TE REC-Li250M User manual

©2011 Tyco Electronics Japan G.K.,
a TE Connectivity Ltd. Company
All Ri hts Reserved
* Trademark
タイコエレクトロニクス ジャパン合同会社、TE Connectivity Ltd. グループ
1 of 31
TE lo o is a trademark. Other products, lo os, and company names mi ht be trademarks of their respective owners. LOC B
409
-
7800
4
Customer Manual
取扱説明書
08 FEB
2012 Rev A
TE REC
TE RECTE REC
TE REC-
--
-Li25
Li25Li25
Li250
00
0M
MM
M BATTERY OPERATED COMPRESSION TOOL
BATTERY OPERATED COMPRESSION TOOL BATTERY OPERATED COMPRESSION TOOL
BATTERY OPERATED COMPRESSION TOOL
TE REC
TE RECTE REC
TE REC-
--
-Li25
Li25Li25
Li250
00
0M
MM
M バッテリー
バッテリーバッテリー
バッテリー油圧式工具
油圧式工具油圧式工具
油圧式工具
Part Number 2155363
Part Number 2155363Part Number 2155363
Part Number 2155363
部品番号
部品番号部品番号
部品番号 215536
215536 215536
2155363
33
3
LANGUAGE 言語
ENGLISH FROM 2 of 31 to 14 of 31.
JAPANISE FROM 15 of 31 to 31 of 31.
英語
英語英語
英語 2 of 31 から 14 of 31.
日本語
日本語日本語
日本語 15 of 31 から 31 of 31.
この書類は当社により変更管理されており、必要に応じ変更されます。
最新の改訂に関 ては当社本支店にお問い合わせ下さい。
This TE controlled document is subject to change. For latest revision call local TE representative.

Customer Manual
取扱説明書 409- 8004
Rev A 2 of 31
This Operator
This OperatorThis Operator
This Operator’
’’
’s Guide and S
s Guide and Ss Guide and S
s Guide and Service Manual contains details on using the equipment and important notes for its
ervice Manual contains details on using the equipment and important notes for its ervice Manual contains details on using the equipment and important notes for its
ervice Manual contains details on using the equipment and important notes for its
use
useuse
use
Please read and understand all of the instructions and safety information in this manual to operate the equipment
Please read and understand all of the instructions and safety information in this manual to operate the equipment Please read and understand all of the instructions and safety information in this manual to operate the equipment
Please read and understand all of the instructions and safety information in this manual to operate the equipment
safely.
safely.safely.
safely.
CONTENTS
CONTENTSCONTENTS
CONTENTS
Important Safety Precautions ……………………………………………………… 3 of 31
For Safe Operation …………………………………………………………………… 4 of 31
Precautions for the crimping tool …………………………………………………… 5 of 31
Precautions for the battery pack …………………………………………………… 5 of 31
Precautions for the battery charger ………………………………………………… 5 of 31
Parts and Standard Accessories …………………………………………………… 6 of 31
Options ………………………………………………………………………………… of 31
Particular Use ………………………………………………………………………… 8 of 31
Specifications ………………………………………………………………………… 8 of 31
Guide to Compression Cycles for JIS(Japan Industrial Standard) Dies ………… 9 of 31
Combination table of dies and wire ………………………………………………… 9 of 31
Operating Instructions ……………………………………………………………… 10 of 31
Charging ……………………………………………………………………………… 10 of 31
Attaching and Detaching the Battery Pack …………………………………………11 of 31
Trigger and Release Button ………………………………………………………… 11 of 31
Crimping Operations ………………………………………………………………… 11 of 31
Install The Slide Pin …………………………………………………………………..13 of 31
Maintenance and Inspection …………………………………………………………14 of 31

Customer Manual
取扱説明書 409- 8004
Rev A 3 of 31
Important Safety Precautions
Important Safety PrecautionsImportant Safety Precautions
Important Safety Precautions
1. Use the battery and the charger designed for the tool
 Use the battery designed for the tool
 Do not charge the battery with the charger other than recommended in this instruction manual
 Ensure that batteries are charged using the correct charger recommended in this instruction
manual. Incorrect use may result in a risk of electric shock, overheating or leakage of corrosive
liquid from the battery.
