Swiss Made Xtra Quick guide
swiss made
Ausgabe/Index: Xtra/I 03-23
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Schermaschine Original-Betriebsanleitung
Shearing machine Translation of the original operating instructions
Tondeuse Traduction de la notice originale
Esquiladora Traducción del manual original
Tosatrice Traduzione delle istruzioni originali
Scheermachine Vertaling van de oorspronkelijke handleiding
Klipper Oversættelse af den originale brugsanvisning
Klipper Översättning av bruksanvisning i original
Klippemaskin Oversettelse av den originale brukerveiledningen
Karvanleikkuukone Alkuperäisen käyttöohjeen käännös
Máquina de tosquia Tradução do manual original
Κουρευτική μηχανή Μετάφραση πρωτότυπων οδηγιών χρήσης
Translation of the original operating instructions / Shearing machine
2
Table of contents
1 Safety regulations ..............................................................................3
1.1 Introduction ......................................................................................... 3
1.2 Symbols and warning notes ............................................................... 3
1.3 Stipulated usage ................................................................................. 4
1.4 Basic safety principles ....................................................................... 4
1.4.1 Power supply connections .................................................................. 4
1.4.2 Maintenance and inspection obligation .............................................. 6
1.4.3 Noise emission / personal protective equipment ............................... 6
1.4.4 Residual dangers ................................................................................ 6
1.4.5 Supervision of children ....................................................................... 6
1.5 Operator requirements ....................................................................... 7
2 Stipulated usage ................................................................................7
2.1 Component list .................................................................................... 7
2.2 Purpose of use ................................................................................... 9
2.3 Technical data .................................................................................... 9
2.4 Equipment ........................................................................................... 9
3 Initial start-up ................................................................................... 10
3.1 Controls and operating instructions ................................................. 10
3.2 Shearing adjustment with shearing pressure adjustment knob ........11
3.2.1 Before shearing .................................................................................11
3.2.2 During shearing ................................................................................ 12
3.3 Lubrication ........................................................................................ 12
3.4 ON/OFF switch ................................................................................. 13
3.5 Malfunctions ..................................................................................... 13
4 Maintenance ..................................................................................... 14
4.1 Cleaning............................................................................................ 14
4.2 Mounting the shearing blades .......................................................... 14
4.3 Regrinding the shearing blades ....................................................... 15
...................................................... 15
.............................. 15
........................................ 15
5 Troubleshooting and repairs .............................................................16
5.1 Introduction ....................................................................................... 16
5.2 Troubleshooting ................................................................................ 16
5.2.1 Sheep shearing head ....................................................................... 16
5.2.2 Motor unit .......................................................................................... 18
6 Environmental protection and waste disposal .................................. 19
6.1 Introduction ....................................................................................... 19
6.2 Material groups ................................................................................. 19
7 Contact address ............................................................................... 19
Translation of the original operating instructions / Shearing machine 3
IMPORTANT SAFETY INSTRUCTIONS
NOTE!
precautionary measures as described below.
Read all instructions before using the device.
1 Safety regulations
1.1 Introduction
yThis chapter describes the safety regulations that are to be
taken into consideration as a matter of course when using the
shearing machine.
yAll persons who carry out work on and with the shearing ma-
chine must read the operating instructions.
yThe operating instructions are to be kept in a secure place that
is accessible at all times.
yAuthorised service agents may only carry out service and re-
pair work.
1.2 Symbols and warning notes
Various symbols are used in the operating instructions. These
symbols indicate possible hazards or bring to the user‘s attention
personal injury and material damage or to uneconomic operation.
Hazard symbols
WARNING!
Denotes a possibly hazardous situation. Serious injury and even
death can result if such situations are not avoided.
CAUTION!
Denotes a possibly hazardous situation. Light or slight injury can
result if such situations are not avoided.
Information symbols
NOTE!
-
pages or damage.
Translation of the original operating instructions / Shearing machine
4
1.3 Stipulated usage
The intended purpose of use of the shearing machine is de-
scribed in Chapter “2.2 Purpose of use”. Shearing of other animal
-
tions for life and limb.
The device is intended for commercial use.
The shearing machine must only be used in dry areas.
considered as legally binding limit values and characteristic data.
