tams elektronik 70-01045 User manual

tams elektronik
Manual
Adapter for PluX22- and
21MTC-Interface
Item no. 70-01045
tams elektron k
n n n
PluX22
NEM 658 | RCN-122
NEM 660
RCN-121

tams elektronik
Engl sh Adapter for PluX- and 21MTC-Interface
Table of contents
1. Gett ng started...........................................................................4
2. Safety nstruct ons......................................................................6
3. Safe and correct solder ng...........................................................8
4. Operat on overv ew...................................................................10
5. Techn cal spec f cat ons.............................................................11
6. Mount ng vers ons.....................................................................11
6.1. Mount ng vers ons for PluX decoders....................................11
6.2. Mount ng vers ons for MTC decoders...................................12
7. Assembl ng the k t.....................................................................13
7.1. Ass gnment for PluX adapters (NEM 658/RCN-122)...............13
7.2. Ass gnment for 21MTC adapters (NEM 660/RCN-121)...........15
7.3. Perform ng a v sual check....................................................17
8. Check l st for troubleshoot ng.....................................................17
9. Guarantee bond........................................................................19
10. EU declarat on of conform ty......................................................20
11. Declarat ons conform ng to the WEEE d rect ve...........................20
© 09/2016 Tams Elektron k GmbH
All r ghts reserved. No part of th s publ cat on may be reproduced or
transm tted n any form or by any means, electron c or mechan cal,
nclud ng photocopy ng, w thout pr or perm ss on n wr t ng from Tams
Elektron k GmbH.
Subject to techn cal mod f cat on.
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
1. Gett ng started
How to use this manual
Th s manual g ves step-by-step nstruct ons for safe and correct
assembly of the k t and f tt ng and connect ng of the ready-bu lt
module, and operat on. Before you start, we adv se you to read the
whole manual, part cularly the chapter on safety nstruct ons and the
checkl st for trouble shoot ng. You w ll then know where to take care
and how to prevent m stakes wh ch take a lot of effort to correct.
Keep th s manual safely so that you can solve problems n the future. If
you pass the k t or the ready-bu lt module on to another person, please
pass on the manual w th t.
Intended use
The adapter s des gned to be operated accord ng to the nstruct ons n
th s manual n d g tal model ra lroad veh cles. Any other use s
nappropr ate and nval dates any guarantees.
The adapter should not be assembled or mounted by ch ldren under the
age of 14.
Read ng, understand ng and follow ng the nstruct ons n th s manual
are mandatory for the user.
Checking the package contents
Please make sure that your package conta ns:
one adapter PCB
one 22-pole plug connector for use as MTC- nterface
th s manual
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tams elektronik
Engl sh Adapter for PluX- and 21MTC-Interface
Required materials
For assembl ng the k t you need:
an electron c solder ng ron (max. 30 Watt) or a regulated solder ng
ron w th a f ne t p and a solder ng ron stand
a t p-clean ng sponge
a heat-res stant mat
a small s de cutter and w re str pper
as necessary a pa r of tweezers and long nose pl ers
electron c t n solder, recommended d ameter: 0,5 mm
w re, recommended d ameters: 0,04 to 0,10 mm² (depend ng on the
load)
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
2. Safety nstruct ons
Mechanical hazards
Cut w res can have sharp ends and can cause ser ous njur es. Watch
out for sharp edges when you p ck up the PCB.
V s bly damaged parts can cause unpred ctable danger. Do not use
damaged parts: recycle and replace them w th new ones.
Electrical hazards
Touch ng powered, l ve components,
touch ng conduct ng components wh ch are l ve due to malfunct on,
short c rcu ts and connect ng the c rcu t to another voltage than
spec f ed,
mperm ss bly h gh hum d ty and condensat on bu ld up
can cause ser ous njury due to electr cal shock. Take the follow ng
precaut ons to prevent th s danger:
Never perform w r ng on a powered module.
Assembl ng and mount ng the k t should only be done n closed,
clean, dry rooms. Beware of hum d ty.
