Tatu Marchesan DCCO 2500 User manual

INSTRUCTIONS MANUAL
DCCO 2500 - DCCO 5500
DCCO 7500 - DCCO 10500
Cardan shaft
model
Hydraulic
motor model

Dealer:
Owner:
Firm / Farm:
City: State:
No. of the Certificate of Guarantee:
Serial / No.:
Date: Invoice No.:
Product:
Notes:
IDENTIFICATION

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 1
DCCO 2500, 5500, 7500 and 10500
Introduction
The lime and organic compound spreader model DCCO performs
the uniform distribution of lime, organic compound and plaster with
a higher income, greater product economy and extremely simple
operation.
DCCO 2500, DCCO 5500, DCCO 7500 and DCCO 10500 models
have cardan shafts and a hydraulic motor to activate the conveyor,
belt and rotating discs.
The tandem wheelset type (DCCO 5500, 7500 and 10500) has
four tires that precisely follow the soil topography.
The conveyor is made of carbon steel and has tighteners to
adjust the tension.
The opening of the dosing gate have a graduated scale and an
easy adjustment to distribute several quantities.
The fins are adjustable on the discs and can perform an adequate
distribution of several products.
It allows the application of different amounts (high or low
amounts), always respecting the agronomical recommendation.
This instructions manual contains the necessary information for
the best performance of the spreader. The operator must carefully
read the entire manual before working with the equipment. Also,
read and understand the safety recommendations.
For any further clarification or in the event of technical problems
that may arise during the service, consult your dealer and the
Technical Support department of the factory. They can ensure the
fully functioning of your TATU spreader.

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
2DCCO 2500, 5500, 7500 and 10500
Table of contents
1. To the owner 3
2. To the operator 4 to 10
3. Technical specifications 11 & 12
4. DCCO components (cardan shaft) 13 to 16
5. DCCO components (hydraulic motor) 17 to 20
6. Working preparation 21 to 25
Hitching to the tractor 21
DCCO leveling 22
Coupling the cardan to the PTO 22
Reducing the cardan length 23
Proper cardan assembly / Deflector use 24
Tractor speed 24
PTO rotation 25
Final inspection 25
7. Adjustments and operations 26 to 38
Speed of the rotating discs / Conveyor speed (cardan shaft) 26
Speed of the hydraulic rotating discs / Conveyor speed (hydraulic) 27
Sprockets change 26 & 27
Position of fins at the discs 28
Distance between distribution bands / Flow divider adjustment 29
Gate opening 30
Application tables 31
Dry lime distribution table 32
Calculation for different distributions 33
Conveyor tension adjustment 34
Belt tension adjustment 35
Changing the belt of the rotating discs (C-148) 36
Operations - Important points 37
Adjustments and quick inspections 38
8. Optional 39 & 40
Driver / Tires 39
Damper 40
9. Maintenance 41 to 44
Lubrication 41
Lubricate every 24 hours of service 41 & 42
Periodic maintenance 43 & 44
DCCO storage 44
10. Important 45
11. Notes 46

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 3
DCCO 2500, 5500, 7500 and 10500
General information
Important
To the owner
Right and left hand side indication are made observing the equipment from the rear.
To order any parts or request technical assistance services, it is required to
provide the data contained on the nameplate, which is located on the equipment frame.
The acquisition of any TATU product assures to the original purchaser the following
rights:
• Warranty certificate;
• Instructions manual;
• Technical assistance by the dealer on equipment delivery.
However, the owner must check the condition of the equipment on delivery, as well
as knowing the warranty terms.
Special attention should be given to the safety recommendations, operation precautions
and maintenance of the equipment.
The instructions in this manual indicates how to get the best performance and allow
the operator to get maximum income, increasing the equipment lifetime.
This manual should be read by operators and maintenance staff.
• Only people who own a full knowledge of the tractor and equipment
must operate them;
• Marchesan is not responsible for any damage caused by accident on
transporting, incorrect utilization or inadequate storage, either by
negligence and/or lack of experience from any person;
• Marchesan is not responsible for any damage caused by unpredictable
situations or the incorrect use of the equipment.
The warranty shall not be applied to any equipment or any part thereof which
has been altered elsewhere than at the place of manufacture or which the
original purchaser thereof at retail has used or allowed to be used parts,
not made or supplied by Marchesan S/A.
NOTE