1.4 Basic safety principles
1.4.1 Power supply connections
DANGER!
In order to reduce the risk of electric shock:
X Do not touch the device if it falls into water. Immediately pull the
plug out of the socket.
X Do not use when bathing or in the shower.
X Do not place or store the device in such a way that it can fall or
be pulled into a tub or sink. Do not place the device in water or
other liquids and do not allow it to fall in.
X Always unplug this appliance from the electrical outlet immedi-
ately after using.
X Unplug the device from the mains before cleaning it.
Translation of the original operating instructions / Shearing machine 5
WARNING!
to people:
X A device must never be left unattended when it is plugged in.
X
-
vised by a person responsible for their safety or have been
given instructions by that person on how to use the device.
Children should be supervised to ensure that they do not play
with the equipment.
X Only use the device for the purpose described in these instruc-
tions. Do not use any mounting components that are not spec-
X Never use the device if the cable or outlet are damaged or if it
-
ing in water. Take the device to a service centre for inspection
and repair.
X Keep the cable away from heated surfaces.
X
X Never drop or insert objects into an opening.
X Do not use the device outdoors and do not operate it while
X Do not use this device with a damaged or broken comb as this
may cause injury to the face.
X
the socket.
X Do not leave the device in places where it is expected to:
y
yBe exposed to weather conditions.
WARNING!
Keep the device dry.
Translation of the original operating instructions / Shearing machine
6
1.4.2 Maintenance and inspection obligation
X Only operate the shearing machine when it is undamaged and
in proper condition.
X
must be repaired by a repair and service centre.
1.4.3 Noise emission / personal protective equipment
The acoustic emission while operating the device is typically
and gloves are always worn when operating the plant.
Personal protective equipment to be provided by the operator.
1.4.4 Residual dangers
WARNING!
The blades may become hot after prolonged use.
Do not place the device where it is likely to be damaged by an
animal or exposed to the weather.
Should dangers and hazards occur during operation which are
you inform us of this. This also applies in the event of a technical
failure that causes a hazard.
1.4.5 Supervision of children
WARNING!
Children are forbidden from operating the equipment.
Children should be supervised to ensure that they do not play
with the equipment.
Translation of the original operating instructions / Shearing machine 7
1.5 Operator requirements
NOTE!
The safe use of the machine places few demands on operating
a matter of course.
yThe operator has experience in dealing with the animals being
shorn.
yThe operator has read and understood the operating instruc-
-
pointed out to him.
KEEP THESE INSTRUCTIONS IN A SAFE PLACE!
2 Stipulated usage
2.1 Component list
Designation of individual parts
Pos. Description Qty. Pos. Description Qty.
1 Sheep shearing head case
XTRA/12V
137 Ventilation blade VS84
2 Swivelling fork XTRA/12V 1 38
incl. item. 37
1
3 Sheep shearing head cover
XTRA/12V black
138
incl. item. 37
1
4 Chicken feet 2.5” XTRA/12V
right
Option 39 Play compensation disc 626 1
5 Chicken feet 2.5” XTRA/12V
left
Option 40 Ball bearing 626-2Z 1
6 Chicken feet 3” XTRA/12V
left
141 Socket head cap screw
M3 x 72.5
2
7 Chicken feet 3” XTRA/12V
right
142 Serrated washer M3 2
8 Retaining spring XTRA/12V 1 43 Spacer sleeve VS84 2
9 Gear Z30 XTRA/12V black 1 44 1
10 Gauge plate 2.5” XTRA/12V Option 45 Stator VS84 240V 1
11 Gauge plate 3” XTRA/12V 1 45 Stator VS84 120V 1
12 Eccentric shaft XTRA/12V 1 46 Motor housing VS84 Heiniger
grey
1
13 Ball XTRA/12V 1 47 Carbons with spring + cover
sleeve VS84/HANDY
2
14 Circlip XTRA/12V 1 48 Carbon cap VS84/HANDY 2
Translation of the original operating instructions / Shearing machine
8
Pos. Description Qty. Pos. Description Qty.
