Swissmex-Rapid 189325 Assembly instructions

Operating hints
Agricultural Knapsack Sprayer Model 189325
Dear Customer:
You have purchased one of the best knapsack sprayers on the market today. The Safety Hints from the label
on your sprayer are repeated here for your protection. We urge you to read and observe them.
FOR YOUR SAFETY AND COMFORT:
Before using, filling or cleaning any sprayer, read all parts of the operating hints.
Make sure to set up the sprayer exactly as described in printed operating hints, on reminder tags and/or
stickers.
Wear protective clothing, respirator, gloves, eye protection, etc., whenever using, filling or cleaning the
sprayer.
Periodically re-grease the lid gasket, lid vent and piston sleeve where applicable.
To ensure good performance keep lid vent free of obstruction. Keep connections well thightened.
Service and replace worn parts as required. Make sure the hose loops freely without kinking.
Read and follow all instructions of chemical suppliers.
Do not mix chemical formula inside the sprayer. Use separate container and fill the sprayer from there.
Else -as when applying liquid fertilizers- add these after the water.
Always sift formula through a strainer. If there is none under the lid, use a screened funnel.
Never fill the sprayer with hot liquids. Max. 30°C = 85°F.
This sprayer is made for agrichemicals in their recommended water or oil solutions. Do not use caustic,
corrosive or flammable solutions.
Before cleaning or servicing the sprayer allow all pressure to scape. Do not store or transport the sprayer
under pressure.
Unless spraying is to be resumed within hours, drain chemical formula (dispose of it in proper fashion) after
use and wash the sprayer -including hose, lance and shut-off valve-with plenty of fresh water.
Never store formula in a sprayer for more than a few hours.
Use the sprayer only for jobs for which it was designed. If in doubt, ask your dealer.
Do not leave any sprayer in reach of children or persons not qualified to use it in correct fashion.
When not in use -and especially for prolonged storage- keep your sprayer in a protected place away from
direct solar heat.
A S S E M B L Y
1. On opening the shipping box locate the following parts:
1 Plastic bag containing 3 "C"-shaped locking pins, 4 metal washers and 1 “R” lock pin
1 Nozzle assembly
1 Pump handle
1 Spray lance
1 Agitator
1 Pump connecting rod
2. Place the sprayer upright on a table or other raised surface.
3. Insert the top end of the pump con rod (larger side) into the eye on the pump while placing one washer on
each side of the eye. Then secure the C-shaped locking pin making sure it fits on the space exactly (they
groove).
4. Tilt the tank back, logo facing up.
5. With the handle pointing downward, insert the pump shaft into the opening in the tank base.
As the shaft is pushed forward insert the free end of the con rod through the hole of the handle. When the
shaft has gone as far as it can go through the second opening add the larger washer and secure with
locking pin. Do the same on the con rod end.
6. Attach nozzle assembly. Tighten securely by hand.
7. Attach spray lance to the shut-off valve.Tighten securely by hand, making sure all seals and gaskets are
snugly in place.
8. Attach agitator as required.
O P E R A T I O N
(see section For Your Comfort and Safety)
Bear in mind that rubber parts on modern sprayer-e.g. piston sleeves, O rings -resist virtually any
agrichemical. Yet improper use (formulas in greater-than-normal concentration, strong industrial solvents not
commonly known and/or used at the time of manufacture) may cause even the best materials to deform or
wear out prematurely. If this ever happens, call your supplier for support.
BN189325-1116E/EX Rev.02
Litho´d in Mexico
PADDED CARRYING
STRAP
FACTORY-INSTALLED UPGRADE OPTIONS
Part Part
Code Code
Description Description
SPARE PARTS LISTS
SHUT-OFF VALVE
WITH BARB HOSE
HI-VOLUME
NOZZLE
ADJUSTABLE BRASS
NOZZLE
TELESCOPIC SPRAY LANCE
Please note that marked "=" have standard ORANGE color. Unless
a parts order states otherwise they will be supplied in this standard
color.
For practical time-saving accessories, special nozzle tips etc.
please refer to spec sheet “OPTIONAL SWISSMEX-RAPID
ACCESSORIES”.
In the interest of continued technologic progress specifications are
subject to change without notice.