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
4DCCO 2500, 5500, 7500 and 10500
To the operator
Dear user!
Respect the ecology. Do not throw trash away. This gesture
of goodwill helps to protect our environment.
Products such as oil, fuel, filters, batteries and others are
spilled to the soil and can penetrate to the underground layers,
compromising nature. Ecological and conscious disposal of them
should be done.
Working safely
• Security aspects must be carefully observed to avoid accidents.
• This symbol is a warning used to prevent accidents.
• The instructions under this symbol refers to the safety of the
operator or third parties, therefore it should be carefully read
and observed.
Be careful with the environment
The DCCO lime and fertilizer spreader is simple to operate,
requiring however the basic and essential cautions to its handling.
Always keep in mind that safety requires constant attention,
observation and prudence during spreading, transportation,
maintenance and storage.
Read and understand the information before making any
adjustment or maintenance.
Have extreme caution when operating with the power take-off
(PTO). Do not get closer during operation.

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 5
DCCO 2500, 5500, 7500 and 10500
To the operator
Never use your bare hands to check hydraulic leaks, the high
pressure can cause several injuries.
Never attempt to change the adjustments, clean or lubricate the
equipment when the same is switched on or in movement.
Be careful while driving on slopes. Risk of overturn.
Prevent that chemical products (i.e.: fertilizers, treated seeds) make
any contact with your skin or clothes.
Keep access and work places clean and free from oil and grease.
Risk of accidents.
Never transport the equipment on highways or paved roads during
the night. Avoid that the tractor wheels touch the drawbar in sharp turns.
The presence of any other people on the tractor or equipment is
stricly forbidden.
Have extreme caution when driving under electrical power lines.
Any contact may result in severe shocks, injuries or death.
For your protection and safety, always wear adequate clothes and
footwear while operating the equipment.
Always use the safety locks to transport the equipment.

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
6DCCO 2500, 5500, 7500 and 10500
To the operator
• Only trained and qualified personnel is allowed to operate the equipment.
• While working or during transportation, only the presence of the operator is
allowed on the tractor.
• Do not allow children to play near or over the equipment while it is operating,
during transportation or storage.
• Have full knowledge of the soil before starting to work. Provide the delineation
of obstacles or hazardous locations. Use the speed which is suitable to the
conditions of the ground or pathways to be covered.
• Use personal protective equipment (PPE).
• Wear appropriate clothes and footwear. Avoid clothes that are either loose or
hanging from the body, which may become entangled in moving parts.
• Never operate the equipment without its proper protective devices.
•Be careful while hitching the equipment to the tractor.
• Never attempt to change the adjustments, clean or lubricate the equipment while
it is moving.
• In case of emergency, know how to stop the tractor and spreader quickly.
• Always shut down the engine, remove the key and use the handbrake before
leaving the tractor seat.
•Only pull the equipment using tractors with appropriate power.
• Carefully check the transport width on narrow locations.
• Whenever you unhitch the equipment, either in the field or shed, do it on a flat
and firm surface and use the parking stands. Make sure the equipment is properly
supported.
• Please check the general safety instructions on the back cover of this manual.

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 7
DCCO 2500, 5500, 7500 and 10500
To the operator
Marchesan does not advise the equipment traffic on highways, because this practice
involves serious security risks in addition to being prohibited by the current existing
traffic law. The transportation for long distances should be done on truck, trailer
or others by following these safety guidelines:
• Use adequate ramps to load or unload the equipment. Do not make the loading
on ditch banks, it can cause a serious accident.
• When lifting with a hoist, use the appropriate points to lift.
•Use parking stands to support the equipment appropriately.
• Fasten the moving parts that may get loose and cause accidents.
• Underpin the equipment wheels appropriately.
• Use chock blocks and safety chains to secure the equipment to the truck or trailer
during the transport.
• After 8 to 10 km transporting, please inspect the load condition. Repeat this
procedure every 80 to 100 km. Give more attention when transporting the equipment
on rough roads, slopes and other adverse conditions.
• Always be careful with the load height, especially when passing under electrical
power lines, bridges and others.
•Check all laws and regulations regarding the height limits and load width while
transporting the equipment on truck or trailer. If necessary use banners, lights and
other devices in order to give adequate warning to other drivers.
Truck or trailer transportation

