SWAN-MATIC C510 User manual

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This manual is for the
C510A, C510B, C510C, C510D C510E and C510 DCI.
Contents
Bottling Line Control …………………………….…………………. 3
Correct Cap Tightening Procedure ………….…..……………….. 3
Maintenance ………………………………………..……………….… 4
The Swan-Matic C510D & C510DCI …………..…………………... 4
Spring Torque Tester - Parts List ……………..…………….…….. 7
Spring Torque Tester - Parts List Diagram ….…..…….………... 8
Digital Torque Tester - Parts List …………….….…….…………. 9
Digital Torque Tester - Parts List Diagram .............................… 10
C510 Calibration Kit …………………………………………………. 11

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Bottling Line Control
Regular testing of packages from each bottling line makes certain correct tightness is maintained at all
times. Some bottlers make a check on each line each hour of operation.
Since capping machine chucks operate as independent units, it’s best to test packages from each chuck.
In routing checking, this may be accomplished by simply taking the requisite number of bottles from the
line.
To determine the amount of torque required to loosen the cap, follow the recommendations of your
closure manufacturer. Apply the torque gradually so as to read the maximum force used in loosening the
cap.
While at least five duplicate tests are necessary in order to establish a reliable average for any set of
conditions, adequate control of the line may be possible with fewer tests. For example, if testing of each
line is done once an hour, 1 to 3 tests from each chuck may be adequate to determine if adjustments are
needed. Experience with a specific operation can identify the amount and frequency of testing needed.
Correct Cap Tightness
Removal torque is affected by many factors other than how tightly the cap is applied. Such factors include
the style of caps and bottles used, type of liner, product being packed, and time after tightening and
conditions of storage. In other works, removal torque alone becomes a measure of how tightly the cap
was applied only when other factors are known and controlled.
The following procedure is recommended:
Select 10 bottles at random and apply a cap to each by hand, using an amount of torque estimated to be
correct for the case at hand or as indicated by the table on the following page. (In applying caps, bring the
torque up smoothly to the predetermined value and hold for approximately one second.) Then determine
and record removal torque for each of the 10 bottles. By comparing figures obtained in this method with
removal torque of packages from the line, it is possible to determine whether the capping machine is
applying caps at the required tightness.
Example: 10 duplicate bottles with 20-400 finish capped by hand using plastic closures and 10 inch
pounds torque gave removal torque values varying between 4 and 5 inch pounds. The same bottles
closed with duplicate caps using 15 inch pounds torque gave removal torques varying from 5 to 7 inch
pounds. If you need tightness equivalent to 10 to 15 inch pounds hand application, the capping machines
should be adjusted to give removal torques of 4 to 7 pounds. This procedure can also be measured in
Newton meters since these torque testers are calibrated in both inch pounds and Newton meters.
Since tightness obtained is a function not only of torque applied, but also of other factors such as head
pressure and the time cycle, figures obtained by the above process may not correspond to the exact
amount of torque actually applied by the capping machine.
In some instances (e.g. when packaging substances such as cough syrup), empty bottles should be
tested since some substances on the bottle finish will result in erratic figures which do not accurately
record performance of the capping machine.

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CAUTION: Where removal torque is used as a measure of tightness of application, the figure should be
obtained within a few minutes of the time the cap is applied. If packages are allowed to stand for any
considerable time, removal torque may change markedly. Since removal torque is affected by time and
other factors, suggested tightness is not expressed directly in units of removal torque.
The closure on your container must be placed over the center of the table on your unit for proper testing.
If centering of closure on the table cannot be obtained by adjusting the bumpers and pins, special
brackets or fixtures are available.
Care of the Instrument
The Digital and Computer Interface Torque Testers are ruggedly built and should give long service
without maintenance or repair. None of the enclosed parts require oiling. An occasional drop of oil on the
screw thread of the chuck will keep it operating smoothly. The Digital and Computer Interface Torque
Testers should not be in areas where contamination of unit might occur. These units are not waterproof;
care should be used when cleaning.
Swan-Matic DIGITAL TORQUE TESTER C510D & DCI
Overview:
The Swan-Matic C510D & C510CDI Torque testers are used to test and measure applied torque. The unit
can display torque readings in inch pounds or Newton meters. The unit can display the highest torque in
either direction, the highest torque in both directions and real-time torque measurements. The unit will
display torque readings from 0.2 to 100 inch-pounds in the “RUN” mode and 0.1 to 100 inch pounds in the
“CAL” mode. A minus (-) sign on the LCD display indicates a “REMOVE” torque. When not in use, the unit
will automatically shut itself off after 30 seconds. The auto shut-off feature can be disabled. A positive tip
9 V.A.C. adapter (which should be purchased from Swan-Matic to insure proper voltage and connection)
or 9V alkaline battery can be used to power the unit. The unit will indicate a low battery/voltage with the
“LO BAT” indicator on the LCD display.
Operation:
This operational section assumes that all dipswitches are in the default position and the unit has been
initialized, calibrated and zeroed.
The default dipswitch settings are indicated in BOLD type.
 RUN/CAL Selects run or calibration mode
 IN*LBS/N*M Selects inch pound or Newton meter display
 CWPOS/CWNEG Selects apply (pos) or remove (neg) for a clockwise torque
 NORM/AUTO Selects normal or auto mode
 SHDN/CONT Selects auto shut-off or continuous run mode
 STD/ADV Selects standard or advanced communications mode
TERMS
An “APPLY” torque is in a clockwise direction.
A “REMOVE” torque is in a counter-clockwise direction.
A “PRESS” is a button press < 5 seconds.
A “HOLD” is a button hold > 5 seconds.