Only use low power for th s module as descr bed n th s manual and
only use cert f ed transformers.
Connect transformers and solder ng rons only n approved ma ns
sockets nstalled by an author sed electr c an.
Observe cable d ameter requ rements.
After condensat on bu ld up, allow a m n mum of 2 hours for
d spers on.
Use only or g nal spare parts f you have to repa r the k t or the
ready-bu lt module.
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tams elektronik
!
Engl sh Adapter for PluX- and 21MTC-Interface
Fire risk
Touch ng flammable mater al w th a hot solder ng ron can cause f re,
wh ch can result n njury or death through burns or suffocat on.
Connect your solder ng ron or solder ng stat on only when actually
needed. Always keep the solder ng ron away from nflammable
mater als. Use a su table solder ng ron stand. Never leave a hot
solder ng ron or stat on unattended.
Thermal danger
A hot solder ng ron or l qu d solder acc dentally touch ng your sk n can
cause sk n burns. As a precaut on:
use a heat-res stant mat dur ng solder ng,
always put the hot solder ng ron n the solder ng ron stand,
po nt the solder ng ron t p carefully when solder ng, and
remove l qu d solder w th a th ck wet rag or wet sponge from the
solder ng t p.
Dangerous en ironments
A work ng area that s too small or cramped s unsu table and can cause
acc dents, f res and njury. Prevent th s by work ng n a clean, dry room
w th enough freedom of movement.
Other dangers
Ch ldren can cause any of the acc dents ment oned above because they
are nattent ve and not respons ble enough. Ch ldren under the age of
14 should not be allowed to work w th th s k t or the ready-bu lt
module.
Caution:
L ttle ch ldren can swallow small components w th sharp edges, w th
fatal results! Do not allow components to reach small ch ldren.
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tams elektronik
!
Adapter for PluX- and 21MTC-Interface Engl sh
In schools, tra n ng centres, clubs and workshops, assembly must be
superv sed by qual f ed personnel.
In ndustr al nst tut ons, health and safety regulat ons apply ng to
electron c work must be adhered to.
3. Safe and correct solder ng
Caution:
Incorrect solder ng can cause dangers through f res and heat. Avo d
these dangers by read ng and follow ng the d rect ons g ven n the
chapter Safety instructions.
Use a small solder ng ron w th max. 30 Watt or a regulated
solder ng ron.
Only use electron c t n solder w th flux.
When solder ng electron c c rcu ts never use solder ng-water or
solder ng grease. They conta n ac ds that can corrode components
and copper tracks.
Insert the component connect ng p ns nto the PCB´s holes as far as
poss ble w thout force. The components should be close to the
PCB`s surface.
Observe correct polar ty or entat on of the parts before solder ng.
Solder qu ckly: hold ng the ron on the jo nts longer than necessary
can destroy components and can damage copper tracks or solder ng
eyes.
Apply the solder ng t p to the solder ng spot n such a way that the
part and the solder ng eye are heated at the same t me.
S multaneously add solder (not too much). As soon as the solder
becomes l qu d take t away. Hold the solder ng t p at the spot for a
few seconds so that the solder flows nto the jo nt, then remove the
solder ng ron.
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tams elektronik
Engl sh Adapter for PluX- and 21MTC-Interface
Do not move the component for about 5 seconds after solder ng.
To make a good solder ng jo nt you must use a clean and unox d sed
solder ng t p. Clean the solder ng t p w th a damp p ece of cloth, a
damp sponge or a p ece of s l con cloth.
Cut the w res after solder ng d rectly above the solder ng jo nt w th a
s de cutter.
After plac ng the parts, please double check for correct polar ty.
Check the PCB tracks for solder br dges and short c rcu ts created by
acc dent. Th s would cause faulty operat on or, n the worst case,
damage. You can remove excess solder by putt ng a clean solder ng
t p on the spot. The solder w ll become l qu d aga n and flow from
the solder ng spot to the solder ng t p.
