swepac T82 User manual

T82
USER MANUAL IN ORIGINAL
Dok: 101540-GB 2051

T82
Dok: 101540-GB 2051
CONTENTS
SAFETY INSTRUCTIONS.........................................
SIGNS..........................................................................
TECHNICAL DATA....................................................
DESCRIPTION............................................................
ENGINE.......................................................................
START AND STOPPING THE ENGINE...................
MAINTENANCE........................................................
INSTRACTIONS FOR LIFTING...............................
DIMENSIONS.............................................................
TROUBLESHOOTING...............................................
NOTES.........................................................................
EC-DECLARATION OF CONFORMITY..................
3
4
5
6
7
7
8; 9
10
11
12
13; 14; 15
16
Swepac T82 is suitable for compacting soil in several applications as, trenches, close
to curbs, around poles and in general restricted spaces.
The Tampers is also suitable to be used when the soil is mixed with clay, because of
the high stroke movement. The compact design ensures good accessibility in tight
spaces
Swepac Tampers are designed for operation in well ventilated spaces, as for all
combustions engine machines.
USE

T82
3
Dok: 101540-GB 2051
SAFETY INSTRUCTIONS
• Before using the machine, the operator must be in-
formed of the manufacturer’s safety instructions and
instructions for use.
• The machine may only be used outdoors.
• The machine may not be used if protection and sa-
fety devices are not present or not working.
• The operator may not leave the machine unattended
when the engine is on. When the vibrator is con-
nected, the operator must be able to control the mo-
vement of the machine using the control handle and
the start/stop controls. The machine may be operated
only by a trained operator.
• During maintenance work or other interventions in
the machine, the engine must always be o.
• Switch the engine o before adding fuel. Avoid fuel
spillage and immediately wipe o any spilled fuel.
Add fuel only in well ventilated areas.
• Avoid touching hot engine parts, for example the
silencer.
• Before lifting the machine, check that the lifting de-
vice and its mounting are not damaged and that the
rubber dampers on the base plate are undamaged and
tightened.
• During transportation and storage, the fuel tank
should be empty and the fuel cock switched o.
• When the machine is parked, ensure that it cannot tip
over. The machine may not incline more than 20º.
• The operator must use ear protectors when working
with the machine.
• The operator must ensure that no unauthorised per-
sons are in the immediate vicinity of the machine.
•Always wear personal protective equipment as heavy,
non-slip shoes, ear protectors and approved eye
protection.
•The machine may not be used in environments with
potentionell re or explosion danger.
•Never use the machine if you are tired or have
consumed alcohol or are under medication that
c o u l d a  e c t y o u r v i s i o n , y o u r d i s c r e t i o n o r y o u
coordination ability.
•Never use a machine in any way changed from the
original design.
STANDARDS
Noise
Measurement in accordance with the standard EN
500-4 Rev. 1:1998, Annex C:
Measurement uncertainty ± 0.5 dB (A) in 95% of the
measurements.
In accordance with the conditions in Directive
2000/14/EC, Annex VI, the following values are
reported, see next page.
As the sound pressure level at the operator’s ears
exceeds 80 dB (A), ear protectors must be used
during operation!
Hand/arm vibrations
The vibration acceleration was measured in
accordance with the ISO 5349 standard during
operation on a surface of macadam. The measurement
values were translated into the maximum daily
exposure time for regular usage. For additional
information about vibrations, please confer the
regulation AFS 2005:15 from the Swedish Work
Environment Authority, eective July 1st 2005.
Measurement uncertainty ± 0.3 m/s2 in 95% of the
measurements

T82
4
1 2
3
4
7
8
5
6
9
Dok: 101540-GB 2051
Warning Signs
SIGNS
Before use, carefully read the manual and its safety
instructions so that you can handle the machine safely.
Ensure that the manual is always accessible.
Engine and silencer: to avoid burns or discomfort, do
not touch hot engine parts when the engine is on or
when the machine has recently been used.
As the sound pressure level at the operator’s ears
exceeds 80 dB (A), ear protectors must be used when
working with the machine to prevent hearing damage.
Belt drive: Keep hands, tools and other objects away
from the belt drive when the machine is on to avoid
injury and damage. See the safety instructions in the
manual.
NOTE! Use only the machine´s lifting eye to lift the
machine.
Machine Signs
1. Manufacturer
2. Addres of manufacture
3. Model name.
4. Year of manufacture.
5. Max. engine power.
6. Country of manufacture.
7. Max. weight.
8. Serial number.
9. Machine type

