Greenlee Fairmont F07 User manual

INSTRUCTION MANUAL
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 4450.2 REV 4 © 2002 Greenlee Textron 6/02
F07
Portable Power Unit
Serial Code GFN

Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
KEEPTHIS MANUAL
Table of Contents
Description .....................................................................2
Purpose of this Manual ..................................................2
Other Publications..........................................................2
Important Safety Information.......................................3-4
Identification ...................................................................5
Specifications .................................................................6
Hose Connections..........................................................7
Operation ....................................................................8-9
Maintenance............................................................10-11
Troubleshooting ......................................................12-13
Service .........................................................................14
Illustrations and Parts List .......................................15-17
Safety
Safety is essential in the use and maintenance of
Fairmont tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this
tool. Observe all of the safety information provided.
Purpose
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
Fairmont F07 Portable Power Unit (504 5894.9).
Keep this manual available to all personnel.
Replacement manuals are available upon request
at no charge.
Other Publications
Tool Owners/Users
SAE Standard J1273 (Hose and Hose Assemblies):
Publication 999 3032.3
Description
The F07 Portable Power Unit is a compact unit providing
a flow of 18.9 lpm (5 gpm) and a maximum pressure of
117 bar (1700 psi). It is a lightweight power source
intended for use with open-center system hydraulic
tools. HTMA couplers are provided for tool connection.
Its compact size and light weight allow use at remote
work sites that might not be accessible by a larger power
unit or hydraulic truck. The ability to get close to the work
area allows the use of shorter hydraulic hoses, increas-
ing tool efficiency.
The simple design of the hydraulic circuit and reliable
Honda gasoline-powered engine ensure years of
trouble-free operation, when serviced according to the
recommended maintenance schedule. Other features
include a large capacity oil cooler, sight level gauges,
pneumatic tires, and handles for ease of transport.
All specifications are nominal and may change as design improve-
ments occur. Greenlee Textron shall not be liable for damages
resulting from misapplication or misuse of its products.

Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
IMPORTANT SAFETY INFORMATION
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury
or property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for prevent-
ing or avoiding the hazard.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Hazards which, if not avoided, COULD result in
severe injury or death.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
SAFETY
ALERT
SYMBOL
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning will
result in severe injury or death.
Fuel is flammable and explosive.
• Stop engine before filling fuel tank.
• Do not fill fuel tank when engine
is hot.
• Do not fill fuel tank near an open
flame, sparks, or when smoking.
Failure to observe this warning will
result in severe injury or death.
Do not run power unit engine in a
confined area.
Engine exhaust fumes are toxic.
If inhaled, exhaust fumes can cause
injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
Do not disconnect tool, hoses or fittings while the
power source is running or if the hydraulic fluid is
hot. Hot hydraulic fluid can cause serious burns.
Skin injection hazard:
Oil under pressure easily punctures
skin, causing serious injury, gan-
grene, or death. If you are injured by
escaping oil, seek medical attention
immediately.
• Do not use hands to check for
leaks.
• Do not hold hose or couplers while
the hydraulic system is pressurized.
• Depressurize the hydraulic system
before servicing or disconnecting
hoses.
Wear hearing protection when using
this tool.
Long-term exposure to high noise
levels can result in hearing loss.

Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
IMPORTANT SAFETY INFORMATION
Note: Keep all decals clean and legible, and replace
when necessary.
Do not let power unit engine run unattended.
Monitor the engine so that it can be shut down
immediately in case of a malfunction.
Failure to observe this warning can result in
severe injury or death.
• Inspect the hydraulic hoses and couplings every
operating day. Repair or replace if leakage, crack-
ing, wear, or damage is evident. Damaged hoses
or couplers can fail, resulting in injury or property
damage.
• Use this power source for manufacturer’s intended
purpose only. Use other than that which is
described in this manual can result in injury or
property damage.
• Make sure that all bystanders are clear of the work
area when handling, starting, and operating the
power unit. Nearby personnel can be injured by
flying parts in the event of a tool malfunction.
Hydraulic oil can cause skin irritation.
• Handle the tool and hoses with care to prevent
skin contact with hydraulic oil.
• In case of accidental skin contact with hydraulic
oil, wash the affected area immediately to remove
the oil.
Failure to observe these precautions can result in
injury.
Engine, exhaust system, and other
components will be hot during and
after operation. Use care when
working around the power unit. Hot
surfaces can cause serious burns.
• Do not operate power unit without
safety guards in place.
• Keep all parts of the body and
loose clothing away from the
engine fan.
Emergency stop procedure: Switch the engine OFF.
Procedure for connecting or disconnecting hydraulic
hoses, fittings or components:
1. Rotate the flow control knob to the OFF
position.
2. Switch the engine OFF.
3. Follow the sequence under “Hose Connections”
to prevent pressure buildup. In case some
pressure has built up, loosen hoses, fittings or
components slowly.

Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Identification
F07 Portable Power Unit
1. Gasoline Engine, 6.5 hp 7. Hydraulic Reservoir
2. Hydraulic Pump 8. Oil Cooler
3. Handle 9. Flow ON/OFF Valve
4. Bumper 10. Tool Connection—Pressure
5. Hydraulic Oil Filter 11. Tool Connection—Return
6. Fuel Tank 12. Oil Fluid Level Gauge
6912
73
10
11
1
4
2
5
8
10
11

Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Specifications
F07 Portable Power Unit
Weight (dry)............................................. 48 kg (105 lb)
(wet) ............................................ 57 kg (125 lb)
Length ....................................................... 76 cm (30 in)
Width ......................................................... 43 cm (17 in)
Height........................................................ 64 cm (25 in)
Fuel Capacity .......................................... 3.6 l (0.95 gal)
Engine Oil Capacity................................... 0.6 l (0.63 qt)
Hydraulic Oil Capacity............................. 6.9 l (1.83 gal)
Rated Flow ........................................... 19 l/min (5 gpm)
Operating Pressure (max.)................ 117 bar (1700 psi)
Type of Hydraulic System ........................... Open-center
Pressure Port (3/8" NPT) .................HTMA male coupler
Return Port (3/8" NPT)..................HTMA female coupler
Filtration ..........................................10 micron (nominal)
Honda Air-cooled Gasoline Engine Model GX200
Horsepower (maximum)....................6.5 hp @ 3600 rpm
Torque (maximum).......13.2 Nm (9.76 ft-lb) @ 2500 rpm
Hydraulic Schematic
Recommended Hydraulic Fluids
Any non-detergent, petroleum-based, hydraulic fluid
which meets the following specifications or HTMA
specifications may be used.
S.U.S. @
38 °C (100 °F) ........................................... 140 to 225
99 °C (210 °F) ......................................... 40 minimum
Flash Point .............................170 °C (340 °F) minimum
Pour Point ............................... -34 °C (-30 °F) minimum
TYPICAL
TOOL
PRESSURE
PORT (P)
RETURN
PORT (T)
RETURN
PORT (T)
PRESSURE
PORT (P)
CONTROL
VALVE
RELIEF
VALVE
138 bar
(2000 psi)
OIL
COOLER
FILTER
(10 micron)
ENGINE
PUMP
POWER
UNIT

Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Hose Connections
Connecting Hoses
1. Stop the power unit hydraulic flow.
2. Connect the return (tank) hose from the power unit
port to the tool return port (T).
Note: Return (tank) hose connection should always
be connected before pressure (supply) hose
connection to prevent pressure buildup inside the
tool.
3. Connect the pressure (supply) hose from the power
unit pressure port to the tool pressure port (P).
Disconnecting Hoses
1. Stop the power unit hydraulic flow.
2. Disconnect the pressure (supply) hose from the
power unit pressure port to the tool pressure port (P).
Note: Pressure (supply) hose connection should
always be disconnected before return (tank)
hose connection to prevent pressure buildup inside
the tool.
3. Disconnect the return (tank) hose from the power
unit return port to the tool return port (T).
4. To prevent contamination, always install dust caps
over the hydraulic ports of the tool, hoses, and
power unit when disconnected.
Do not disconnect tool, hoses or fittings while
the power unit is running or if the hydraulic fluid
is hot. Hot hydraulic fluid can cause serious burns.
Failure to observe this warning can result in severe
injury.

Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Operation
Fuel is flammable and explosive.
• Stop engine before filling fuel tank.
• Do not fill fuel tank when engine
is hot.
• Do not fill fuel tank near an open
flame, sparks, or when smoking.
Failure to observe this warning will
result in severe injury or death.
Do not run power unit engine in a
confined area.
Engine exhaust fumes are toxic.
If inhaled, exhaust fumes can cause
injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
Do not disconnect tool, hoses or fittings while the
power source is running or if the hydraulic fluid is
hot. Hot hydraulic fluid can cause serious burns.
Skin injection hazard:
Oil under pressure easily punctures
skin, causing serious injury, gan-
grene, or death. If you are injured by
escaping oil, seek medical attention
immediately.
• Do not use hands to check for
leaks.
• Do not hold hose or couplers while
the hydraulic system is pressurized.
• Depressurize the hydraulic system
before servicing or disconnecting
hoses.
Wear hearing protection when using
this tool.
Long-term exposure to high noise
levels can result in hearing loss.
Do not let power unit engine run unattended.
Monitor the engine so that it can be shut down
immediately in case of a malfunction.
Failure to observe this warning can result in
severe injury or death.
Engine, exhaust system, and other
components will be hot during and
after operation. Use care when
working around the power unit. Hot
surfaces can cause serious burns.
• Do not operate power unit without
safety guards in place.
• Keep all parts of the body and
loose clothing away from the
engine fan.

Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Pre-Start
1. Check engine oil level. Running the engine with a
low oil level can cause engine damage. The oil alert
system will automatically stop the engine before the
engine oil level falls below safe limits. However, to
avoid the inconvenience of an unexpected shut-
down, always check the engine oil level before
startup.
Refer to the Engine Owner’s Manual for correct oil
type and checking instructions.
2. Check fuel level. Refer to the Engine Owner’s
Manual for fuel recommendations.
3. Check hydraulic reservoir oil level. Fill to full level
as shown on hydraulic fluid level decal. Refer to
“Recommended Hydraulic Fluids” for correct
hydraulic fluid.
4. Check the air filter. A dirty air filter will restrict air flow
to the carburetor, reducing engine performance.
5. Verify that all current maintenance has been per-
formed on the power unit. Refer to the “Maintenance”
section.
Starting the Power Unit
1. Move the flow ON/OFF lever to the OFF position.
2. Move the fuel valve lever to the ON position.
Operation (cont’d)
3. To start a cold engine, move the choke lever to the
CLOSED position.
To restart a warm engine, leave the choke lever in
the OPEN position.
4. Move the throttle lever away from the SLOW posi-
tion, about 1/3 of the way to the FAST position.
5. Turn the engine switch to the ON position.
6. Pull the recoil starter grip lightly until you feel resis-
tance, then pull briskly. Return the starter grip gently.
7. If the choke lever has been moved to the CLOSED
position to start the engine, gradually move it
towards the OPEN position as the engine warms up.
8. Move flow ON/OFF valve to the ON position.
It is recommended that the power unit be allowed to
run (idle) for a few minutes to warm the hydraulic
reservoir fluid. Actuating the tool intermittently will
reduce the time required to warm the hydraulic
reservoir fluid to an efficient operating temperature.
Stopping the Engine
1. Move the flow ON/OFF lever to the OFF position.
Idle the power unit engine for a few moments.
2. Turn the engine switch to the OFF position.
3. Turn the fuel valve lever to the OFF position.
4. Disconnect the tool hoses from the power unit.
Refer to “Hose Connections.”
Position the power unit on firm level ground.
FUELVALVE
LEVER
ON
ON
CHOKE LEVER
OPEN
CLOSE
ON
THROTTLE LEVER
SLOW
ON

Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Maintenance
Depressurizing Hydraulic System
Hydraulic system must be depressurized when perform-
ing maintenance or repair on the power unit hydraulic
system. Depressurizing the hydraulic system also makes
tool hose connections/disconnections easier.
1. Stop power unit engine.
2. Move flow ON/OFF lever to the ON position.
System will be depressurized.
3. Before restarting power unit engine, move flow
ON/OFF lever to the OFF position.
Fuel is flammable and explosive.
• Stop engine before filling fuel tank.
• Do not fill fuel tank when engine
is hot.
• Do not fill fuel tank near an open
flame, sparks, or when smoking.
Failure to observe this warning will
result in severe injury or death.
Skin injection hazard:
Oil under pressure easily punctures
skin, causing serious injury, gan-
grene, or death. If you are injured by
escaping oil, seek medical attention
immediately.
• Do not use hands to check for
leaks.
• Do not hold hose or couplers while
the hydraulic system is pressurized.
• Depressurize the hydraulic system
before servicing or disconnecting
hoses. Do not run power unit engine in a
confined area.
Engine exhaust fumes are toxic.
If inhaled, exhaust fumes can cause
injury or death.
Do not disconnect tool, hoses or fittings while the
power source is running or if the hydraulic fluid is
hot. Hot hydraulic fluid can cause serious burns.
• Inspect the hydraulic hoses and couplings every
operating day. Repair or replace if leakage, crack-
ing, wear, or damage is evident. Damaged hoses
or couplers can fail, resulting in injury or property
damage.
• Use this power source for manufacturer’s intended
purpose only. Use other than that which is
described in this manual can result in injury or
property damage.
• Make sure that all bystanders are clear of the work
area when handling, starting, and operating the
power unit. Nearby personnel can be injured by
flying parts in the event of a tool malfunction.

Greenlee Textron / Subsidiary of Textron Inc. 11 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
The service life of the power unit will be maximized
by proper care and maintenance. The maintenance
schedule below is recommended.
Note: Change engine oil after the first 5 hours of
operation. Thereafter, change engine oil according to
the maintenance schedule below.
Every 5 Hours
1. Check engine crankcase oil level. Fill if necessary.
Refer to the Engine Owner’s Manual.
2. Check fuel tank level. Fill if necessary.
Refer to the Engine Owner’s Manual.
3. Check hydraulic reservoir oil level. Fill to FULL mark
on sight gauge. Do not overfill reservoir. Refer to
“Recommended Hydraulic Fluids.”
Every 10 Hours
1. Wipe all power unit surfaces clean of grease,
dirt, and foreign material.
2. Inspect the hydraulic system hoses and fittings
for signs of leaks, cracks, wear, or damage.
Replace if necessary.
Every 25 Hours
Service engine air cleaner/pre-cleaner. Refer to the
Engine Owner’s Manual.
Every 50 Hours
Change engine crankcase oil. Refer to the Engine
Owner’s Manual.
Every 100 Hours or Once Yearly
1. Drain hydraulic reservoir oil. Clean and flush reser-
voir. Change hydraulic oil filter. Fill reservoir with
new, clean hydraulic oil. Refer to “Recommended
Hydraulic Fluids.” Operate power unit to circulate oil
through the hydraulic system. Stop power unit.
Recheck hydraulic oil level. Fill reservoir to the FULL
mark on the sight gauge. Do not overfill reservoir.
2. Service engine air cleaner cartridge. Refer to the
Engine Owner’s Manual.
3. Perform a detailed inspection of the system hoses
and fittings as stated in 999 3032.3—SAE
Standard J1273. Replace the hoses and/or fittings
if necessary.
Sight Gauge Location
Maintenance (cont’d)
Pneumatic Tires
Inflate power unit tires to the recommended pressure
printed on the sidewalls of the tires. Do not exceed
tire manufacturer’s recommended maximum pres-
sure printed on the sidewalls of the tires or rim
manufacturer’s recommended maximum pressure
stamped on the rim, whichever is lower.
Sight Gauge
FLUID LEVEL
ADD FLUID OK FULL