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
4. Operat on overv ew
The adapter s used to upgrade veh cles w th a PluX or MTC nterface
nterface. There s a 22-pole socket soldered on to the adapter PCB
wh ch s used to nsert the plug connector of the decoder-s ded PluX
nterface. In order to connect the adapter to the the decoder-s ded MTC
nterface, the extra 22-pole plug connector has to be nserted nto the
adapter PCB.
Info PluX nterfaces MTC nterfaces
Standard NEM 658
(or RCN-122)
NEM 660
(or RCN-121)
Number of p ns 12, 16 or 22 22
Plug connector on the decoder n the veh cle
Socket n the veh cle on the decoder
PluX interfaces for different gauges
PluX- nterfaces have 12, 16 or 22 connector p ns and that way are
su table to be mounted n veh cles of d fferent gauges (or w th vary ng
space requ rements). The ass gnment of the d fferent vers ons allows to
nsert a plug connector w th 12 or 16 connector p ns nto a socket w th
a larger number of connect ons.
Index-pin
For both types of nterfaces the pos t on of an ndex-p n wh ch should
not be used has been def ned. By means of the ndex-p n you can
d st ngu sh the d rect on for nsert ng the plug connector nto the socket.
At the pos t on of the plug connector n quest on the p n should be
removed.
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tams elektronik
Engl sh Adapter for PluX- and 21MTC-Interface
5. Techn cal spec f cat ons
Max. current per connect ng p n 1.000 mA
Protected to IP 00
Amb ent temperature n use 0 ... +60 °C
Amb ent temperature n storage -10 ... +80 °C
Comparat ve hum d ty allowed max. 85 %
D mens ons of the PCB (approx.) 15 x 24 mm
We ght of the assembled board (approx.) 1.3 g
6. Mount ng vers ons
The (PluX- or MTC-) veh cle decoder can be nserted as well from the
top as from the bottom nto the adapter PCB. The ass gnment of the
PCB´s contacts depends on the d rect on of nsert ng the decoder.
6.1. Mount ng vers ons for PluX decoders
Vers on 1:
Insert ng d rect on from top
Vers on 2:
Insert ng d rect on from bottom
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
6.2. Mount ng vers ons for MTC decoders
Vers on 1 a:
Insert ng d rect on from top
+
socket term nal str p of the
decoder on top
Vers on 1 b:
Insert ng d rect on from bottom
+
socket term nal str p of the
decoder on top
Vers on 2 a:
Insert ng d rect on from top
+
socket term nal str p of the
decoder at the bottom
Vers on 2 b:
Insert ng d rect on from bottom
+
socket term nal str p of the
decoder at the bottom
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tams elektronik
!
Engl sh Adapter for PluX- and 21MTC-Interface
7. Assembl ng the k t
Solder the connect ng cables on the top s de of the adapter PCB.
Observe the d fferent ass gnments for PluX and MTC nterfaces and the
d fferent mount ng vers ons.
It s recommended to use cables of d fferent colours accord ng to NEM
658 or NEM 660 n order to avo d m stakes when connect ng the
adapter PCB.
Caution:
Confus ng the connect ons can cause damages at the deocder and/or
at the veh cle. For that reason you should be very attent ve when
ass gn ng the connect ons.