15 Threaded insert XTRA/12V 1 49 Cable VS84/HANDY with
plug EURO
1
16 Centre post XTRA/12V 1 49 Cable VS84/HANDY with
plug AUS
1
17 249 Cable VS84/HANDY with
plug USA
1
18 Adjusting knob XTRA/12V
Heiniger
150 Anti-kink sleeve VS84/
HANDY EURO/AUS
1
19 Locknut XTRA/12V 1 50 Anti-kink sleeve VS84/
HANDY/12V USA
1
20 Sliding sleeve XTRA/12V 1 51 PT screw KA25 x 6 1
21 Ball bearing 608-2RS 1 52
black
1
22 Raised countersunk screw
M4 x 28
253 Shoulder screw M3.5 1
23 Countersunk screw M4 x 8 2 54 Overcurrent protection switch
VS84 1A / 240V
1
24 Retaining ring for shaft Ø6 1 54 Overcurrent protection switch
VS84 1.8A / 120V
1
25 PH-screw M4 x 10 2 55 Main switch VS84/
HANDY/12V
1
26 Ball bearing 608-2Z 1 56 Capacitor 0.15µF VS84/
HANDY 240V
1
27 Sheep shearing head 3”
XTRA/12V with comb plates
156 Capacitor 0.15µF VS84/
HANDY 120V
1
28 Socket head cap screw
M3.5 x 8
757 Cable clamp VS84/HANDY
AUS
1
29 Gearbox housing XTRA/12V
black
157 Cable clamp VS84/
HANDY/12V EURO/USA
1
30 Gear Z21/12 VS84 1 58 Clamp VS84/HANDY/12V 1
31 Axis XTRA/12V 1 59 Socket head cap screw
M3 x 25
1
32 Sealant XTRA/HANDY/12V 1 60 Cover VS84/HANDY/12V 1
33
HANDY
161
VS84/HANDY/12V black
1
34 Play compensation disc 608 1 62 Countersunk screw M3 x 6 4
35 Ball bearing 608-2Z 1 63 Filter cover complete VS84/
HANDY/12V black
1
36 Retaining ring for bores Ø22 1 Converter EURO/GB plug
Translation of the original operating instructions / Shearing machine 9
2.2 Purpose of use
-
the range of use can also be extended to cattle and horses.
prohibited.
2.3 Technical data
Product name Xtra
Mains voltage see rating plate
Motor output see rating plate
Rotary speed see rating plate
Required fuse protection see rating plate
approx. 80 mm x 95 mm x 350 mm
Weight not including cable 1560 g
Max. ambient temperature 0° - 40°C
Max. humidity
pAm
vhw11 m/sec2
We reserve the right to make technical changes and improvements without
notice.
2.4 Equipment
yShearing machine with shearing head
yPair of shearing blades
ySpecial screwdriver
yBottle of special lubricating oil
yCleaning brush
yOperating instructions
yCase for transport and storage
Options
y
yDiverse shearing blades
Translation of the original operating instructions / Shearing machine
10
3 Initial start-up
3.1 Controls and operating instructions
WARNING!
-
-
venting measures:
y
power supply must match. The plant may only be connected to
an AC power supply.
yAvoid any contact with the moving shearing blades.
y
round the shearing blades as long as the machine is still con-
nected to a power source. Whenever working on the shearing
yAvoid contact with a machine that is in contact with liquids.
Never shear wet animals. Liquid that has penetrated the ma-
chine reduces the electrical insulation. There is a danger of
electric shock or short circuit. Clean the machine only when it
y
can get caught and become a danger. Before starting shear-
or get caught in the power cable. Never wrap the power cable
around the machine and keep the power cable away from hot
surfaces and objects. This can result in breaks and damage to
the insulation. Check the cable regularly for damaged spots.
y -
plugging the machine.
yUse only original shearing blades. Do not use damaged shear-
ing blades with blunt or broken teeth. Only work with sharp
shearing blades sharpened by a specialist workshop.
yWe recommend that you do not use the comb for more than
one hour and the upper blade for more than 15 minutes.
y
Translation of the original operating instructions / Shearing machine 11
y -
ing or jewellery. These can get caught in the moving machine
parts. Wearing safety glasses and hearing protection is strong-
ly recommended.
yNever insert an object into an opening of the machine.
yThe noise of the clipper can trouble animals. A kick or the body
-
yShearing of animals should only be done when unauthorised
persons do not have access to the shearing site.
y -
sive objects or gases.
y
anything else. This leads to considerable damage to the me-
chanics and engine.
