Tank Gy6 User manual

WWW.TANK-SPORTS.COM

Thisservicemanualcoversthe50CCand150CCGY6Engineusedinnearlyall

TANKSportsInc.Scooters.Someimagesmaydifferslightlyfromthemodelyou

areworkingonbutyouwillthismanualextremelyusefulforallmodels.

50CC -150CC

GY6

Engine ServiceManual

TANKS SPORTS INC

10925SchmidtRd

ElMonte,CA91733

1-626-350-4039Info

1-626-442-8706FAX

TANK SPORTS INC .

10925 Schmidt Rd, El Monte, CA 91733 TEL:(626) 350 –4039 FAX:(626) 442-8706

The information contained in this service manual is based on the GY6 50CC –150CC CVT

Engine used in nearly all of TANK’s scooter line up. Your actual model may very somewhat from

the information pictured in the service manual. Please read the manual that came with the model

scooter you are attempting to repair for any specifications that may differ from this service manual.

This manual is covers a wide range of service issues and has many tips that you will find useful no

matter which model you are attempting to repair or rebuild.

Service should be completed by a qualified authorized technician. Failure to do so will result in the

loss of your warranty if still covered.

Some sections of this manual refer to regular maintenance that the end user can perform. Again

please check with the manual that came with your scooter for specific fluid levels and other

information which may be unique to your model.

The wiring and electrical diagrams and other info will also very from your specific model.

NO IMPLIED WARRANTIES OR AGREEMENTS:

THERE ARE NO AGREEMENTS OR WARRANTIES, EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OTHER THAN THOSE STATED IN OUR

WARRANTY. TANK SHALL NOT BE RESPONSIBLE FOR THE PAYMENT OF DAMAGES, OTHER THAN THE

SUMS SPECIFIED IN OUR LIMITED WARRANTY, FOR INCIDENTAL OR CONSEQUENTIAL LOSS OR DAMAGE

ARISING FROM INJURY, LOSS OF USE, LOSS OF TIME, RENTAL VEHICLES, PROFITS, OR INCOME TO THE

CUSTOMER AS A RESULT OF A FAILURE OF ANY COMPONENT OR PART.

For more information on our products and services please visit our web site.

www.tank-sports.com

Best Regards

TANK SPORTS SUPPORT TEAM

Dealer - Consumer Motor Vehicle Delivery Preparation and Inspection Form.

This form is to be completed by you or your dealer before you take procession of your TANK product.

Please enter the 17 Digit VIN# of the TANK Product in the fields below.

3 C G

Engine #:

Model #: Color: DOP: ___/___/20___

Motorcycle Dirt Bike Scooter ATV Go Kart Utility Vehicle PWC Snowmobile Other:

Please fill out this form and mail to us for warranty verification.

Name:

Address:

City: State: ZIP:

Phone: (____) - Email:

Instructions for the dealer: Please use this form to inspect all TANK products before the customer takes delivery.

This form is used in conjunction with the warranty registration card (above) to track potential quality control or safety related problems. This form is NOT used to gather customer

information for any other purpose. Also your state law and federal law (49CFR part 573) may require this form as well. Failure to fill out this form may result in loss of warranty for

your customer. This form is to be filled out along with the customers warranty card mailed back to TANK within 5 business days after delivery to your customer.

Dealer: Check the OK box if item is in good working order. DI = Dealer’s Initials | CI = Customer’s Initials 工厂标注 Factory Intials.

Use N/A on items not applicable to the model being inspected.

Dealer is required to replace shipping fluids with new fluids based on climate and other factors. Failure to replace the fluids with US branded fluids may result in loss of warranty!

Inspection 工厂标注 DI CI Inspection 工厂标注 DI CI Inspection 工厂标注 DI CI

Engine O/A: Lights: Tires:

Starting: Tail Light: PSI Front L/R:

Idle: Brake Light: PSI Rear L/R

Throttle Up: Left Dir F/R Body Panels:

Throttle DN: Right Dir F/R: Optional Equipment:

Shut Off: Hazzard: Coolant:

Transmission: Head Light H/L: Gear Oil:

Shifting: Instruments: Transmission Oil:

Reverse: Speedometer: Differential Oil:

Brakes: Tachometer: Documentation:

Front Free Spin: Odometer: Manual:

Rear Free Spin: Indicators: Parts Manual:

Front Brake: Horn: Safety Manual:

Rear Brake: Oil and others: Copy of Warranty:

Dealers are advised to direct customers to resources in regards to laws, safety courses and other information that the customers should be aware of before taking delivery of the vehicle.

DEALER TEST DRIVE REPORT: Dealer is required to test drive your vehicle before you take

delivery to verify the items listed above are functioning properly.

You may enter any additional notes on the back of this form.

Complete the above form and mail it to us along with a copy of your receipt.

For complete information on our warranty and tech support please visit our web site or

contact your local dealer. www.tank-sports.com

IMPORTANT NOTE TO DEALERS AND CONSUMERS:

During assembly you must drain all shipping fluids and replace them with a quality US

branded fluids. This includes engine oil, gear oil and coolant.

Screws, nuts and bolts should be checked before each ride. It is advisable to use a product

such as “Loctite” on screws that tend to back out.

If you are a dealer, you must contact your sales rep for instructions on obtaining warranty

items. If you are a consumer, you must contact the dealer where you purchased your item.

All tech support inquires are handled through our web site.

Telephone tech support is offered to dealers only.

质量管理检验形式

检查员签名 ________________________________________________________________

日期月 _______ 日的 ______ 年_______

Mail To: TANK SPORTS INC.

Att: Warranty Dept

10925 Schmidt Rd.

El Monte, CA 91733

DO NOT FORGET TO INCLUDE

DATED COPY OF YOUR

SALES RECEIPT!