7.1. Ass gnment for PluX adapters (NEM 658/RCN-122)
PluX adapter
Mount ng vers on 1
nsert ng d rect on from top
Mount ng vers on 2
nsert ng d rect on from bottom
F gure: Top s de of the adapter PCB
Ass gnment for use accord ng to PluX (NEM 658 / RCN-122)
11 = Index-P n
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
Pin Name Description Plux adapter Cable colour
1 GPIO/C un versal nput/output
2 AUX3 output 3
3 GPIO/B un versal nput/output, tra n-bus pulse
4 GPIO/A un versal nput/output, tra n-bus data
5 GND decoder ground, p ck-off after rect f er
6 V+ Cap. decoder plus, p ck-off after rect f er,
connect on storage capac tor
blue
7 F0f l ght ng forward d rect on wh te
8 Motor 1 motor connect on 1 (+) / forwards orange
9 V+ decoder plus, p ck-off after rect f er blue
10 Motor 2 motor connect on 2 (-) / backwards grey
11 Index not n use, cod ng
12 Ra ls 1 current collector r ght n forward
d rect on of mot on
red
13 F0r l ght ng backward d rect on yellow
14 Ra ls 2 current collector left n forward
d rect on of mot on
black
15 LS/A loudspeaker connect on A
16 AUX1 output 1 green
17 LS/B loudspeaker connect on B
18 AUX2 output 2 v olet
19 AUX4 output 4
20 AUX5 output 5
21 AUX6 output 6
22 AUX7 output 7
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tams elektronik
Engl sh Adapter for PluX- and 21MTC-Interface
7.2. Ass gnment for 21MTC adapters (NEM 660/RCN-121)
In order to avo d damage due to a connect on of the decoder w th
reversed polar ty, you sould remove the ndex p n (p n 11) at the 22-
pole plug connector. You can w thdraw the p n w th small pl ers.
MTC adapter
Mount ng vers on 1 (a and b)
Socket term nal str p of the
decoder on top
Mount ng vers on 2 (a and b)
Socket term nal str p of the
decoder at the bottom
F gure: Top s de of the adapter PCB
Ass gnment for use accord ng to 21MTC (NEM 660 / RCN-121)
11 = Index-P n
Pin Name Description MTC adapter Cable colour
1 Input1 sensor nput 1
2 Input2 sensor nput 2
3 AUX6 output 6
4 AUX4 output 4
5 ZBCLK pulse generator tra n bus
6 ZBDTA data tra n bus (TxD, RxD)
7 F0r l ght ng forward d rect on yellow
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
Pin Name Description MTC adapter Cable colour
8 F0f l ght ng backward d rect on wh te
9 LS/A loudspeaker connect on A brown
10 LS/B loudspeaker connect on B brown
11 Index not n use, cod ng
12 Vcc nternal decoder voltage 1,8 – 5,7 volts
13 AUX3 output 3
14 AUX2 output 2 v olet
15 AUX1 output 1 green
16 V+ decoder plus, p ck-off after rect f er,
connect on storage capac tor
blue
17 AUX5 output 5
18 Motor2 motor connect on 2 m nus / backwards grey
19 Motor1 motor connect on 1 plus / forwards orange
20 GND decoder ground, p ck-off after rect f er
21 ra ls left ra ls left n forward d rect on of mot on black
22 ra ls
r ght
ra ls r ght n forward d rect on of
mot on
red
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tams elektronik
!
!
Engl sh Adapter for PluX- and 21MTC-Interface
7.3. Perform ng a v sual check
After hav ng soldered the cables you should perform a v sual check and
remedy defects.
Check f solder ng jo nts closely adjo n ng are connected to each
other by acc dent. R sk of short c rcu t!
Check f you have ass gned the connect ng cables on the adapter
PCB properly to the connect ons of the decoder.
Caution:
Confus ng the connect ons can cause damages at the deocder and/or
at the veh cle. For that reason you should be very attent ve when
ass gn ng the connect ons.
8. Check l st for troubleshoot ng
Parts are gett ng too hot and/or start to smoke.
Disconnect the system from the mains immediately!
Poss ble cause: The connect ng cables on the PCB are badly ass gned
to the connect ons of the decoder or the veh cle. à Perform a v sual
check ( à chapter 7) and remedy defects. Damage on the decoder
or the veh cle cannot be excluded.
Poss ble cause: The plug connector or the socket have been nserted
the wrong way. à Check the connect ons and remove the ndex p n
to avo d m stakes l ke these.
You cannot sw tch funct on outputs of the decoder.
Poss ble cause: The connect ng cables have not been soldered
properly. à Check the solder ng jo nts.
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
Poss ble cause: The cables on the PCB have not been ass gned
properly to the decoder / the connect ons n the veh cle. à Check
the connect ons.