NOTE:
TANK
57
57a
57b
57c
57d
57G
58a
58b
58G
E803-092
E803-114
E803-083
E803-090
E803-087
E803-092-C
E219-134
E219-133
E219-610-C
56G E219-236-C Telescopic spray lance ass´y
59G
60
61
E501-230-C
E189-505
E189-105
Padded carrying strap ass´y
Yellow tank
Blue tank
Nozzle body
Gasket - N
O´ring
Nozzle nut (2pcs)
Nozzle cap
Nozzle body ass´y
Hi-volume nozzle gasket
Hi-volume nozzle cap
Hi-volume nozzle 11/16” thread
aluminum
62
62a
62b
62c
62d
62e
62f
62g
62h
62i
62G
62G1
62G2
E807-173
E807-075
E803-060
E807-074
E803-114
E803-068
E803-063
E803-065
E803-067
E803-164
E807-075-C
E803-072-C
E803-067-C
Valve body
Filter housing
O´ring
Filter insert
Gasket - N
Oring - V (2pcs)
Pin gasket - N
Metal suport
Plunger spring
Cap
Shut -off valve
ass´y
Valve lever ass´y
Plunger ass´y
59G
62G1
62
62d
62f
62a
62b
62b
62c
62e
62g
62h
62i
62G2
62G
58G
58a
58b
57a
57
57c 57d
57b
57G
56G
60
61
Calle Swissmex No. 500
Col. Las Ceibas,
47440 Lagos de Moreno
Jalisco, México
Fax [phone]
“ (474) 7424185
 (474) 7412200
“ (474) 7412201
www.swissmex.com
[email protected]

BASIC CONFIGURATION
M A I N T E N A N C E
(see section For Your Comfort and Safety)
When rinsing out sprayer, lance, hose, etc., be extra thorough when changing over from herbicides to other
types of formulas.
-On hot days a dry gasket may "freeze" the lid. Keep it greased.-
P U M P D I S A S S E M B L Y
1. Position sprayer upright on a flat surface. Pull the "C" pin from the upper end of the pump con rod. Watch
those washers and “C” lock pins .
2. Remove the agitator through the filler port.
3. Loosen the big pump nut atop the tank. Pull out pump.
4. Loosen plastic piston bolt. (Screw counter-clockwise by pressing its slot against the top edge of the pump
handle connector.)
5. To check the ball valve, remove piston bolt and make sure the seal is clean and in good shape.
6. Be careful to re-assemble the piston holder disk with its groove facing the piston.
BASIC CONFIGURATION
Part Part
Code Code
Description Description
Knapsack Sprayer 189325
1
1G
2
3
4
5
6
7
8
9
10
11
12
13
13G
14
15
16
18
18G
19
19G
20
21
22
23
24
25G
28
29
30
30G
31
31G
E300-019
E189-020-C
E189-021
E189-054
E080-022
E189-033
E080-003
E080-008
E080-201
E080-023
E189-027
E189-024
E189-025
E803-081
E803-081-C
E501-082
E501-010
E803-060
E803-073
E803-073-C
E803-166
E803-067-C
E803-068
E803-063
E803-065
E803-067
E803-164
E803-072-C
E803-114
E803-059
E803-085
E803-285-C
E803-262
E803-262-C
Pressure chamber
Pressure chamber ass´y
Piston disk
Piston - G8
Plastic check ball
Piston fitting
Pump holder nut
Felt ring
Bushing guide
O´ring
O´ring
Cylinder
Cylinder holder nut
Hose 3/8”
Hose with clamp
SX 9-18 clamp
Washer
O´ring
Valve body
Valve body ass´y
Plunger
Plunger ass ý
O´ring - V (2pcs)
Pin gasket - N
Metal support
Plunger spring
Cap
Valve lever ass´y
Gasket - N
Nut
Spray lance
Spray lance ass´y
Nozzle body
Nozzle body ass´y
O´ring
Nut
Nozzle cap
Tank (it includes integrated
washer screws)
Filler screen
Tank lid ass´y
Agitator
Breather check
Lid gasket
Tank base
Pump lever
Washer
“C” lock pin
Pump handle
Handle grip
Carrying strap
Carrying strap ass ´y
(2 pcs)
Strap hook
Shoulder pad
Strap buckle
“R” lock pin
Washer
Plastic nut
Screw with washer ass´y
Integrated washer screw
Pressure chamber
Pressure chamber ass´y
Washer ½"
Pump lever ass´y
32
33
34
35
36
37G
39
40
41
42
45G
46
47
48
49
50
51G
52
53
54
59
17
43
44G
55
56
56G
57
58G
E803-083
E219-211
E803-263
E189-005
E501-004
E501-001-C
E200-050
E501-020
E501-002
E189-007
E189-115-C
E326-037
E289-014
E189-116
E501-015
E501-034
E501-034-C
E189-036
E501-025
E501-035
E501-051
E080-048
E189-149
E080-047-C
E289-500
E081-019
E189-120-C
E501-037
E189-012-C
=
=
=
=
=
former version
former version
49
48
13
13G
25G
1
1G
2
3
4
6
7
8
9
10
11
12
5
39
13
13G
37G
41
40
36
35
53
54
51G
50
52
59
15
42
17
14
18
28 29
30
19
20
22
23
16
24
19G
21 30G
28 31
32 33
34 31G
18G
55
44G
43
46
47
45G
46
47
57
58G
57
56
56G