swepac FR155 User manual

FR155 / FB240
FOR A SOLID GROUND
USER MANUAL IN ORIGINAL
Dok: 101536-GB 2039

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
Dok: 101536-GB 2039
USE
SWEPAC FB 155 / FB 240
is used to pack ballast under foundations, roadwork
construction, in pipe and cable trenches, etc. Due to the
forward / reverse function, the machine is highly suited
for packing ballast in places with poor access and as a
complement to larger packing equipment in hard-to-
reach places.
USE.......................................................................2
SAFETY INSTRUCTIONS .....................................3
STANDARDS........................................................3
SIGNS...................................................................4
TECHNICAL DATA ..............................................5
METHOD OF OPERATION .................................5
DAILY SUPERVISION ..........................................7
BEFORE STARTING.............................................7
STARTING............................................................7
AFTER STARTING................................................8
STOPPING ...........................................................8
DRIVING INSTRUCTIONS...................................9
TRANSPORTATION...........................................10
EC DECLARATION OF CONFORMITY...............11
CONTENTS

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
Dok: 101536-GB 2039
STANDARDS
Noise
Measurement according to the standard EN 500-4
Rev.1: 1998, Annex C:
Measurement uncertainty ± 0,5dB (A) i95% of
measurements.
In accordance with the conditions in Directive
2000/14/EC, Annex VI, the following values are
reported: As the sound pressure level at the
operator’s ears exceeds 80 dB (A), ear protectors
must be used during operation!
FB 155 FB240
Sound pressure level
at the operator’s ears,
LpA
91 dB (A) 91 dB (A)
Permitted sound
power level, Lwa
105 dB (A) 105 dB (A)
Guaranteed sound
power level, Lwa
105 dB (A) 108 dB (A)
Hand/arm vibration
Vibration acceleration has been measured
according to the ISO 5349 standard when
driving on macadam substrates. The measured
values have been converted to maximum daily
exposure during regular use. Further information
is available in the work environment regulations
AFS 2005:15 on vibration, valid from 1 July 2005.
Measurement uncertainty ± 0,3 m/s2 in 95% of
measurements.
FB 155 FB 240
Hand/arm
vibrations m/s2
2.5 2.5
Maximum daily
exposure time
8h 8h
Exhaust Emissions
FB 155 and FB 240 meet the requirements for
exhaust emissions in accordance with EU Stage V.
Additional information
Environmentally approved for use in large cities.
SAFETY INSTRUCTIONS
• Before using the machine, the operator must be in-
formed of the manufacturer’s safety instructions and
instructions for use.
• The machine may only be used outdoors.
• The machine may not be used if protection and safety
devices are not present or not working.
• The operator may not leave the machine unattended
when the engine is on. When the vibrator is connect-
ed, the operator must be able to control the move-
ment of the machine using the operating lever and
the start/stop controls. The machine may only be
operated by a trained operator.
• During maintenance work or other interventions in
the machine, the engine must always be o.
• Switch the engine o before adding fuel. Avoid fuel
spillage and immediately wipe o any spilled fuel.
Add fuel only in well ventilated areas.
• Avoid touching hot engine parts, for example the si-
lencer.
• Before lifting the machine, check that the lifting de-
vice and its mounting are not damaged and that the
rubber dampers on the base plate are undamaged
and tightened.
• During transportation and storage, the fuel tank
should be empty and the fuel cock switched o.
• When the machine is parked, ensure that it cannot tip
over. The machine must not incline more than 20º.
• The operator must use ear protectors when working
with the machine.
• The operator must ensure that no unauthorised per-
sons are in the immediate vicinity of the machine.
• Always wear personal protective equipment as heavy,
non-slip shoes, ear protectors and approved eye pro-
tection.
• The machine may not be used in environments with
potential re or explosion danger.
• Never use the machine if you are tired or have con-
sumed alcohol or are using medication that could af-
fect your vision, your discretion or your coordination
ability.
• Never use a machine that, in any way, has been
changed from its original design.