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F07 Portable Power Unit
Engine turns over, but does No fuel in tank. Fill fuel tank.
not start. Flow ON/OFF handle in the ON Move handle to the OFF position.
position.
Electrical short, broken wire or loose Check wires and connections.
connection. Repair or replace.
Refer to the engine operator’s manual.
Engine lacks power, runs Refer to the engine operator’s manual.
rough, backfires, etc.
Tool used with power unit is Flow ON/OFF valve in the OFF position. Move flow ON/OFF valve to ON
inoperative. position.
Tool is a closed-center system type. Use only open-center system tools.
No hydraulic fluid in system or fluid Check fluid level. Fill to FULL mark.
level low. Check system for leaks.
Incorrect hydraulic fluid viscosity. Use fluid viscosity recommended.
See “Recommended Hydraulic Fluids.”
Hydraulic filter needs service. Replace hydraulic filter.
Power unit components (pump, valve, Repair or replace components.
etc.) worn or damaged.
Engine output insufficient. Engine Refer to the engine operator’s manual.
needs adjustment, tune-up, etc.
Problem Probable Cause Possible Remedy
Troubleshooting
Before You Begin
1. Any tool used with this power unit must be an
open-center system type tool.
2. Verify that the pressure and return hoses are
connected properly to the power unit and tool ports.
3. Power unit reservoir must be filled to the FULL mark
with hydraulic fluid.
4. Start the power unit hydraulic oil flow. All separate
shut-off devices must be opened (ON/OFF valves,
etc.)
5. After verifying all of the above, check the tool to see
if it operates.
If the tool does not operate, it will be necessary to
pinpoint the power unit, tool, or hoses and the
problem area. The following steps will help to
determine the problem area.
Determine the Problem Area
1. Stop the power unit hydraulic oil flow. Disconnect
the existing tool from the hoses and power unit.
2. Connect a known working tool to the hoses and
power unit. See the tool’s operator’s manual for
correct hookup procedure. Start the power unit
hydraulic oil flow.
• If the known working tool operates, the problem is
in the disconnected tool. See the tool operator’s
manual for troubleshooting.
• If the known working tool does not operate, the
problem is likely to be in the hoses or the power
unit. Proceed to Step 3.
3. Stop the power unit hydraulic oil flow. Disconnect
the existing hoses from the known working tool and
power unit.
4. Connect a different set of hoses to the known
working tool and power unit. Start the power unit
hydraulic oil flow.
• If the known working tool operates with the
different set of hoses, the problem is in the
disconnected hoses.
• If the known working tool does not operate,
the problem is in the power unit. See the
troubleshooting charts in this operator’s manual.

Greenlee Textron / Subsidiary of Textron Inc. 13 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Troubleshooting (cont’d)
Tool used with power unit Hydraulic fluid cold. Viscosity of oil may be too high at
operates erratically. start of tool operation. Allow oil to
warm to operating temperature.
Actuating tool intermittently will
reduce time required to warm oil
to an efficient operating temperature.
Hydraulic fluid level low. Check fluid level. Fill to FULL mark.
Check system for leaks.
Incorrect hydraulic fluid viscosity. Use fluid viscosity recommended.
See “Recommended Hydraulic Fluids.”
Air in system. Check pump suction line for damage
or loose clamps. Tighten clamps or
replace components if necessary.
Fill reservoir.
Hydraulic oil flow (gpm) incorrect for Adjust engine rpm to achieve
tool being used. correct flow (gpm) for tool being used.
Hydraulic filter needs service. Replace hydraulic filter.
Power unit components (pump, valve, Repair or replace components.
etc.) worn or damaged.
Engine output insufficient. Engine Refer to the engine operator’s manual.
needs adjustment, tune-up, etc.
Tool used with power unit Hydraulic fluid level low. Check fluid level. Fill to FULL mark.
feels hot. Check system for leaks.
Hydraulic fluid viscosity too light. Use fluid viscosity recommended.
See “Recommended Hydraulic Fluids.”
Hydraulic fluid dirty. Drain reservoir, flush, and fill with
clean fluid. Change filter.
Hydraulic oil flow (gpm) incorrect Adjust engine rpm to achieve
for tool being used. correct flow (gpm) for tool being used.
Tool used with power unit Hydraulic flow to tool reversed. Reverse flow to tool. Check for
operates backward. valve in system that has reversed
flow. Check hoses for proper flow.
Hydraulic pressure and return lines Disconnect hoses. Reverse
connected to incorrect power unit or couplers. Reconnect hoses to
tool ports. proper power unit and tool ports.
Problem Probable Cause Possible Remedy

