TCS TCF EVO Line User guide
TCFEVOLine and TCF
Screw feeders
Original instrucon manual
for
ATTENTION
To reduce the risk of injury, anyone using, installing, repairing,
servicing, or working near this appliance must read and under-
stand these instrucons before performing any of the above
tasks.
DO NOT DISPOSE - HAND OVER TO THE USER
Publicaon date 16.06.2021 Version 02.05 EN Valid from serial no. P900129
TCF EVO Line and TCF X Line Symbols of the operating instructions
2
Symbols of the operating instructions
In these operating instructions, text passages of
particular importance are highlighted with symbols
described below.
Danger!
This sign informs you of an immediate danger to the life
and health of persons, up to and including life-
threatening injuries or death.
Danger due to electrical voltage!
This sign alerts you to electrical hazards when handling
the system.
Danger due to crushing!
This sign warns you that you can injure yourself by
squeezing.
Operating instructions
This symbol indicates that you must observe the
operating instructions.
To the table of contents
This symbol indicates that you can jump from any page
of the operating instructions to the table of contents.
This helper gives you tips and helps you to carry out
activities quickly and safely.
Bracketed numbers in the text are item numbers in the
illustrations.
Abbreviations
The following abbreviations are used in the following:
Abbreviation
Description
GST Initial position
AST Working position
RL Right-hand rotation
LL Left-hand rotation
(1)
TCF EVO Line and TCF X Line Symbols of the operating instructions
3
HMI legend
Element
Description
Means that the state or setting, etc., is active. is ACTIVE or switched on
Means that the state or setting etc. is OFF. INACTIVE or switched off
Means that the state / status is OK or on.
Means that the state / status is not OK or off.
Load data
Read in data
Save data
Message active
Logout user
Main page
Message page -> Message active
Message page -> no message active
Feeder status -> active
Feeder status -> inactive
Settings
Info page with backup and restore
Language selection
Break
Stop
TCF EVO Line and TCF X Line Table of Contents
4
1.0 System overview ..................................................................................... 7
1.1 Assemblies ............................................................................................... 7
1.2 Structure of the system.............................................................................. 8
2.0 Use and mode of operation..................................................................... 10
2.1 Intended use............................................................................................10
2.2 Declaration of incorporation .......................................................................11
2.3 Mode of operation.....................................................................................12
3.0 Technical data ........................................................................................ 13
4.0 Safety instructions and general information........................................... 14
4.1 Organisational measures ...........................................................................14
4.2 Staff qualification......................................................................................14
4.3 Notes for your safety ................................................................................14
4.4 Data backups...........................................................................................15
4.5 Passwords ...............................................................................................15
5.0 Set up and installation............................................................................ 16
5.1 Setting up the feeder module.....................................................................16
5.2 Connecting the mains cable and the compressed air supply of the feeder module
16
6.0 Preparations before initial commissioning.............................................. 18
6.1 Connection of the screw units ....................................................................24
7.0 Operation ............................................................................................... 25
7.1 Preparations before daily commissioning .....................................................25
8.0 Commissioning / Decommissioning........................................................ 27
8.1 Commissioning.........................................................................................27
8.2 Decommissioning......................................................................................28
9.0 HMI - Human Machine Interface............................................................. 29
9.1 Basic structure .........................................................................................29
9.2 Login dialogue..........................................................................................29
9.2.1 User login................................................................................................29
9.2.2 Password change......................................................................................31
9.3 Messages.................................................................................................32
9.3.1 Overview of messages...............................................................................32
9.3.2 Details messages......................................................................................34
9.3.3 Filter messages ........................................................................................34
9.4 Main screen .............................................................................................34
9.4.1 Overview.................................................................................................35
9.4.2 Manual....................................................................................................38
9.4.3 Portioner - Counting screws .......................................................................39
9.4.4 Standby ..................................................................................................40
9.5 Status page .............................................................................................41
9.6 Info page.................................................................................................42
9.6.1 Help page................................................................................................42
9.6.2 Backup page............................................................................................42
9.6.3 Restore page............................................................................................44
9.7 Settings page...........................................................................................46
9.7.1 General ...................................................................................................48
9.7.2 Input ......................................................................................................50
9.7.3 Output ....................................................................................................51
9.8 Pot settings..............................................................................................52
9.8.1 General ...................................................................................................52
9.8.2 Vibration .................................................................................................54
9.8.3 SPiW (trap door) ......................................................................................55
9.8.4 Sorting air ...............................................................................................56
9.9 Settings Separation (chopper)....................................................................57
9.9.1 Separating (chopping off)..........................................................................57
9.9.2 Shooting..................................................................................................59
TCF EVO Line and TCF X Line Table of Contents