T82
5
Dok: 101540-GB 2051
T82
Engine, diesel.........................................Yanmar L48N
Engine, output...................................................3,5 kW
Fuel....................................................................Diesel
Fuel tank volyme......................................................3L
Weight.................................................................84 kg
Ramming shoe w x l...........................230 x 280 (mm)
Compaction depth..............................................80 cm
Guaranteed sound-power level, LWA .........104,6 dB(A)
Sound pressure level (at operators ear)......94,6 dB(A)
FUEL and OIL RECOMMENDATIONS
Fuel T82..................................................................Diesel
Engine oil............................. ..........................SAE 15W-40
Ramming cylinder oil.....................................SAE 15W-40
Hand/arm vibrations
The vibration acceleration was measured in accordance
with the ISO 5349 standard during operation on a
graveledsurface. The measurement values were translated
into the maximum daily exposure time for regular usage.
For additional information about vibrations, please confer
the regulation AFS 2005:15 from the Swedish Work
Environment Authority, eective July 1st 2005.
Measurement uncertainty ± 0.3 m/s2 in 95% of the
measurements.
T82
6,8
Hand/armvibrations, m/s2
TECHNICAL DATA

T82
6
12
3
4
5
6
7
8
9
10
11
12
13
Dok: 101540-GB 2051
DESCRIPTION
1. Throttle control
2. Guiding handle
3. Cover
4. Fuel lter
5. Air lter
6. Engine
7. Crankase with below
8. Spring cylinder
9. Transport handle
10. Tamper plate
11. Roller
12. Lifting eye
13. External air lter
Fuel lter

T82
1
2
3
4
12
7
Dok: 101540-GB 2051
Engine
1; Recoil starter
2; Engine oil/dipstick
3; Oil drain screw
4; Silencer
Air Filter Check
The air lter must be checked at least once every
working week. When working in dusty conditions,
check daily.
Cleaning
1. Remove the lter lock and the lter element and check
that the lter element is undamaged. Replace damaged
lter element.
2. Strike the paper element against a hard object a few
times to loosen any dirt.
Starting the engine
Start by pulling the starting handle. Pull it rst until the
mechanism engages. Then pull it hard and fast. Press
the lever down and hold it down until the ywheel has
reached its maximum RPM. Then let it go.
STOPPING
Switch the engine to the idle position idle, let it run for
a few minutes, then switch it to stop.
1; Filter element
2; Filter lock
OPERATING INSTRUCTIONS
1. Move the throttle to the working mode and the tamper
will begin to move.
Note! During operation, the engine must always work at
full throttle (working mode).
2. Guide the tamper with guide handle.
3. Take care that the shoe hits parallel to the ground.
4. Do not ght or overpower the machine.
Note! Never work on hard surfaces (solid rock,
hardened concrete or such). When working in
trenches always make sure that they are wide
enough. When working in a narrow trench, the
ramming shoe should get caught between the walls
of the trench, the rammer may mis-strike and can be
severely damaged. The ramming shoe may especially
be damaged severely. Make certain that the rammer
is steared only by using the hand grip. It should only
be pushed. The rammer must not be pressed into the
materials being compacted. Excessive pressure to
the operation handle will lead to the unsatis factory
compaction due to the fact that the jumping action
is hindered. If the machine falls over while working,
switch o the engine before raising it.
5. Put the throttle in the stop mode. Fuel supply to the
engine is cut o in this mode, tank ventilation is closed
and the engine switch is O.
START Honda engine

T82
8
Dok: 101540-GB 2051
Maintenance Comments
Check air cleaner elements See engine manual.
Every 5 hours of operation
Maintenance Comments
Check shoe hardware
Every 25 hours of operation
MAINTENANCE
Maintenance Comments
Replace air lter
Change oil ramming system once
Than after every 300 working hours
See engine manual
Every 50 hours of operation
Maintenance Comments
Replace engine oil See engine manual
Every 100 hours of operation
Maintenance Comments
Complete maintenance by your dealer See engine manual
Every 300 hours of operation
Maintenance Comments
Check for lose screws, nuts etc
Clean engine cooling ns See engine manual
Periodically
SIGHT GLASS:
When the machine is horizontal, the sight glass must be lled with oil.

