Swiwin SW Series User manual

SWIWIN Turbines
SW Brushless Series
Kero Start
Full Autostart with Auto-Restart
Operations Manual

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Table of Contents
Introduction.......................................................................................................................................5
Non- Disclaimer................................................................................................................................5
Safety First.......................................................................................................................5
Warning to Bystanders.....................................................................................................6
Fire extinguishers.............................................................................................................6
Failsafe ..........................................................................................................................................6
Ear Protection....................................................................................................................................6
Burns ..........................................................................................................................................6
Turbine Oil.......................................................................................................................7
SWIWIN Limited Lifetime Warranty ...............................................................................................7
Terms ..............................................................................................................................8
Exclusions........................................................................................................................8
Operation and Setup..........................................................................................................................9
Motor Setup ....................................................................................................................................12
Introduction................................................................................................................... 12
Radio Setup and Training –Learn RC............................................................................... 13
Servo Tester in Place of a Radio ...................................................................................... 14
Priming the Pump ...........................................................................................................................14
Startup Operation.......................................................................................................... 14
Ignition ........................................................................................................................................15
Preheat ........................................................................................................................................15
Fuelramp ........................................................................................................................................15
First time use...................................................................................................................................15
Shutdown Procedure...................................................................................................... 16
ECU ................................................................................................................................................16
ECU/Motor Electrical Connections.................................................................................. 17
GSU Screen Button Function........................................................................................... 17
Initial Screen.................................................................................................................. 17

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Large font Running Screen.............................................................................................. 18
Main menu –initial screen..............................................................................................................18
Start Up Screen (advanced functions).............................................................................................18
PumpVoltage...................................................................................................................................18
RPM StartUp Ramp........................................................................................................................19
PumpStartUp Ramp ........................................................................................................................19
Pump Auto ......................................................................................................................................19
GlowPlug ........................................................................................................................................19
GasValve and Fuel Valve ................................................................................................................19
Ignition RPM ..................................................................................................................................19
Preheat RPM...................................................................................................................................20
RPM Starter Off..............................................................................................................................20
Learn RC ........................................................................................................................................20
Cooling ........................................................................................................................................20
Running Display .............................................................................................................................21
RPMAcceleration Curve/Delay time..............................................................................................21
Test function menu..........................................................................................................................22
Data chart........................................................................................................................................23
ECU Parameters –Brushless starter ...............................................................................................24
Engine Diagrams.............................................................................................................................25
Specifications..................................................................................................................................27
Diagrams
Figure 1 Safe Distance......................................................................................................................6
Figure 2 Items Included in Motor Kit ...............................................................................................9
Figure 3 ECU Connections and Power Connection........................................................................10
Figure 4 Engine Connection and Pump ..........................................................................................11
Figure 5 ECU Connections.............................................................................................................11
Figure 6 Engine Cable.....................................................................................................................11
Figure 7 Super Trap Pump..............................................................................................................11
Figure 8 Throttle Line.....................................................................................................................11
Figure 9 Battery Power Cable.........................................................................................................11
Figure 10 Optional Remote Display ...............................................................................................11
Figure 11 GSU................................................................................................................................11

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Figure 12 Brushless Pump ..............................................................................................................12
Figure 13 Motor Setup....................................................................................................................12
Figure 14 Pump Tube Connection...................................................................................................13
Figure 15 ECU/GSU.......................................................................................................................16
Figure 16 SW45B ...........................................................................................................................25
Figure 17 SW60/80B ......................................................................................................................25
Figure 18 SW120/140B ..................................................................................................................26
Figure 19 SW90B ...........................................................................................................................26
SWIWIN USA
Written by CRX Turbines - Andy Fioretti
[e-mail]