2. Charge the battery correctly
 Use within the rated voltage for this unit
 Use under AC power supply from a wall outlet. It can not be used with the portable generator or
DC power supply. Incorrect use may cause overheating of the battery or a fire.
 Charge batteries at an ambient temperature of 10°C to 40°C.
 Charge the battery in a well ventilated area.
Do not cover the charger or battery with a cloth on charge.
It may cause explosion of the battery or a fire.
 Unplug the charger from the outlet to prevent a risk of electric shock or fire when not in use.
3. Do not short circuit the contacts of the battery
 Attach a terminal cover if store a spare battery pack.
 Short circuit in a flammable bag may cause explosion of the battery or a fire
4. Do not throw the battery pack in a fire
 It may cause explosion of the battery or leakage of hazardous chemical substances.
5. In any of the following cases, retract the ram completely and remove the battery
 Not in use or need repair
 Changing dies or other attachments
 A potentially hazardous condition
Activation of the tool may cause personal injury if the battery is attached.
6. Never operate the tool while the head is pointing in the direction of bystanders
 The head may break and fly out
. The use of any accessory or attachment is recommended
 The use of any accessory or attachment, other than recommended in this instruction manual, may
present a risk of personal injury.
8. Warning for electric shock
 Tools are NOT insulated for use on or near energized conductors. Use of these tools near
energized conductors may lead to electrical shock, causing severe injury or death. Do NOT use
these tools near energized conductors without adequately insulating operator and surroundings
 Do not touch the AC plug or the battery pack with moistened hands. It may cause an electric
shock.
9. Prevent the risk of unintentional starting
 Do not carry the tool with a finger on the trigger. Activation of the tool may cause personal injury.
10. Use safety glasses
 Use safety glasses and if the operation is dusty, a face or dust mask
11. Work environment
 Do not expose the tool to rain. Do not use the tool in damp or wet locatio ns.
It may cause an electric shock or fumes from the tool.
 Work in a well lighted area. Dark work environment may cause personal injury.
 Do not use tools charge the battery in the presence of flammable liquids or gases.
It may cause explosion of the batter or a fire.

Customer Manual
取扱説明書 409- 8004
Rev A 4 of 31
For S
For SFor S
For Safe Operation
afe Operationafe Operation
afe Operation
1. Keep work area clean
 Cluttered areas and benches injuries
2. Bystanders
 Make sure all bystanders are clear of the work area when handling, starting and operating tool
3. Store batteries or idle tools
 When not in use, tools and batteries should be stored separately in a dry environment and out of
reach of children or keep under lock and key.
 Ensure that battery terminals must not be shorted by other metal parts such as screws, nails, etc.
 Store or carry tools and batteries between –20℃ to 50℃．
4. Stay within the capacity of the tool
 Do not exceed the capacity. And use the tool for manufacturer’s intended purpose only.
5. Use the right size tool
 Do not use small tools or attachments to do heavier duty job. Do not use tool for purposes not
intended.
6. Dress properly
 Do not wear loose clothing or jewelry, they can be caught in moving parts. Non-skid footwear and
rubber gloves are recommended when working outdoors. Wear safety cap to protect the head.
. . Do not over-reach
 Keep proper footing and balance at all times.
8. Stay alert
 Stay alert with the work. Use common sense. Do not operate the tool when you are tired
9. Do not abuse the cord of the charger
 Do not carry the charger by the cord. Do not yank the cord to disconnect from the outlet.
 Keep the cord clear of heat, oil, and an accessible sharp point
10. Use the extension cord for outdoor use
 Use cabtire type extension cord when charging outdoor
11. Maintain tools with care
 Keep the tool clean for better and safer performance. Follow instructions for lubrication.
