated, since the results of
good workmanship are of timeless age, and good quality, properly used,
shall be self-evident.
This warranty does not cover damage resulting from accident,
transportation, normal wear of parts, negligent use or misuse of the
product, incorrect electrical voltage or current, usage contrary to
operating instructions, alterations or repairs by other than Automation
Devices, Inc., factory personnel. In the case of transportation damage,
please pursue recovery for damage through your freight carrier.
If the product should become defective, we will repair or replace it, at
our option, free of charge. This service is available by returning the
product to our factory, freight prepaid, and we will return your product
to you, freight collect.
This warranty does not include cost of inconvenience, damage due to
product failure, transportation damage, or the like. This warranty
applies only to the physical repair or replacement of the defective goods
and specifically excludes any incidental or consequential damages or
additional liability thereof. Some states do not allow exclusion or
limitation of incidental or consequential damages. This warranty also
gives specific legal rights, although you may have other rights, which
vary from state to state.