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
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Dok: 101536-GB 2039
Before use, carefully read the manual and its
safety instructions so that you can handle the
machine safely. Ensure that the manual is
always accessible.
Belt drive: Keep hands, tools and other objects
away from the belt drive when the machine is
on to avoid injury and damage. See the safety
instructions in the manual.
As the sound pressure level at the operator’s
ears exceeds 80 dB (A), ear protectors must
be used when working with the machine to
prevent hearing damage.
Engine and silencer: to avoid burns or
discomfort, do not touch hot engine parts when
the engine is on or when the machine has
recently been used.
1. Manufacturer
2. Place, country of manufacture.
3. CE mark.
4. Model name.
5. Year of manufacture.
6. Max. engine power.
7. Max. weight.
8. Serial number.
9. Machine type
SIGNS
Warning Signs Machine Signs

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
Dok: 101536-GB 2039
FB 240
Net weight .............................................................240 kg
Base plate W x L .......................................500 x 790 mm
Operational speed approximately ............ca 25 m/min
Permitted inclination ...................................................20°
Centrifugal force ...............................................38,000 N
Vibration frequency ................................................78 Hz
Driving engine ..........................................Honda GX 200
Engine power ........................................................4.1 kW
Engine RPM................................................... ..3400 RPM
Fuel tank volume .................................................3.6 litre
Fuel type ............................Unleaded or alkylate petrol
TECHNICAL DATA METHOD OF OPERATION
The machine consists of a base plate with vibrating
elements and a top-mounted suspended plate.
The cushioning between the base plate and the
upper part consists of rubber dampers. The power
is transmitted from the engine to the vibration
element via a V-belt which can be adjusted with
a belt tensioner. The engine V-belt pulley is tted
with an integrated centrifugal clutch, which allows
the engine to be started and run idle without
the vibrator being connected. The engine is well
protected against damage in connection with use
and transportation by a sturdy protective frame
with a protective panel.
FB 155
Net weight ..............................................................180 kg
Base plate W x L .......................................450 x 790 mm
Operational speed approximately ............ca 25 m/min
Permitted inclination ...................................................20°
Centrifugal force ................................................32000 N
Vibration frequency ................................................83 Hz
Driving engine ..........................................Honda GX 200
Engine power .........................................................4.1 kW
Engine RPM ......................................................3400 RPM
Fuel tank volume .................................................3.6 litre
Fuel type ............................Unleaded or alkylate petrol
OIL and FUEL RECOMMENDATIONS
Fuel Unleaded or alkylate
gasoline
Engine oil SAE10W-30
Oil quantity,
crankcase
0.5 litre
Engine oil change First oil change after
50 hours then every
200 hours of operation.
Change lter each time.
Vibrating element,
oil/amount
SAE10W-30
FB 155......0.3 litre
FB 240......0.35 litre

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
FB 155 / FB 240
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Lever view FB 240 Lever view FB 155 / FB240
Dok: 101536-GB 2039
TECHNICAL DESCRIPTION
Left side view
1. Cap
2. Yoke
3. Operating lever (forward/reverse lever
FB240)
4. Control panel
5. Bottom plate
6. Rubber dampers
7. Vibrating element
8. Belt guard
9. Engine
Right side view
10. Refueling
11. Throttle lever
12. Protective frame
13. Side protection
14. Transport security
Lever view FB240
15. Oil tank
Lever view FB155 / FB240
16. Lever control

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
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spac102
spac103
Dok: 101536-GB 2039
DAILY SUPERVISION
Fuel Check
Check that there is fuel in the tank. Top up if
necessary.
Engine Oil Level Check
Check the oil level in the crankcase every day.
The oil must reach the edge of the lling hole
when the machine is on a level surface.
Air Filter Check.
The air lter must be checked at least once
every working week. When working in dusty
conditions, check daily.
1. Foam plastic element
2. Paper element
Engine power switch Throttle lever
Fuel cock Choke
OnO Closed Open
See “DAILY SUPERVISION”, page 7.
BEFORE STARTING
STARTING
Set the engine power switch to position “1”.
Open the fuel cock.
Set the throttle lever to “MIN” mode.
Adjust the choke. If the engine is cold, close the
choke completely. Do not use the choke if the
engine is hot or in hot air temperatures.
Start by pulling the starting lever. Pull it rst
until the mechanism engages, then pull it hard
and fast with both hands.