 Inspect the charger cord periodically and if damaged have repaired by an authorized service
facility
 Inspect the extension cord periodically and if damaged , replace with new one.
 Always keep the grip of the tool clean and dry and free of oil and grease.
12. Check damaged parts
 Do not operate the tool if it is damaged, improperly adjusted or not completely and correctly
assembled.
 Check for alignment of moving parts, smooth running of moving parts, breakage of parts,
mounting and any other condition that may affect its operation. If damaged, it should be properly
repaired or replaced by an authorized service facility.
 Have defective switches replaced by an authorized service facility. Do not use the tool if the
switch does turn it on and off.
13. Have your tool repaired by an authorized service center
 This tool is constructed in accordance with the relevant safety requirements. Repairs should
only be carried out by a qualified person using original spare parts, otherwise this may result in
considerable danger to the user.

Customer Manual
取扱説明書 409- 8004
Rev A 5 of 31
Precautions for the c
Precautions for the cPrecautions for the c
Precautions for the crimping tool
rimping toolrimping tool
rimping tool
 This tool is designed to an average operating life of 11.000 times of crimping. Do not use the
tool after this operating life is over.
 Select the appropriate male and female indent dies combination for the connector to be crimped
Incorrect combinations will result in inferior connection of the conductors.
 Do not operate the tool without dies and a connector in place.
 If operating this tool at a temperature of less than -5°C, allow the tool to stand at a room
temperature of between 10°-25°C for 1 hour before using the tool. This is to ensure the smooth
flow of the hydraulic oil and correct operation of the tool.
 The valve cartridge is activated and a click is heard when crimping is completed.
The yellow band around the ram becomes visible when the ram is fully extended.
If the yellow band does not became visible, stop the operation and check the condition of the
tool.
 Turn the Slide pin counterclockwise to release the lock when pulling it out.
Do not tap the Slide pin with a hammer when it is locked. It may break the Slide pin.
Precautions for the battery pa
Precautions for the battery paPrecautions for the battery pa
Precautions for the battery pack
ckck
ck
 Do not short circuit the contacts
 Do not expose the pack to water, oil or solvents.
 Do not disassemble, modify or attempt to repair the battery pack
 Do not dispose of the battery pack in a fire or as domestic garbage
 Do not drop or otherwise abuse the battery pack.
 Do not leave the battery pack in locations where it is exposed to a temperature greater than
40 for an extended period.
℃
 Do not short circuit the battery by attaching foreign materials to the contacts.
Stop using the battery pack if rusting on the contacts appear.
 To maintain long life of the Li-Ion battery, the protection feature to stop the output is installed.
When the trigger is pressed with low battery capacity, the motor stops. It is the function of the
protection feature and not an electrical breakdown. Charge the battery if it happens.
Precautions for the
Precautions for the Precautions for the
Precautions for the battery
battery battery
battery charger
chargercharger
charger
 The LED indicator lights in green and remains lit when the unit starts charging a battery pack. The
indicator changes to orange when charging is completed.
 This unit is for charging battery packs BP-1 LN only. Do not use the charger for any other devices.
 Allow battery packs to cool down before charging. Allow at least 15 minutes between charges
when charging several packs in succession.
 The charging time is approximately 25 minutes (80% capacity) and 5 minutes(100% capacity).
 Never short circuit the output terminals.
 Do not expose the charger to water, oil or solvents.
 Do not disassemble or attempt to modify the charger.
 Do not drop or otherwise abuse the charger.