Poss ble cause: The plug connector or the socket have been nserted
the wrong way. à Check the connect ons and remove the ndex p n
to avo d m stakes l ke these.
Hotline: If problems w th your module occur, our hotl ne s pleased to
help you (ma l address on the last page).
Repairs: You can send n a defect ve module for repa r (address on the
last page). In case of guarantee the repa r s free of charge for you.
W th damages not covered by guarantee, the max mum fee for the
repa r s the d fference between the pr ce for the ready-bu lt module
and the k t accord ng to our val d pr ce l st. We reserve the r ght to
reject the repa r ng of a module when the repa r s mposs ble for
techn cal or econom c reasons.
Please do not send n modules for repa r charged to us. In case of
warranty we w ll re mburse the forward ng expenses up to the flat rate
we charge accord ng to our val d pr ce l st for the del very of the
product. W th repa rs not covered by guarantee you have to bear the
expenses for send ng back and forth.
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tams elektronik
Engl sh Adapter for PluX- and 21MTC-Interface
9. Guarantee bond
For th s product we ssue voluntar ly a guarantee of 2 years from the
date of purchase by the f rst customer, but n max mum 3 years after
the end of ser es product on. The f rst customer s the consumer f rst
purchas ng the product from us, a dealer or another natural or jur st c
person resell ng or mount ng the product on the bas s of self-
employment. The guarantee ex sts supplementary to the legal warranty
of merchantab l ty due to the consumer by the seller.
The warranty ncludes the free correct on of faults wh ch can be proved
to be due to mater al fa lure or factory flaw. W th k ts we guarantee
the completeness and qual ty of the components as well as the funct on
of the parts accord ng to the parameters n not mounted state. We
guarantee the adherence to the techn cal spec f cat ons when the k t
has been assembled and the ready-bu lt c rcu t connected accord ng to
the manual and when start and mode of operat on follow the
nstruct ons.
We reta n the r ght to repa r, make mprovements, to del ver spares or
to return the purchase pr ce. Other cla ms are excluded. Cla ms for
secondary damages or product l ab l ty cons st only accord ng to legal
requ rements.
Cond t on for th s guarantee to be val d, s the adherence to the
manual. In add t on, the guarantee cla m s excluded n the follow ng
cases:
f arb trary changes n the c rcu t are made,
f repa r attempts have fa led w th a ready-bu lt module or dev ce,
f damaged by other persons,
f damaged by faulty operat on or by careless use or abuse.
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tams elektronik
Adapter for PluX- and 21MTC-Interface Engl sh
10. EU declarat on of conform ty
Th s product conforms w th the EC-d rect ves ment oned below
and s therefore CE cert f ed.
2004/108/EG on electromagnet c. Underly ng standards: EN 55014-1
and EN 61000-6-3. To guarantee the electromagnet c tolerance n
operat on you must take the follow ng precaut ons:
Connect the transformer only to an approved ma ns socket nstalled
by an author sed electr c an.
Make no changes to the or g nal parts and accurately follow the
nstruct ons, connect on d agrams and PCB layout ncluded w th th s
manual.
Use only or g nal spare parts for repa rs.
2011/65/EG on the restr ct on of the use of certa n hazardous
substances n electr cal and electron c equ pment (ROHS). Underly ng
standard: EN 50581.
11. Declarat ons conform ng to the WEEE d rect ve
Th s product conforms w th the EC-d rect ve 2012/19/EG on
waste electr cal and electron c equ pment (WEEE).
Don´t d spose of th s product n the house refuse, br ng t to the next
recycl ng bay.
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tams elektronik
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Informat on and t ps:
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http://www.tams-onl ne.de n
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Warranty and serv ce:
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n
Tams Elektron k GmbH n
Fuhrberger Straße 4
DE-30625 Hannover
fon: +49 (0)511 / 55 60 60
fax: +49 (0)511 / 55 61 61
e-ma l: modellbahn@tams-onl ne.de
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