T82
1
9
Dok: 101540-GB 2051
MAINTENANCE - EVERY 10 HOURS OF OPERATION
Check oil level in the tamper leg through the sight glass (1)
The level should be at the middle of the sight glass.
Check and, where necessary, tighten screws and nuts.
Take special care with bolted joints on the rammer foot.
Keep machine clean. The machine shall always be
upright when washed.
Never aim a water jet directly at the cap of the fuel tank.
This is especially important when using a high-pressure
jet. Put a plastic bag over the ller cap of the fuel tank
and secure with a rubber band.
MAINTENANCE - EVERY 100 HOURS OF OPERATION
Change oil (see engine manual).
Replace air cleaner element (see engine manual).
MAINTENANCE - EVERY 500 HOURS OF OPERATION
Change oil in the tamper leg. Screw out the drain plug
and empty the oil into a receptacle.
Save the oil in a can and dispose of it properly.
Ret the plug tight, making sure that the washer seal is
undamaged.
Remove the sight glass and ll with fresh oil as follows.
Ret the sight glass and tighten rmly. The oil level
should be at the middle of the sight glass.
Check the rubber straps on the hood.

T82
10
1
Dok: 101540-GB 2051
INSTRUCTIONS FOR LIFTING
Keep well clear of the hoisted machine.
Use only the frame lifting hook (1) for lifting the machine.
All lifting devices must be dimensioned in order to full l
all regulations. Before lifting check that ramming shoe is
correctly attached and not damaged.
The weight is noted on the machine data plate; see
the”Machine data plate” section.
Lay the machine down when switched o and not in use.
Always lash the machine securely for all transportation.
For moving short distances, the machine can be tilted
forward so that it rests on the plastic wheels on the handle.
Lift the transport handle and roll the machine forward or
backward. Put the throttle in stop mode so that no fuel runs
out.
Keep your feet clear of the machine.

T82
A
B
C
D
E
T82
A mm 760
B mm 210
C mm 1150
D mm 400
E mm 280
11
Dok: 101540-GB 2051
DIMENSIONS
Contact
surface
Contact
surface

T82
12
Dok: 101540-GB 2051
TROUBLE POSSIBLE CAUSE REMEDY
Engine stalls or does not start No fuel in tank
Fuel valve closed
Fill with gasoline, check the fuel lter
Open the fuel valve
Engine does not accelerate,
ishard to start or runs
erratically
Air lter is dirty
Motor oil low
Clean/replace the air lter
Fill with motor oil
Engine overheats Motor oil low
Restricted air ow
Cooling ns dirty
Fill with motor oil
Clean/replace the air lter
Clean dirty cooling ns
Engine runs, but rammer does
not ram
Clutch damaged
Broken connecting rod or crank gear
Broken pinion or clutch drum
Repair or replace clutch
Replace broken connecting rod / crank
gear
Replace broken pinion / clutch drum
Engine running, but the
tamper is uneven
Clutch damaged
Oil or grease on clutch
Soil buildup on ramming shoe
Broken or worn springs
Incorrect engine revs.
Fuel lter clogged
Repair or replace clutch
Dismantle and remove oil/grease
Clean shoe
Replace springs
Adjust engine revs.
Replace fuel lter
TROUBLESHOOTING

T82
13
Dok: 101540-GB 2051
TROUBLE POSSIBLE CAUSE REMEDY
Engine stalls or does not start No fuel in tank
Fuel valve closed
Fill with gasoline, check the fuel lter
Open the fuel valve
Engine does not accelerate,
ishard to start or runs
erratically
Air lter is dirty
Motor oil low
Clean/replace the air lter
Fill with motor oil
Engine overheats Motor oil low
Restricted air ow
Cooling ns dirty
Fill with motor oil
Clean/replace the air lter
Clean dirty cooling ns
Engine runs, but rammer does
not ram
Clutch damaged
Broken connecting rod or crank gear
Broken pinion or clutch drum
Repair or replace clutch
Replace broken connecting rod / crank
gear
Replace broken pinion / clutch drum
Engine running, but the
tamper is uneven
Clutch damaged
Oil or grease on clutch
Soil buildup on ramming shoe
Broken or worn springs
Incorrect engine revs.
Fuel lter clogged
Repair or replace clutch
Dismantle and remove oil/grease
Clean shoe
Replace springs
Adjust engine revs.
Replace fuel lter
NOTES

T82
14
Dok: 101540-GB 2051
NOTES

T82
15
Dok: 101540-GB 2051
NOTES

T82
16
Dok: 101540-GB 2051

SWEPAC AB
Address Bergvägen 7, 341 32 Ljungby, tel [phone], fax [phone], Email [email protected],
Internet www.swepac.com