Greenlee Textron / Subsidiary of Textron Inc. 14 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Service
Complete disassembly of the power unit is not neces-
sary or recommended. Any service requirements that
need to be addressed with the engine or its components
will be covered in the engine manufacturer’s Owner’s
Manual.
It is anticipated that only two other items could require
servicing on this unit—the hydraulic pump and the relief
valve. This section will cover the removal and replace-
ment of these items.
The side panels (50 and 62) will need to be removed to
access the hydraulic relief valve and pump. Remove
button head cap screws (32) to remove side panels.
Relief Valve
If the system relief pressure settings cannot be adjusted
to obtain the maximum system pressure as identified in
Specifications, the relief valve (12) needs to be removed
from the manifold block (65), and replaced.
Hydraulic Pump
Disassembly
Drain hydraulic fluid from reservoir or crimp hose (47)
from reservoir to pump (68), to prevent leakage of
hydraulic fluid once hoses are removed. Loosen clamp
(26) on hose running from pump inlet to the reservoir
and remove hose from pump. Disconnect hydraulic hose
assembly (72) from pressure/discharge side of pump.
Remove two screws (59) washers, (60), and nuts (61)
holding pump onto pump bracket (63). Remove pump
from power unit cavity and replace with new one.
Assembly
Install hydraulic pump shaft through pump bracket (63)
into fan adapter (29), ensuring alignment of key and
key slots. Secure pump to pump bracket using two
screws (59), washers (60), and nuts (61).
Attach hydraulic hose assembly (72) to pressure/
discharge side of pump, ensuring hose assembly does
not touch other hoses or parts of the power unit that
could cause wear due to vibration. Attach hose (47) from
reservoir to inlet side of pump and tighten hose clamp
(26). If hose was clamped to prevent leakage after hoses
were disconnected, remove crimping mechanism.
Ensure hydraulic fluid is at proper level in reservoir.
Install side panels (50 and 62) and secure with
screws (32.)

Greenlee Textron / Subsidiary of Textron Inc. 15 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Illustration—F07
1
54
57
58
32
33
10
9
39
62
32
4
4
26
26
42
31
45
71
7
32
21
44
6
33
70 44
5
5
3
9
26
21
49
32
4
64
4
50
39
33
32
47
48
34
8
43
9
35
30
32
25
27 38
68
59
51
52
2
73 29
28
74
56 72
67
9
75
61
60
63
26
5
5
3
23 20
24
19
18
15 65
16
12 37
14
9
46 32
11
11
11
9
9
10
17
10
10
32,9
10
99
13
26
26
69
14
66
40
9
41
33
32
36
52
52
9
32
53
(see bottom
of page)
55
80 76
77 81
8586 83
84
878279 78
53

Greenlee Textron / Subsidiary of Textron Inc. 16 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Key Part No. Description Qty.
1 504 5835.3 Engine ............................................................................1
2 504 5887.6 Bumper...........................................................................1
3 F024641 Wheel .............................................................................2
4 905 0658.8 Pin, cotter, 3/16 x 1.5"....................................................4
5 F001753 Washer, 3/4" flat ............................................................4
6 504 5889.2 Weldment, base .............................................................1
7 905 5338.1 Fitting, 90°, 3/8 NPT-1/2" tubing ....................................1
8 504 5842.6 Gage, fluid level .............................................................1
9 F013588 Nut, 1/4-20, lock...........................................................24
10 905 2707.0 Washer, 1/4" flat ............................................................8
11 F024673 Screw, 1/4-20 x 1.75 button socket head ......................4
12 F022687 Valve, relief ....................................................................1
13 504 5837.0 Cooler.............................................................................1
14 905 5337.3 Fitting, 90°, 1/2" NPT-1/2" tubing...................................2
15 905 5339.0 Fitting, 45°, 3/8" NPT-1/2" tubing...................................1
16 F021673 Plug, 1/8" NPT pipe .......................................................1
17 504 5888.4 Handle............................................................................1
18 F020195K Coupler, quick disconnect..............................................1
19 F020198K Coupler, quick disconnect..............................................1
20 504 9625.5 Nipple, 3/8 ......................................................................2
21 905 5517.1 Washer, 1/4" split lock ...................................................4
23 504 5858.2 Valve, ON/OFF ..............................................................1
24 905 5344.6 Connector, male.............................................................1
25 504 5841.8 Reservoir........................................................................1
26 905 5362.4 Clamp, hose...................................................................8
27 504 6249.0 Decal, serial no. .............................................................1
28 504 5839.6 Fan .................................................................................1
29 504 5838.8 Adapter, fan/pump .........................................................1
30 905 5333.0 Bushing, snap ................................................................1
31 905 5364.0 Tee, male branch ...........................................................1
32 905 5371.3 Screw, 1/4-20 x .62" Phillips pan head........................25
33 134718 Nut, 1/4-20 speed ........................................................13
34 504 5879.5 Cap, breather .................................................................1
35 500 4635.7 Decal, Fairmont..............................................................1
36 504 5520.6 Decal, warning ...............................................................1
37 905 5340.3 Fitting, 45°, 3/8" NPT- 9/16" JIS ....................................1
38 504 5870.1 Decal, hydraulic level.....................................................1
39 504 5896.5 Decal, identification........................................................2
40 504 8940.2 Decal, pressure..............................................................1
41 504 8941.0 Decal, return ..................................................................1
42 905 5367.5 Cap.................................................................................1
43 504 6230.0 Decal, ON/OFF ..............................................................1
44 504 6237.7 Hose, 9" hydraulic ..........................................................2
45 905 5368.3 Swivel, female................................................................1
46 905 4905.8 Clamp, ø 7/8" cushioned................................................2
47 504 6229.6 Hose, 8" hydraulic ..........................................................1
Parts List