5
9.10 Settings Licences......................................................................................61
9.10.1 General ..................................................................................................61
9.10.2 Licence data.............................................................................................64
9.10.3 Loading a licence file.................................................................................66
9.10.4 Serial number ..........................................................................................71
10.0 Functions of the modules and settings ................................................... 72
10.1 Maintenance unit module...........................................................................72
10.2 Module TC-HS V2 .....................................................................................73
10.3 Module TC-HF V2......................................................................................74
10.4 Module TC-HF V2 Lever start......................................................................75
10.5 Module TC-Ax...........................................................................................75
10.6 Hose sensor and separation sensor module..................................................76
10.7 Bus system module...................................................................................77
10.7.1 Outputs Feeder PLC ..................................................................................78
10.7.2 Inputs Feeder PLC ....................................................................................80
10.7.3 Requirement Separate screw......................................................................84
10.7.4 Inject bolt request ....................................................................................87
10.7.5 Requirement Bolt count.............................................................................90
10.8 Communication module.............................................................................94
10.9 Vacuum module .......................................................................................94
10.10 Depth cut-off for pneumatic and electric drives ............................................94
10.11 Module feed unit for TC-Ax ........................................................................95
10.12 Module holder for TC-HF V2 .......................................................................96
10.13 Screw Counting / Portioning Module............................................................96
10.14 Pressure switch module.............................................................................97
10.15 Module external start ................................................................................98
10.16Level control module.................................................................................98
10.17 Module Remote Start TC-HF V2 ................................................................100
11.0 Connecting a USB stick to the display................................................... 101
12.0 Faults, messages, causes and remedies ............................................... 103
12.1 Faults on the feeder................................................................................103
12.2 Messages...............................................................................................105
12.3 Settings TCF EVO Line.............................................................................106
12.3.1 Set air volume and duration for the supply air blast ....................................106
12.3.2 Set pause time.......................................................................................107
12.3.3 Set time for ticking off ............................................................................107
12.3.4 Set time for SPiW ...................................................................................107
12.3.5 Remove jammed screws from the outlet rail ..............................................108
12.3.6 Loosening jammed screws on the singling device........................................110
12.3.7 Adjusting the conveying speed of the sorting bowl......................................111
13.0 Maintenance ......................................................................................... 112
13.1 Safety instructions for maintenance, servicing and troubleshooting...............112
13.2 Maintenance intervals .............................................................................113
13.3 Maintenance of the feeder module ...........................................................114
13.3.1 Cover of the TCF EVO Line.......................................................................114
13.3.2 Checking the pneumatic hoses .................................................................114
13.3.3 Cleaning the sorting bowl in the feeder module ..........................................115
14.0 Spare and wear parts ........................................................................... 116
14.1 Parts list declaration ...............................................................................116
14.2 Wear parts.............................................................................................116
14.3 Spare parts............................................................................................116
14.4 Reading the parts lists.............................................................................116
14.5 Parts list overview - assemblies................................................................117
14.6 Feeding module......................................................................................119
14.7 Guide rail...............................................................................................120
14.8 Separation (chopper) ..............................................................................122
TCF EVO Line and TCF X Line Table of Contents
6
14.9 Pneumatics ...........................................................................................125
14.10 Sorting pot ............................................................................................126
14.11 Level control module...............................................................................127
14.12Vacuum module .....................................................................................129
14.13 Maintenance unit module.........................................................................130
14.14 Module delivery unit................................................................................131
15.0 Storage................................................................................................. 132
16.0 Disposal................................................................................................ 132
TCF EVO Line and TCF X Line System overview
8
1.2 Structure of the system
Pos.
Element/setting part
Function
1
TCF EVO Line
Feeding unit
2
Cover
Reduction of noise emission
3
Cover flap
Opening / closing the filler opening
4
Compressed air connection
Connection for system compressed air
5
Control line or compressed air line
Position can vary or be on the left or right of the feeder
6
Control line or compressed air line
Position can vary or be on the left or right of the feeder
7
Control line or compressed air line
Position can vary or be on the left or right of the feeder
8
Control line or compressed air line
Position can vary or be on the left or right of the feeder
9
Feed hose
10
Maintenance unit
Only with maintenance unit module
11
Mist lubricator
Only for pneumatic screwdrivers
12
LED display blue
Standby off
13
LED display purple
Standby on
14
LED display Red flashing
Message pending
15
Power supply
16
Multi-interface
Module bus system RJ45
Module TC-Ax and module communication 15-pole interface
17
Type plate with serial number
1
2
3
12/13/14
5
9
6
7
8
TCF EVO Line and TCF X Line Use and mode of operation
10
2.0 Use and mode of operation
2.1 Intended use
•The TCF EVO Line is exclusively intended for sorting fasteners
(e.g. screws), separating them and feeding them to a tool.