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
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Dok: 101536-GB 2039
V-belt drive
Check the tension and condition of the V-belt
regularly. Replace a damaged V-belt with a new
type according to the table below.
Machine
designation
V-belt type
FB 155 XPA 990
FB 240 XPA 1107
AFTER STARTING
STOPPING
Switch the throttle lever to idle.
Open the choke gradually.
Run the engine for around 5 minutes.
Switch the engine to idle and let it run for a few
minutes.
Switch the engine power switch to “0”.
Close the fuel cock.
Vibrating element
Check for oil leaks regularly. Seal any leaks. NOTE! the
machine must under no circumstances be operated if
there are any indications of leakage.
Note! The amount of oil in the vibrating element is 0,5 L.
1. Draining / relling openings
Rubber dampers
Check the condition of the rubber dampers
regularly.
Replace damaged dampers.

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
B00007
Dok: 101536-GB 2039
Driving in reverse
DRIVING INSTRUCTIONS
The vibration element of the machine is started when the throttle is applied and when the coupling
engages.
At the rst start, the machine always moves forward and unless the handle controls have been
aected.
The FB155 has a handle to drive the machine and the FB240 has two dierent handle solutions to
drive the machine back and forth.
FB155 / FB240
When the lever between the handle grips is moved backwards, the machine reverses, and when it is
moved forwards it moves forwards.
FB240
When the entire handle is moved backwards, the machine reverses, and when it is moved forwards, it
moves forwards.
If the operator releases the handle grip while driving, the machine will stop without continuing in any
direction.
NOTE! For all types of packing work, the engine must always be run at full throttle to obtain the
maximum packing eect of the machine, and not to risk a damaged slip clutch.
FB 240
Driving in reverse
FB155 / FB 240
The machine is only intended for outdoor use. Operate the machine in daylight or other adequate
lighting. Ballast must be wetted or naturally damp. All other uses are advised against.
Note! When driving uphill, the machine should be driven in reverse.
The machine may not incline more than 20º sideways or during installation.
Max 20°

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
B00012
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Dok: 101536-GB 2039
TRANSPORTATION
The machine has a lifting yoke.
Note! Only use the lifting point (1) of the protective
frame when lifting the machine.
Check before lifting that the lifting yoke and its
mounting on the machine are undamaged. Check
also that the base plate’s rubber dampers are
undamaged and rmly attached.
Transport security
For transportation by vehicle, the lever must be in
the forward position and secured with, for example,
approved straps. Note! Secure it to the lifting yoke
on the base plate and not the rubber-cushioned
upper part.
Always secure the machine with a strap as
shown in the illustration or the lifting yoke on
the base plate during transport.

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FB155 / FB240
Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
Dok: 101536-GB 2039
EC Declaration of Conformity
Manufacturer
Swepac AB
Bergvägen 7
34132 Ljungby
1. Category: Plate compactor
2. Type: FB 155
FB 240
3. Motor power: FB 155.....................4.1 kW
FB 240.....................4.1 kW
The product complies with the following directives:
2006/42/EC
2000/14/EC
2004/108/EC
EN 500-1
EN 500-4
Technical documentation available from:
Swepac AB, Bergvägen 7 34132 Ljungby SE
Tomas Johansson/Product Engineer

Bergvägen 7 | SE-341 32 Ljungby | Sweden • Tel [phone] | www.swepac.com
FOR A SOLID GROUND