WARNING!
These safety instructions must be followed all the time. It is rec-
ommended to always use a residual current safety plug when
working with electrical devices.
3.2 Shearing adjustment with shearing pressure adjustment
knob
Make the setting during commissioning as follows:
3.2.1 Before shearing
When the machine is switched o
1. Ensure that the tapered pins of the chicken feet engage exactly in the
2. -
3. Then screw the shearing pressure adjustment knob another 1/4 turn.
4. Put the shearing machine into operation. Loosen the shearing pressure
-
Translation of the original operating instructions / Shearing machine
12
WARNING!
If the shearing pressure adjustment knob is released too
much the upper blade can o and result in inuries.
Tighten the shearing pressure adjustment knob only slowly until
the noise level becomes dull and you feel resistance when tight-
ening the shearing pressure adjustment knob. Turn the shearing
pressure adjustment knob back 1/4 turn. The pressure should be
well adjusted.
and only then continue turning.
3.2.2 During shearing
NOTE!
The patented shearing system works with much less contact
must be taken that the shearing tension is not set too high. Adjust
the shearing tension very slightly from time to time during shear-
If shearing is started with the shearing pressure adjustment knob
-
-
-
scribed in 4.2.
3.3 Lubrication
Before and during shearing
For a good shearing result and to increase the service life of the machine
be well oiled. Drip oil onto the shearing blades and into the lubrication hole
-
cation. This oil is toxin class free and does not cause any irritation on skin or
Translation of the original operating instructions / Shearing machine 13
NOTE!
Lack of lubrication is the most common cause of failure for unsat-
isfactory shearing results.
reduced service life of the blades.
oiled during shearing so that they do not run dry.
3.4 ON/OFF switch
y
yPosition I: Machine switched on
NOTE!
Check the switch position before plugging in the cable.
3.5 Malfunctions
Overload protection switch (Fig. 5)
The overload circuit breaker protects the machine from impermissible me-
chanical and thermal stress. If the button of the overload protection switch
-
Reasons for the overload circuit breaker popping out are:
Remedy the defect with the power plug disconnected. The machine can be
restarted after a few minutes by pressing in the overload protection switch
button.
Translation of the original operating instructions / Shearing machine
14
4 Maintenance
NOTE!
Before commencing any maintenance work disconnect the elec-
trical power supply by pulling out the plug.
Do not handle the area round the shearing blades as long as the
machine is still connected to a power source. Whenever working
power supply.
4.1 Cleaning
Cleaning the shearing head and clipper blades
dry cloth and carefully clean the shearing head and shearing blades with a
dry brush. Then oil the parts to prevent rusting. Even the smallest rust spots
on the shearing blades impair shearing or make it completely impossible.
4.2 Mounting the shearing blades
-
correct surfaces are placed on top of each other. The blades are mounted
as follows:
X
facing upwards.
X Loosen the screws and remove the two old shearing blades.
X
shearing performance cannot be achieved even with newly sharpened
shearing blades.
X Place the new upper blade in the driving cones of the chicken feet
-
X
comb plate sideways by hand.
X Now turn the machine over so that the shearing pressure adjustment
knob is pointing upwards again.
X It is now important that you place the blades on top of each other so that
the ground surface of the comb blade protrudes approx. 1.5 - 2.0 mm
X
Translation of the original operating instructions / Shearing machine 15
X Check that the shearing blades are correctly mounted and that the driv-
them on the upper blade. Now tighten the shearing pressure adjustment
knob until the upper blade is pressed onto the comb plate and you feel
a slight resistance.
4.3 Regrinding the shearing blades
Only work with sharp shearing blades. Replace blunt or defective blades
without teeth. The correct resharpening of shearing blades is only to be
-
vice centre.
4.4 leaning the air lter (igure 12)
-
ular cleaning of the element with a dry brush is essential. Make sure that no
WARNING!
4.5 Changing the shearing head (Figure 13, option)
-
en the two screws on the shearing head. Remove one shearing head and
-
en the two screws.
4.6 Storing the shearing machine (Figure 14)
CAUTION!