•The TCF EVO Line may only be used if the feed hose through
which the fasteners are transported is connected to a tool.
There is a considerable risk of injury if the feed hose is not
properly connected.
•For the intended use, observe the technical data (see
chapter3.0, page 13).
•The TCF EVO Line is to be used in closed rooms where the units
cannot heat up above 45 °C.
•Unauthorised structural changes, additions or conversions to the
TCF EVO Line are prohibited and will void the warranty.
•Intended use also includes observance of these operating
instructions.
•Technik Center Schraubsysteme GmbH is not liable for damage
resulting from improper use.
TCF EVO Line and TCF X Line Use and mode of operation
11
2.2 Declaration of incorporation
Declaration of incorporation of the manufacturer
(original)
For the installation of an incomplete machine in the sense of the EC directives
Machinery 2006/42/EC, Annex II, Part 1, Section B
We hereby declare that the partly completed machinery described below complies - as
far as is possible from the scope of delivery - with the essential requirements of the EC
Machinery Directive listed in the Annex.
Commissioning of the partly completed machinery is prohibited until the partly
completed machinery has been incorporated into a machine and the latter complies with
the provisions of the EC Machinery Directive and the EC Declaration of Conformity
according to Annex II A is available.
Furthermore, we declare that the special technical documentation for this partly
completed machinery has been drawn up in accordance with Annex VII Part B and we
undertake to submit it to the market surveillance authorities via our documentation
department on request.
Designation of the machine:
Feeding system
Machine type:
TCF EVO Line and TCF X Line
Year of manufacture:
2021
The following EC Directives
were applied:
Machinery Directive 2006/42/EC as amended on
17.05.2006
Directive 2014/42/EU on electromagnetic compatibility
in the version of 26.02.2014
Met requirements of MRL
2006/42/EC, Annex I Part 1:
1.1. 21.2. 41.4. 11.5. 151.7.4
1.1. 31.2.4. 11.3. 21.5. 11.6.1
1.1. 51.2.4. 21.5. 41.6. 41.7.4.2
1.2. 11.2.4. 31.3.8. 21.5. 61.7.1
1.2. 51.3. 71.5. 71.7. 21.7.4.1
1.2 .61.3. 91.5. 81.7.3
The following harmonised
standards were applied:
EN 12100-1: 2010-11
EN 12100-2: 2010-11
EN 6100-6-2: 2019-11
EN 6100-6-3: 2010-11
EN 60204:2029-6
EN 60529:2014-9
Applied national standards and
technical specifications:
DIN VDE 0113
Manufacturer:
Technik Center Schraubsysteme GmbH
Neue Wiesen 7
D - 78609 Tuningen
Authorised representative of
the technical documentation:
Wolfgang Olschinsky-Taschke MBA
Signatory details:
Managing Director Technik Center Schraubsysteme GmbH
TCF EVO Line and TCF X Line Use and mode of operation
12
2.3 How it works
TCF EVO Line function modules Conveying and separation function:
•Sorting pot (1)
•SPiW - Congestion-free buffer section through intelligent
Spiral conveyor management. The SPiW can be adjusted by means
of settings in the HMI. See chapter 9.8.3 SPiW(trap door) (2)
•Outlet (3)
•Separation (4)
Abb 3) Open feed module
The screws are transported upwards in the specified path of the sorting
bowl (1). After they have passed the SPiW (2), they are aligned in the
outlet (3) and fed to the separator (4). To prevent too many screws from
piling up one after the other, there is an inductive sensor in the cover of
the outlet that switches the SPiW on when a certain quantity of screws is
piled up. In the separator, one screw at a time is separated and conveyed
into the feed hose.
A blast of air transports the screw through the feed tube into the
mouthpiece.
3
2
4
1
TCF EVO Line and TCF X LineTechnical data
13
3.0 Technical data
Technical data of the TCF EVO Line
Room dimensions
W x D x H
[mm]
395 x 590 x 420
With open cover H2 750
With open cover flap H3 640
Weight [kg] 39
Compressed air
Supply according to ISO 8573-1:2010 [7:4:4]
Compressed air connection ["] ¼
Air consumption approx. L/min 200
Nominal pressure or flow
pressure
[bar] 5 - 6,5
Max. inlet pressure [bar] 10
Energy supply
Mains connection
[V;Hz]
200-240, 50200-
240
, 60
Nominal power [W] 500
Hedging [A] 16
Noise emissionwith
closed cover
Feeding module dB(A) <60 dB(A)
H2
H3
H
B
T
TCF EVO Line and TCF X LineSafety instructions
14
4.0 Safety instructions and general information
4.1 Organisational measures
The operating instructions must always be kept within easy reach at the
place of use of the TCF EVO Line.