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
8DCCO 2500, 5500, 7500 and 10500
To the operator
The safety stickers warn about the equipment points that require more attention and
they should be kept in good repair. If these stickers become damaged or illegible, replace
them. Marchesan provide stickers, upon request and indication of the respective serial
number.
Safety stickers
ATENÇÃO
ATTENTION
ATENCIÓN
05.03.03.1428
Leia o manual antes de iniciar o
uso do equipamento.
Read the manual before attempting
to work with the equipment.
Lea el manual antes de iniciar el
uso del equipo.
P E R I G O
D A N G E R
P E L I G R O
05.03.03.1859
Não se aproxime quando o
equipamento estiver em
funcionamento.
No se aproxime cuando
el equipo este en
funcionamiento.
Never com e c lose r t o the
equ ipme n t w h en i t i s i n
operation.
DISCOS ROTATIVOS
DISCOS ROTATIVOS
R O T A T I N G D I S C S
A T E N Ç Ã O
A T T E N T I O N
A T E N C I Ó N
5 4 0 R P M
05.03.03.2949
E s t e e q u i p a m e n t o é f a b r i c a d o p a r a
o p e r a r a 5 4 0 R P M n a T D P. To d a s a s
c a p a s d e p r o t e ç ã o d o s c a r d a n s
d e v e m s e r m a n t i d a s n o l o c a l .
This equiment is designed to operate at
540 RPM maximum tractor PTO speed.
All drive line shields must be kept in
place.
Este e quipo es fabric ado para operar
a 540 RPM en la T DP. Todas las capas
de protección de los cardanes d eben
ser mantenidas en el local.

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 9
DCCO 2500, 5500, 7500 and 10500
To the operator
LUBRIFICAR E REAPERTAR DIARIAMENTE
LUBRICAR Y REAPRETAR DIARIAMENTE
L U B R I C A T E A N D T I G H T E N D A I LY
05.03.03.1827
ATENÇÃO / ATTENTION / ATENCIÓN
CHECK THE DRIVE SHAFT LENGTH BEFORE USING THE
EQUIPMENT WHENEVER ANOTHER TRACTOR IS CHOOSEN.AND
05.03.03.1809
5 cm
5 cm
VERIFIQUE O COMPRIMENTO DO EIXO CARDAN ANTES DE INICIAR
O USO DO EQUIPAMENTO E TODA VEZ QUE TROCAR O TRATOR.
• Separe o macho da fêmea, e acople a TDP.
• Posicione o trator esterçado até que o pneu toque o cabeçalho.
• Verifique se existe uma folga mínima de 5 centímetros em cada extremidade.
Se necessário, corte partes iguais do macho e da fêmea, bem como das proteções.
• Dê acabamento nas partes cortadas. Limpe e lubrifique o macho.
VERIFIQUE LA LONGITUD DEL EJE CARDAN ANTES DE EMPEZAR
EL USO DEL EQUIPO Y SIEMPRE QUE UTILIZAR OTRO TRACTOR.
• Separe el macho de la hembra y acóplelo a la toma de potencia.
• Posicione el tractor hasta que el neumático toque la lanza.
• Verifique que haya un juego mínimo de 5 cm en cada extremidade. Se necesario,
cortar partes iguales del macho e de la hembra así como de las capas protectoras.
• Dar el acabo en las partes cortadas. Limpie y lubrique el macho.
• Separate the male and female, couple it to PTO.
• Position the tractor in an angle up to the tire touches the drawbar.
• Check the existence of a minimum free space of 5 cm at the ends. If necessary
cut similar parts from the male and female, as well as from the protections.
• Make finish working in the cut parts. Clean and lubricate the male bar.
05.03.03.2425
Risco de acidente por TOMBAMENTO.
Nunca desacoplar o equipamento com
produto na caçamba.
Riesgo de accidente por VOLTEO.
Nunca desacoplar el equipo con
producto en la tolva.
Risk of accident from tipping over.
Never disconnect the equipment
when the bin is loaded.
ATENÇÃO
ATTENTION
A T E N C I Ó N

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
10 DCCO 2500, 5500, 7500 and 10500
To the operator
Item Serial number Description Quantity
A /A1 05.03.06.0819 DCCO 2500 sticker set 01 set
A /A1 05.03.06.0820 DCCO 5500 sticker set 01 set
A /A1 05.03.06.0821 DCCO 7500 sticker set 01 set
A /A1 05.03.03.4371/4372/4373 DCCO 10500 sticker 02 stickers (each)
B 05.03.03.1428 Read the manual sticker 01 sticker
C 05.03.03.1859 Danger sticker 02 stickers
D 05.03.03.1809 Lime spreader sticker 01 sticker
E 05.03.03.2425 Risk of accident sticker 01 sticker
F 05.03.03.1827 Lubricate and tighten daily sticker 01 sticker
G 05.03.03.2949 540 RPM sticker 01 sticker
Stickers location on the spreader
A
E
G
D
B
F
A
CC
A1
A1