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Introduction
This manual is intended to aid the user in setup and running practices associated with the
SWIWIN SW series micro turbines. This manual is not intended to take the place of a
primer on micro-turbines. It is assumed that the user has working knowledge and
experience with turbines and that each user is familiar with best practices before attempting
to run a turbine.
Non- Disclaimer
Turbines are inherently dangerous to run. Please read these instructions completely over
and over then read them over and over AGAIN. You must be entirely familiar with the
operation of this turbine before attempting to run this unit. It is strongly advised that if
this is a first time turbine that the user engage the help of a seasoned pilot or turbine
mechanic in order to help to familiarize the user with the operation and to minimize
potential risks involved. This entails risk to the engine and risk to yourself and any
bystanders.
SWIWIN USA will not take any responsibility for any damages or injury to the user or
bystanders. Our responsibility is explicitly limited to the motor and to the internal
workings and ancillary supplies offered with the turbine.
SWIWIN USA advises ALL users (novice or pro) to test their motors in a test stand before
mounting them in a plane. The reason for this is to familiarize yourself with SWIWIN
motor operation and to ensure reliable operation before mounting the engine in the plane.
If you have any questions, do not run the turbine. If you are unsure about how to
operate the unit, do not run the turbine.
Safety First
Users need to be versed in model jet turbine operation. Purchaser acknowledges the
risks and dangers involved . Turbines are potentially hazardous to operate and pose a risk
to the user and any bystanders.
 Risk of Explosion
 Risk of expelled turbine blades (rear)
 Risk of Burns
 Risk of long range effect of inhalation of smoke from turbine oil additives
 Risk of death or injury due to loss of control of a turbine or turbine propelled
model

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User accepts full responsibility for all risks including those to any bystanders. User
accepts responsibility and bares all risks associated with operation of SWIWIN turbine
engines.
Warning to Bystanders - User acknowledges the risk of
injury or burns to bystanders during start-up or while
operating a turbine. User agrees to take all steps
necessary to ensure that all persons are situated a safe
distance from the operations of the engine.
Please refer to figure 1. Always ensure, that all bystanders
maintain a safe distance from the engine. At least 10m (30ft)
clear of the area to the side and rear of the engine, Turbines
rarely catastrophically malfunction but in the rare event of an
issue, it is best to maintain a safe distance.
Fire extinguishers –It is absolutely crucial to have at least one
CO2 extinguisher and a Class ABC extinguisher on hand at all
times. CO2 is the only recommended application for a motor
fire. A dry chemical extinguisher will work to extinguish a fire
but the residue left behind from dry chemical extinguishers
does heavy damage to a running turbine. If a chemical
extinguisher is used to douse a running engine fire, the motor
will need to be completely dissembled and cleaned. The
warranty is void if dry chemical extinguisher is used to put a
turbine fire out.
Important Note: Please be sure to inspect all extinguishers each day that a turbine is being
used. There are countless recounts by pilots and assistants where they reached for a fire
extinguisher and it was not where it needed to be and even worse is an extinguisher that
was not operational.
Failsafe -
Failsafe. Please read carefully the notes on setting the failsafe on your radio to
ensure safe operation in event of interference or loss of signal.
Ear Protection –Turbines produce excessive Db levels of noise. Always use ear protection
when running the engine.
Burns - Exhaust gases are very hot (up to 1000°C) and can cause burns to skin or damage to
objects close to it –keep exhausts clear of anything which is affected by such heat.
Figure 1 Safe Distance

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Turbine Oil Toxicity - Turbine oil is poisonous. Keep it away from the mouth and eyes and from
contact with skin. Always store it in a marked container and out of reach to children.
Inhalation of Smoke from Turbine Exhaust –Turbine oil is a known carcinogenic. Prolonged
and repeated exposure to turbine exhaust (1when using turbine oil) can be a health
endangerment.
Ground Assistants - Use a qualified ground assistant during all Start-Up procedures .
Purchaser agrees to use an assistant who is familiar with the operations of a micro
turbine.
Keep assistants close and be sure that they understand their role before starting the engine.
One assistant should carry out the role of fireman. Ensure that they are aware of what to
do in event of emergency and where to position the extinguishers.
Turbine Oil –Turbine oil is required for operation of your turbine. Use of any
non-approved oil such as 2 cycle oil voids the warranty.
SWIWIN Limited Lifetime Warranty
SWIWIN warrants each turbine to be free from defects in materials and workmanship during
normal usage, according to the following terms and conditions.
1. The warranty is transferable to any subsequent user. There is a $50 admin fee which
will be collected when ownership of the motor is transferred. Please make sure that
each user registers the motor with SWIWIN at the time of transfer so that service can be
maintained on the motor.
2. Warranty period commences on the date of purchase.
3. First year warranty covers all parts except for batteries.
4. Lifetime warranty coverage applies after year one and covers the following items:
a. Combustion chamber
b. Shaft
c. Shaft tunnel
d. Diffuser
e. Injectors
f. NGV
g. Turbine wheel
5. Lifetime Warranty does not cover the following items:
a. Damage to Can
b. Crash Damage –under no circumstance
c. Starter motor
d. Glow Plug
1Turbine oil or Mobil DTE may be used for lubrication purposes.