Only store the shearing machine in dry rooms and in the case
not switch it on again. There is a danger of electric shock or short
circuit. Hand over the shearing machine to a service centre.
Get into the habit of always giving the shearing machine a good clean after
store the device in a dry and clean location out of the reach of children.
Translation of the original operating instructions / Shearing machine
16
5 Troubleshooting and repairs
This product has been developed and assembled using the best individu-
al components available. It is designed to give longevity and high perfor-
that they are genuine Heiniger parts. Failure to use genuine Heiniger spares
may reduce the performance of this precision engineered product and will
void any warranty claim.
5.1 Introduction
WARNING!
The following troubleshooting guide will aid in determining prob-
-
tact address”.
An authorised service agent is to be contacted in the event of
malfunctions that are not contained in this manual.
5.2 Troubleshooting
5.2.1 Sheep shearing head
Malfunction Cause Rectication
The upper blade does
not move across the full
bearing surface.
Retaining spring broken. Notify customer service
Eccentric shaft and/or ball
and/or swivelling fork worn
out
Bearings heavily worn
Top blade does not move Faulty gear Z30 black
Replace gear
Faulty reduction gear in
motor unit
Notify customer service
Eccentric shaft is broken
or bent
Ball is missing.
Shearing pressure adjust-
ment knob automatically
releases.
that the shearing pressure
adjustment knob can be easily
turned to tighten and clamped
to loosen
Threaded insert is loose. Seal threaded bush using
"Loctite" or a similar product
Translation of the original operating instructions / Shearing machine 17
Malfunction Cause Rectication
Not enough pressure can
be applied to the upper
blade.
Retaining spring broken. Notify customer service
Sliding sleeve is missing
Replace sliding sleeve
Sliding sleeve is worn
Replace sliding sleeve
Swivelling fork is worn at
the top
Notify customer service
Chicken feet are worn
Chicken feet fall out. Securing cams on the re-
taining spring are broken.
Notify customer service
Cuts poorly Comb plate or upper blade
is blunt
Notify customer service
Shearing tension too low Increase the pressure and
tighten the shearing pressure
Blade was not sharpened
properly
Notify customer service
Does not cut Comb plate is not mounted
properly
Move the upper blade back
to the comb plate by 1.5 mm
Notify customer service
Faulty gear or reduction
Replace gear
Notify customer service
Shearing head is worn out
See items 1-4
Shearing head gets very
hot
Shearing tension too high Reduce the shearing tension
and have the blades grounded
again if necessary
-
Oiling the ball
Greasing sliding sleeve
Bearings worn out Notify customer service
Translation of the original operating instructions / Shearing machine
18
5.2.2 Motor unit
Malfunction Cause Rectication
Motor is not running No power. Power supply and/or fuse
faulty.
Cable faulty. Notify customer service
Switch or motor defective
Overload protection switch
Overload protection
Remove blockage.
Rotor or stator faulty Notify customer service
Faulty overload protection
switch
Motor runs very slowly Carbons consumed Notify customer service
Rotor or stator faulty
Motor unit becomes hot.
state with brush or replace
Shearing tension too high Tighten the shearing pres-
sure adjustment knob less
reground or replaced
Notify customer service
Motor unit makes a very
strong whistling noise
Reduction gears and axles
Notify customer service
Motor vibrates Rotor runs out of round
Notify customer service
Bearings worn out
Translation of the original operating instructions / Shearing machine 19
6 Environmental protection and waste disposal
6.1 Introduction
The operator is responsible for the proper disposal of the shearing blades
and the shearing machine after they are no longer in working order. Please
observe the relevant regulations applicable in your country.
6.2 Material groups
Please hand this in to a service point or your local specialist electrical work-
shop when the machine is to be dismantled.
Material Contained in pos. X taken from Fig. 1a
Rubber 18 / 19
Polyamide 8 / 27 / 28
Iron/steel 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 11 / 12 / 21 / 22 / 24 /
25 / 26 / 28 / 29 / 30
Copper 11 / 12 / 17 / 19
Brass 13 / 15 / 17 / 27
Aluminium 23
other substances 9 / 10 / 13 / 14 / 15 / 17 / 30
7 Contact address
-
in your area.
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