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 11
DCCO 2500, 5500, 7500 and 10500
Technical specifications
DCCO 2500
Type: ................................................................................................................Spreader
Model: ......................................................................................................... DCCO 2500
Load capacity: ......................................................................................................1,4 m³
Lime distribution: .................................................................................up to 7.200 kh/ha
Distribution width - Organic compound:........................................................... 10 meters
Distribution width - Dry lime: ............................................................................. 7 meters
Wheelset: .............................................................................................................. Fixed
Tires (02):...........................................................................................7,50 x 16 (60 PSI)
PTO rotation speed:........................................................................................... 540 rpm
Gauge width (mm): ................................................................................................. 1510
Total length (mm):................................................................................................... 3600
Total width (mm): .................................................................................................... 1750
Total height (mm):................................................................................................... 1650
Power (cv) on tractor engine: ...............................................................................60 - 65
Weight (kg):.............................................................................................................. 938
DCCO 5500
Type: ................................................................................................................Spreader
Model: ......................................................................................................... DCCO 5500
Load capacity: ......................................................................................................2,3 m³
Lime distribution: .................................................................................up to 7.200 kh/ha
Distribution width - Organic compound:........................................................... 10 meters
Distribution width - Dry lime: ............................................................................. 7 meters
Wheelset: .........................................................................................Rocker arm/tandem
Tires (04):...........................................................................................7,50 x 16 (60 PSI)
PTO rotation speed:........................................................................................... 540 rpm
Gauge width (mm): ................................................................................................. 1620
Total length (mm):................................................................................................... 4120
Total width (mm): .................................................................................................... 1860
Total height (mm):................................................................................................... 1750
Power (cv) on tractor engine: ...............................................................................70 - 85
Weight (kg):............................................................................................................ 1258

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
12 DCCO 2500, 5500, 7500 and 10500
Technical specifications
DCCO 7500
Type: ................................................................................................................Spreader
Model: ......................................................................................................... DCCO 7500
Load capacity: .................................................................................................... 3,75 m³
Lime distribution: .................................................................................up to 7.200 kh/ha
Distribution width - Organic compound:........................................................... 10 meters
Distribution width - Dry lime: ............................................................................. 7 meters
Wheelset: ..........................................................................................rocker arm/tandem
Tires (04):...............................................................................................11L-15 (52 PSI)
PTO rotation speed:........................................................................................... 540 rpm
Gauge width (mm): ................................................................................................. 1545
Total length (mm):................................................................................................... 4700
Total width (mm): .................................................................................................... 1860
Total height (mm):................................................................................................... 1840
Power (cv) on tractor engine: ............................................................................. 90 - 100
Weight (kg):............................................................................................................ 1520
DCCO 10500
Type: ................................................................................................................Spreader
Model: ....................................................................................................... DCCO 10500
Load capacity: .................................................................................................... 5,25 m³
Lime distribution: .................................................................................up to 7.200 kh/ha
Distribution width - Organic compound:........................................................... 10 meters
Distribution width - Dry lime: ............................................................................. 7 meters
Wheelset: ..........................................................................................rocker arm/tandem
Tires (04):........................................................................................ 12.4-24/10 (30 PSI)
PTO rotation speed:........................................................................................... 540 rpm
Gauge width (mm): ................................................................................................. 1870
Total length (mm):................................................................................................... 5100
Total width (mm): .................................................................................................... 2200
Total height (mm):................................................................................................... 2460
Power (cv) on tractor engine: ........................................................................... 100 - 120
Weight (kg):............................................................................................................ 2090

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 13
DCCO 2500, 5500, 7500 and 10500
Components
DCCO 2500
01 - Chassis 02 - Bin
03 - Hydraulic jack 04 - Cardan shaft
05 - Tractor hitch 06 - Tires
07 - Lifting points 08 - Belt protection
09 - Gearbox 10 - Conveyor
11 - Floodgate 12 - Rotating discs
13 - Fins 14 - Deflector
*15 - Disc protection stand
• Carbon steel conveyor (80 centimeters wide).
• Hooks on the sides of the bin to place the covering tarps.
• Easily removable deflector for lime application.
• *After assembling the tires, remove the disc protection stand.
NOTE
06 09
13
12
08
11
10
02 07
01
03
05
04
14
15