Customer Manual
取扱説明書 409- 8004
Rev A 6 of 31
Ｐ
ＰＰ
Ｐarts and S
arts and Sarts and S
arts and Standard Accessories
tandard Accessoriestandard Accessories
tandard Accessories
●
●●
●Battery Operated Crimping Tool
Battery Operated Crimping ToolBattery Operated Crimping Tool
Battery Operated Crimping Tool
【
【【
【REC‐Li
REC‐LiREC‐Li
REC‐Li250M
250M250M
250M】
】】
】
●Battery pack
●Battery pack ●Battery pack
●Battery pack 【
【【
【BP
BPBP
BP-
--
- 4LN
4LN4LN
4LN】
】】
】
●
●●
●JIS
JISJIS
JIS (Japan Industrial Standard)
(Japan Industrial Standard) (Japan Industrial Standard)
(Japan Industrial Standard)
Indent die
Indent die Indent die
Indent die (
((
(6
6 6
6 pieces)
pieces)pieces)
pieces) ／
／／
／ Nest die
Nest die Nest die
Nest die （
（（
（4
44
4 piec
piecpiec
pieces
eses
es）
））
）
●Charger
●Charger ●Charger
●Charger 【
【【
【CH
CHCH
CH-
--
-25LNW
25LNW25LNW
25LNW】
】】
】 ●Carr ing case
●Carr ing case●Carr ing case
●Carr ing case
●Terminal
●Terminal●Terminal
●Terminal cover
covercover
cover
Attach a terminal cover when not
in use for short circuit protection.

Customer Manual
取扱説明書 409- 8004
Rev A of 31
Options
OptionsOptions
Options
●
●●
●Shou
ShouShou
Shoulder
lderlder
lder strap
strapstrap
strap
●
●●
●Attachments
AttachmentsAttachments
Attachments
The tool can be used for other purposes by changing attachments.
The tool can be used for other purposes by changing attachments. The tool can be used for other purposes by changing attachments.
The tool can be used for other purposes by changing attachments.
Description Model No, Capacity and Remarks
Cable Cutter 200AT-50YC Cu ×150mm2（46mmOD）
Cu 500mm2（45mmOD）
Threaded bar Cutter 200AT-1 WT W /8” Soft steel（ss），Stainless
W1/2” Soft steel（ss），Stainless
Re-bar Cutter 200AT-S16 16mm rebar, soft steel bar
SS41, MAX SD 5
Angle Steel Puncher 200AT-AP18 Punching capacity：φ10.5mm, φ1 .5mm, φ17.5mm holes on
6mm thickness steel
Knock out Puncher 200AT-9PD Punching capacity： up to B104(115.5mm) diameter hole on
.2mm thickness mild steel
Raceway Cutter
Raceway cutter 150AT-DCM
Cutter cassette D1
Cutter cassette S-D1
Cutter cassette D2
Cutter cassette D15
Cutter cassette P-1
Cutter cassette P-2
Raceway attachment 200AD-DCM
200AD-DCM is required when attaching a 150AT-DCM to
TE REC-Li250M.
Applicable raceway： D1, DP1
Applicable raceway： S-D1
Applicable raceway： D2, DP2
Applicable raceway： D15
Applicable raceway： P-1
Applicable raceway： P-2
It is required when attaching a 150AT-DCM to TE REC-Li250M.