The personnel assigned to work on the TCF EVO Line must have read the
operating instructions, especially the chapter "Safety instructions", before
starting work. While working on the TCF EVO Line, it is too late. This
applies in particular to persons only occasionally working on the TCF EVO
Line.
The maintenance intervals specified in chapter 13.2 page 113these
operating instructions must be observed!
Spare parts must comply with the technical requirements specified by
Technik Center Schraubsysteme GmbH. This is always guaranteed for
original spare parts.
The environment of the TCF EVO Line must be kept clean and tidy. Soiling
and obstruction of the function of the system as well as restrictions in the
freedom of movement of the operating personnel can lead to malfunctions
and accidents.
4.2 Personnel qualification
1. Personnel to be trained, instructed or undergoing training may only
work with the TCF EVO Line under the constant supervision of an
experienced person.
2. For work on pneumatics, the qualification of a technical education with
knowledge of pneumatics is required.
3. The qualification of a qualified electrician is required for work on the
electrical system.
4.3 Advice for your safety
For the protection of your own health and the health of your
colleagues, observe the following instructions:
1. Only put the TCF EVO Line into operation when the feed hose is
stuck to the tool. Otherwise there is a danger of fasteners shooting
out.
2. Close the cover when operating the TCF EVO Line. This reduces the
noise of the sorting bowl and prevents foreign bodies or dirt from
entering.
TCF EVO Line and TCF X LineSafety instructions
15
4.4 Data backups
Please back up all settings of the TCF EVO Line regularly or when and
before making changes (parameters, setup settings, etc.) outside the
system (e.g. by taking a screenshot of the parameters, backing up the
configuration files, see chapter 9.6.2 Backup page). This serves to be able
to restore the system data in the event of an unintentional change, a loss
of the system data or a defect of the system computer.
4.5 Passwords
Various users are created on the TCF EVO Line by default. These users
have the default password 1234.
In particular, the administrator password should be changed.
Please be sure to change the passwords when commissioning the units and
document them securely! See chapter 9.2.2 Changing the password
TCF EVO Line and TCF X LineSetting up and installation
16
5.0 Set up and installation
5.1 Setting up the feeder module
Place the TCF EVO Line on a horizontal, firm, level surface.
5.2 Connect mains cable
and compressed air
supply of the feeder module
1. Connect the cable of the plug-in
power supply unit to the unit and plug the
power supply unit into the mains socket.
2. Connect the compressed air supply line according to ISO 8573-
1:2010 [7:4:4] (hose- Ø 8 mm, customer supplied) to the
compressed air connection.
Abb 4) Compressed air connection
Compressed air
hose
90
TCF EVO Line and TCF X LineSetting up and installation
17
3. Hose lines must be laid or secured in such a way that a hazard is
avoided as far as possible.
4. A hazard can occur, for example, if the hose or hose assembly is
knocked around after being torn off, e.g. due to external impact.
Hose line laid correctly
Too narrow a radius
TCF EVO Line and TCF X Line Preparations before initial commissioning
18
6.0 Preparations before initial commissioning
1. Check the system for transport damage
2. Remove transport lock
a. Step 1
This is the delivery status of the TCF EVO Line or TCF X Line.
b. Step 2
Take the transport lock in your hand as shown in the illustration.
TCF EVO Line and TCF X Line Preparations before initial commissioning
20
Abb 5) Control line connection for TC-HS, TC-HF and TC-Ax
b. Connect feed hose
In the first step, guide the feed tube through the opening
bordered with a black plastic (see Fig8).
In the second step, push the end of the feed hose with the
downpipe into the downpipe plate
(see Fig6).
Abb 6) Insert downpipe into downpipe plate
Make sure that the downpipe is flush in the downpipe plate
and fasten it with an Allen key (see Fig7).
Query sensors
S1 and S2 for
TC-HS
, TC-HF and TC-
AxFor
TC-HF
5 POLIG
4 POLIG
OPTIONALExtern
al
OPTIONALHose
sensor
in front of the
mouthpiece
For the connection of the opposite side of the respective
communication line, please refer to the operating instructions of the
screw units.
•TC-HS V2 or TC-HF V2 hand-held units
TC AM TC AS TC AH t ti it
3 POLIG
This manual suits for next models
1
Table of contents