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
14 DCCO 2500, 5500, 7500 and 10500
Components
DCCO 5500
01 - Chassis 02 - Bin
03 - Hydraulic jack 04 - Cardan shaft
05 - Tractor hitch 06 - Tires
07 - Lifting points 08 - Belt protection
09 - Gearbox 10 - Conveyor
11 - Floodgate 12 - Rotating discs
13 - Fins 14 - Deflector
*15 - Disc protection stand
• Carbon steel conveyor (80 centimeters wide).
• Hooks on the sides of the bin to place the covering tarps.
• Easily removable deflector for lime application.
• *After assembling the tires, remove the disc protection stand.
NOTE
06 09
13
12
08
11
10
14
07
02
01
03
04
15
05

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 15
DCCO 2500, 5500, 7500 and 10500
Components
DCCO 7500
01 - Chassis 02 - Bin
03 - Hydraulic jack 04 - Cardan shaft
05 - Tractor hitch 06 - Tires
07 - Lifting points 08 - Belt protection
09 - Gearbox 10 - Conveyor
11 - Floodgate 12 - Rotating discs
13 - Fins 14 - Deflector
*15 - Disc protection stand
• Carbon steel conveyor (80 centimeters wide).
• Hooks on the sides of the bin to place the covering tarps.
• Easily removable deflector for lime application.
• *After assembling the tires, remove the disc protection stand.
NOTE
06 09
13
12
08
11
10
14
07
02
01
03
04
05
15

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
16 DCCO 2500, 5500, 7500 and 10500
Components
DCCO 10500
01 - Chassis 02 - Bin
03 - Hydraulic jack 04 - Cardan shaft
05 - Tractor hitch 06 - Tires
07 - Lifting points 08 - Belt protection
09 - Gearbox 10 - Conveyor
11 - Floodgate 12 - Rotating discs
13 - Fins 14 - Ladder
15 - Bin central locking 16 - Deflector
*17 - Disc protection stand
• Carbon steel conveyor (80 centimeters wide).
• Hooks on the sides of the bin to place the covering tarps.
• Easily removable deflector for lime application.
• Higher bin.
• *After assembling the tires, remove the disc protection stand.
NOTE
02
10
15
07
14
04
05
03
06
09
13
12
08
11
01
16
17

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A. 17
DCCO 2500, 5500, 7500 and 10500
• Carbon steel conveyor (80 centimeters wide).
• Hooks on the sides of the bin to place the covering tarps.
• Easily removable deflector for lime application.
• Higher bin.
• *After assembling the tires, remove the disc protection stand.
NOTE
Components
DCCO 2500
01 - Chassis 02 - Bin
03 - Hydraulic jack 04 - Hose support
05 - Tractor hitch 06 - Tires
07 - Lifting points 08 - Belt protection
09 - Gearbox 10 - Conveyor
11 - Floodgate 12 - Rotating discs
13 - Fins 14 - Deflector
*15 - Disc protection stand 16 - Hydraulic motor
17 - 1/2" x 800 TC - TC hose 18 - Oil duct
19 - 1/2 x 2600 TR - TM hose 20 - Quick coupler
12
14
01
19
02
03
04
20
06
07
08
09
10 11
13
18
16
17
05
15

Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
18 DCCO 2500, 5500, 7500 and 10500
12
14
19
02
03 04
20
07
08
09
10
11
13
18
16 17
05
06
15
01
• Carbon steel conveyor (80 centimeters wide).
• Hooks on the sides of the bin to place the covering tarps.
• Easily removable deflector for lime application.
• Higher bin.
• *After assembling the tires, remove the disc protection stand.
Components
DCCO 5500
01 - Chassis 02 - Bin
03 - Hydraulic jack 04 - Hose support
05 - Tractor hitch 06 - Tires
07 - Lifting points 08 - Belt protection
09 - Gearbox 10 - Conveyor
11 - Floodgate 12 - Rotating discs
13 - Fins 14 - Deflector
*15 - Disc protection stand 16 - Hydraulic motor
17 - 1/2" x 800 TC - TC hose 18 - Oil duct
19 - 1/2 x 2600 TR - TM hose 20 - Quick coupler
NOTE