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e. Any FOD damage including and not limited to:
i. Broken compressor blades
ii. Scored intake cover
f. Diffuser
g. Solenoid/valves
h. Pump
i. ECU
j. GSU
Terms
1. Within the initial 1 year warranty period, SWIWIN will repair or replace, at SWIWIN’s
discretion, any defective part(s), with new or factory rebuilt replacement items if such
repair or replacement is required and is due to a malfunction during normal usage.
2. SWIWIN will cover labor charges associated with any warranty repair.
3. SWIWIN warranty coverage is limited to replacement of parts and repair of the unit and
does not apply to any other losses or damages, consequential or inconsequential to the
failure.
4. Buyer is required to register the motor with SWIWIN at the time of purchase. Please
retain all receipts and paper work.
5. Buyer agrees to cover the cost of shipping the turbine to SWIWIN USA for repair.
Exclusions
6. Warranty and/or extended coverage does not apply under the following circumstances:
a. The turbine is used for commercial or institutional (school) use
b. The turbine has been stored improperly
c. The turbine was submerged in water
d. The turbine has been modified in any fashion
e. Any attempt to repair
f. Any dismantling of the turbine
g. Any crash regardless of cause
h. The turbine was not cooled properly
i. Improper electrical connections
j. Turbine serial number has been removed or altered.
k. Turbine is found to have been operated with 2 cycle oil
7. If a problem occurs during the warranty period, please contact our service department
and take the following steps:
a. Contact SWIWIN in order to coordinate shipping of the turbine to the service
center for evaluation and repair.
b. Send the turbine to our repair center. Please include all user information
including address and daytime phone number, email address, etc. Please also

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include a photo copy of the original sales receipt.
8. Owner agrees to cover charges for all parts and/or labor charges not covered by this
warranty.
9. In the event that a turbine is returned and it is later determined that the engine has
failed due to issues that are not covered under the warranty (see above conditions) the
owner will be provided with a repair estimate.
l. If the estimate is refused, the turbine will be returned to the user. Owner
agrees to cover all return shipping costs.
10. This document constitutes the entire warranty between SWIWIN and the owner and
supersedes all prior agreements and/or understandings.
Operation and Setup
Figure 2 Items Included in Motor Kit
Please refer to Figure 3 below for steps 1 and 2
1. Refer to Figure 3 below. Connect one end of the RJ45 black data cable (provided) to
the motor receptacle. Connect the other end of the black RJ45 cable to the ECU
connection labeled “Sensor Cable”
2. Connect the yellow power cable (Male) to the ECU port labeled “Power Cable”.

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Figure 3 ECU Connections and Power Connection
Refer to Figure 4 below for steps 3 and 4.
3. Connect one end of the servo cable (provided) between the ECU port labeled
“Throttle” and the other end to your receiver #3 input.
Please note “S” signal and “-“ on ECU polarity. The ECU and/or GSU will
not function properly if not connected properly.
4. Connect the battery cable to ECU port labeled “Battery”. The battery connector
can be deans or XT60 type.
5. Connect the pump (deans) to the pump cable and the other end to the ECU port
labeled “pump”.
6. Connect the GSU to the ECU port labeled GSU. Orange signal toward top of ECU.
Please observe correct polarity or the terminal will not operate properly.