Customer Manual
取扱説明書 409- 8004
Rev A 8 of 31
Particular Use
Particular UseParticular Use
Particular Use
REC
RECREC
REC-
--
-Li250M
Li250MLi250M
Li250M：
：：
：To indent crimp
To indent crimp To indent crimp
To indent crimp f
ff
f or non insulated terminals and sleeves
or non insulated terminals and sleevesor non insulated terminals and sleeves
or non insulated terminals and sleeves 14
14 14
14-
--
-250mm2
250mm2250mm2
250mm2
Specifications
SpecificationsSpecifications
Specifications
Tool
ToolTool
Tool: REC
: REC: REC
: REC-
--
-Li250M
Li250MLi250M
Li250M
Output force:
Output force: Output force:
Output force: 127
127127
127KN
KNKN
KN
Applicable range: 14
Applicable range: 14Applicable range: 14
Applicable range: 14-
--
-250mm2 For Non insulated terminals and sleeves)
250mm2 For Non insulated terminals and sleeves)250mm2 For Non insulated terminals and sleeves)
250mm2 For Non insulated terminals and sleeves)
Motor:
Motor: Motor:
Motor: 14.4 V DC Motor
14.4 V DC Motor14.4 V DC Motor
14.4 V DC Motor
Dimensions L x H x W):
Dimensions L x H x W): Dimensions L x H x W):
Dimensions L x H x W): 34
3434
345
5 5
5 x
xx
x300
300300
300 x
x x
x 75
75 75
75 mm
mm mm
mm
Weight:
Weight: Weight:
Weight: 4.3
4.3 4.3
4.3 kg
kg kg
kg with
withwith
with battery
battery battery
battery and dies for 200mm2
and dies for 200mm2 and dies for 200mm2
and dies for 200mm2)
))
)
Battery Pack (BP
Battery Pack (BPBattery Pack (BP
Battery Pack (BP-
--
-14LN
14LN 14LN
14LN )
))
)
Battery Type
Battery Type Battery Type
Battery Type Lithium
LithiumLithium
Lithium-
--
-Ion
IonIon
Ion Battery
Battery Battery
Battery
Output
Output Output
Output 14.4 V DC
14.4 V DC14.4 V DC
14.4 V DC
Capacity
Capacity Capacity
Capacity 3.0 A
3.0 A3.0 A
3.0 Ah
hh
h
Charging Time
Charging Time Charging Time
Charging Time Approx 25
Approx 25 Approx 25
Approx 25 min
min min
min 80
80 80
80％
％％
％ capacity)
capacity)capacity)
capacity)
Approx 45 min 100
Approx 45 min 100 Approx 45 min 100
Approx 45 min 100％
％％
％ capacity
capacity capacity
capacity)
))
)
Dimensions L x H x W)
Dimensions L x H x W) Dimensions L x H x W)
Dimensions L x H x W) 107
107107
107 x
x x
x 65
6565
65 x
x x
x 84
8484
84 mm
mm mm
mm
Weight
Weight Weight
Weight 0.
0.0.
0.57
57 57
57 kg
kgkg
kg
Battery
Battery Battery
Battery Charger
Charger Charger
Charger C
CC
C -
--
-25LNW
25LNW25LNW
25LNW
Input Voltage
Input Voltage Input Voltage
Input Voltage 100
100100
100-
--
-240
240240
240 V Single Phase
V Single Phase V Single Phase
V Single Phase
Input Frequency
Input Frequency Input Frequency
Input Frequency 50/
50/50/
50/60 Hz
60 Hz 60 Hz
60 Hz
Input C
Input CInput C
Input Capacity
apacity apacity
apacity 145VA 100V)
145VA 100V)145VA 100V)
145VA 100V)-
--
-148VA
148VA148VA
148VA 2
22
24
44
40V
0V0V
0V)
))
)
Dimensions
Dimensions Dimensions
Dimensions 230
230230
230 x
x x
x 80
8080
80 x
x x
x 145
145145
145 mm
mm mm
mm
Weight
Weight Weight
Weight 1.6
1.61.6
1.6 kg
kg kg
kg

Customer Manual
取扱説明書 409- 8004
Rev A 9 of 31
Guide to Compression Cycles
Guide to Compression CyclesGuide to Compression Cycles
Guide to Compression Cycles
F
FF
For JIS(Japan Industrial Standard) DIES
or JIS(Japan Industrial Standard) DIES or JIS(Japan Industrial Standard) DIES
or JIS(Japan Industrial Standard) DIES
This guide indicates the number of
This guide indicates the number of This guide indicates the number of
This guide indicates the number of crimpi
crimpicrimpi
crimping cycles that the tools can be exp
ng cycles that the tools can be expng cycles that the tools can be exp
ng cycles that the tools can be expected to perform when the battery is
ected to perform when the battery is ected to perform when the battery is
ected to perform when the battery is
fully
fullyfully
fully charged. These figures are approximate and may vary according to the charging conditions.
charged. These figures are approximate and may vary according to the charging conditions.charged. These figures are approximate and may vary according to the charging conditions.
charged. These figures are approximate and may vary according to the charging conditions.