Greenlee Textron / Subsidiary of Textron Inc. 17 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
F07 Portable Power Unit
Parts List
Key Part No. Description Qty.
48 905 5336.5 Fitting, 1/2" SAE-1/2" tubing ..........................................1
49 504 6240.7 Decal, knob ....................................................................1
50 504 5883.3 Shroud, right ..................................................................1
51 905 0219.1 Screw, 5/16-18 x .50 socket head cap ..........................4
52 F001106 Washer, flat..................................................................12
53 504 5872.8 Unit, power on demand (includes 76 - 87).....................1
54 504 5886.8 Bracket, power on demand............................................1
55 504 5885.0 Hose assembly, power on demand ...............................1
56 F009667 Screw, 1/4-20 x 1.5 hex head cap .................................4
57 F009657 Screw, 5/16-18 x 1.5 hex head cap ...............................4
58 905 1902.7 Nut, 5/16-18, Nylok ........................................................4
59 F001007 Screw, 3/8-16 x 1.0 hex head cap .................................2
60 905 5520.1 Washer, 3/8 flat..............................................................2
61 905 5519.8 Nut, 3/8-16, Nylok ..........................................................2
62 504 5882.5 Shroud, left.....................................................................1
63 504 5884.1 Bracket, pump ................................................................1
64 905 5332.2 Damper, vibration...........................................................4
65 504 5840.0 Manifold..........................................................................1
66 504 5881.7 Shroud, front ..................................................................1
67 905 5343.8 Fitting, 45°, 3/8" SAE-9/16" JIS .....................................1
68 504 5836.1 Pump..............................................................................1
69 504 9879.7 Hose, 6" hydraulic ..........................................................1
70 504 5877.9 Cartridge, filter ...............................................................1
71 504 5878.7 Adapter, filter..................................................................1
72 504 5880.9 Hose assembly, hydraulic..............................................1
73 504 6225.3 Key, engine shaft ...........................................................1
74 504 6226.1 Key, pump shaft .............................................................1
75 905 2125.0 Washer, flat ....................................................................4
76 504 6227.0 Cylinder ..........................................................................1
77 504 6228.8 Cap, cylinder ..................................................................1
78 504 6231.8 Rod, push.......................................................................1
79 504 6232.6 Disc ................................................................................1
80 905 5363.2 Fitting .............................................................................1
81 905 5365.9 Knob...............................................................................1
82 905 5366.7 Spring, compression ......................................................1
83 905 1046.1 O-ring .............................................................................1
84 905 0055.5 Backup ring ....................................................................2
85 905 1215.4 O-ring .............................................................................1
86 905 1493.9 Washer, flat ....................................................................1
87 905 2840.9 Nut, hex #10-24 UNC.....................................................1

Greenlee Textron / Subsidiary of Textron Inc.
4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815/397-7070 • Fax: [phone]
Customer Service (North America): 800/435-0786 • USA Fax: [phone]
Canada Fax: [phone]
www.greenlee.textron.com Printed in the USA