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After power is applied, the operator should “PRESS” the “RESET” button to power up the unit. At
this point, the unit will display the highest torque applied in either direction. The torque will be displayed
until the “RESET” button is pressed again, at which time a new reading is initiated.(If other than “0” see
Auto Zero)
ERR Message:
The unit will need to be calibrated whenever it displays the “ERR” message. The “ERR” message is an
Error message and means the memory has been erased and the unit will need to be calibrated. In order
to calibrate this unit you will need a Swan-Matic Calibration Kit with instructions or the unit can be sent to
Swan-Matic for calibration.
Auto-Zero:
To “ZERO” the unit, the operator should remove any torque and “HOLD” the “RESET” switch and release
when the display starts counting down. The decimal point (.) will disappear to indicate the unit is in
“AUTO-ZERO” mode. During this time the chassis should not have any torque applied or be disturbed in
any way. The software will attempt to adjust the unit to the zero point. When the function is completed,
the decimal point (.) will return to the display and it should real “0.0”.
RUN/CAL Switch:
To operate the Digital Torque Tester the unit must be in Run mode. The Calibration mode is for
calibrating unit only. Proper weights and equipment are needed to calibrate this unit (See last page of this
manual)
CAUTION:
If the unit is left in “CAL” mode the operator can take real-time readings. In this mode, the operator should
not ”PRESS” or “HOLD” any button. If the operator should “PRESS” the “RESET” button, the unit will go
into auto-zero. If the operator should “HOLD” and “RESET” button, the unit will go into calibration. If any
buttons are pushed while the unit is in Calibration Mode, and the user is not calibrating the unit, the
Calibration values of the unit are void.
Dipswitches:
RUN/CAL
This switch will change the operating mode from the normal “RUN” mode to the “CAL” mode. The
“RESET” button has different functions in this mode as noted above.
INLBS/NM
This switch will change the display format from inch pounds to Newton meters.
CWPOS/CWNEG
This switch will change which side the (-) is on. CWPOS: the (-) sign will be on the remove side. CWNEG:
the (-) sign will be on the apply side. BE SURE TO HAVE THIS SWITCH IN THE CWPOS POSITION
WHEN CALIBRATING.

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NORM/AUTO
This switch will change the readout mode. In the “NORM” mode the unit will display the highest torque
applied in either direction. In “AUTO” mode the display will alternate between and show both the highest
clockwise torque and the highest counter-clockwise torque.
SHDN/CONT
This switch will select whether the unit will automatically shut off after 30 seconds of inactivity or stay on
continuously. When the battery power, it is recommended the operator select “SHDN” mode to increase
the battery life.
STD/ADV
This switch has no function and should be left in the “STD” mode.
Care of the Instrument
The Digital and Computer Interface Torque Testers are ruggedly built and should give long service
without maintenance or repair. None of the enclosed parts require oiling. An occasional drop of oil on the
screw thread of the chuck will keep it operating smoothly. The Digital and Computer Interface Torque
Testers should not be in areas where contamination of unit might occur. These units are not waterproof;
care should be used when cleaning.

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Spring Torque Tester – Parts List

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Spring Torque Tester – Parts List Diagram

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Digital Torque Tester – Parts List
Item Part No. Description Qty.
1 MR-1044 Bumper 4
2
MR
-
1043
Chuck Jaw Pin
4
3
MR
-
157
Chuck Screw
1
4 MR-1052 Chuck Jaw – R.H. 1
5
-----
¼
-
20x1/4” Cup Point Set Screw
2
6 ----- Round “U” #2x1/4” Drive Screw 4
7
D
-
1045
Direction Plate
1
8
D
-
1116
Plug
2
9 ----- 6-32x1/4” Round Head Machine Screw 8
10
MR
-
168
Sight Glass Gasket
1
11 D-167 Sight Glass (Lexan) 1
12
D
-
1114
Spring clip (Flush)
3
13 MR-1090 Handle 1
14
-----
8
-
32x3/8” Round Head Machine Screw
3
15
D
-
1115
Dial Spacer
2
16 D-0253 Electronic Board 1
17
-----
10
-
24x3/4” Socket Head Cap Screw
2
18 ----- 10-32x1/4” Cup Point Set Screw 1
19
MR
-
187
Instrument Knob
1
20
MR
-
160
Chuck Screw Spacer
1
21 ----- 10-24x3/8” Socket Head Cap Screw 2
22
MR
-
1072
Chuck Screw Bracket
1
23 MR-1057 Chuck Jaw – L.H. 1
24
D
-
230
Table
1
25
MR
-
184
Bearing (Top)
1
26 D32 Base 1
27
D
-
0258
Lever Arm Assembly
1
28 ----- 5/8-18 Nut 1
29
MR
-
185
Bearing (Bottom)
1
30
-----
Bearing Retaining Ring
1
31 MR-163 Washer 1
32
-----
5/16
-
18x1/2” Socket Head Cap Screw
1
33 D-260 Anchor Cap 1
34
-----
10
-
24x5/8” Socket
Head Cap Screw
3
35
D
-
1061
Flexure Arm
1
36 D-0240 Flexure Arm Assembly 1
37
-----
8
-
32x1/2” Socket Head Cap Screw
2
38 D-210 Bottom Plate 1
39
MR
-
1058
Rubber Foot
3
40 ----- 10-24x1/4” Round Head Machine Screw 6
41
D
-
168
Battery Holder
1

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Digital Torque Tester

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