When the compression capacity is reduced to about 1/2 of a normal cycle, this indicates that the battery life is
When the compression capacity is reduced to about 1/2 of a normal cycle, this indicates that the battery life is When the compression capacity is reduced to about 1/2 of a normal cycle, this indicates that the battery life is
When the compression capacity is reduced to about 1/2 of a normal cycle, this indicates that the battery life is
exhausted
exhausted exhausted
exhausted and
andand
and the battery pack should be replaced with a new one. .
the battery pack should be replaced with a new one. .the battery pack should be replaced with a new one. .
the battery pack should be replaced with a new one. .
Conductor size The number of crimps per charge
14mm2 230 times
22 mm2 205 times
38mm2 180 times
60mm2 175 times
70mm2 130 times
80mm2 145 times
100 mm2 5 times
150 mm2 85 times
200 mm2 55 times
250 mm2 50 times

Customer Manual
取扱説明書 409- 8004
Rev A 10 of 31
O
OO
OPERATING INSTRUCTIONS
PERATING INSTRUCTIONSPERATING INSTRUCTIONS
PERATING INSTRUCTIONS
Charging
ChargingCharging
Charging
1
11
1．
．．
．Connect the AC Plug of the Charger CH
Connect the AC Plug of the Charger CHConnect the AC Plug of the Charger CH
Connect the AC Plug of the Charger CH-
--
-25LNW
25LNW 25LNW
25LNW
to an AC outlet.
to an AC outlet. to an AC outlet.
to an AC outlet.
The Indicator
The IndicatorThe Indicator
The Indicator Lamp links [STAND BY] in red
Lamp links [STAND BY] in redLamp links [STAND BY] in red
Lamp links [STAND BY] in red
Note:
The rated voltage for this unit is 100V-240V.
Use of voltages over 260V will result in
damage to the charger.
2
22
2．
．．
．Insert the Battery firmly to the
Insert the Battery firmly to the Insert the Battery firmly to the
Insert the Battery firmly to the charger
chargercharger
charger.
..
.
The Indicator Lamp lights [UNDER
The Indicator Lamp lights [UNDERThe Indicator Lamp lights [UNDER
The Indicator Lamp lights [UNDER
C ARGING] in green.
C ARGING] in green.C ARGING] in green.
C ARGING] in green.
Note:
Do not short-circuit the Charger y placing
foreign materials in the terminals on charger, as this
will damage the Charger.
3
33
3．
．．
．Charging takes approximately
Charging takes approximately Charging takes approximately
Charging takes approximately 25
2525
25 minutes
minutes minutes
minutes(80% capacity) and 45
(80% capacity) and 45(80% capacity) and 45
(80% capacity) and 45minutes
minutesminutes
minutes(100% capacity).
(100% capacity). (100% capacity).
(100% capacity).
When charging is finished, the Indicator
When charging is finished, the IndicatorWhen charging is finished, the Indicator
When charging is finished, the Indicator Lamp lights [COMPLETION] in orange.
Lamp lights [COMPLETION] in orange.Lamp lights [COMPLETION] in orange.
Lamp lights [COMPLETION] in orange.
Note:
If the Indicator Lamp displays [HIGH TEMPERATURE] , remove the Battery from the Charger and allow it to cool
down efore trying to charge it again.
4
44
4．
．．
．
When the attery ecomes dead and no longer can e used, the indicator flashes in red quickly
When the attery ecomes dead and no longer can e used, the indicator flashes in red quicklyWhen the attery ecomes dead and no longer can e used, the indicator flashes in red quickly
When the attery ecomes dead and no longer can e used, the indicator flashes in red quickly
[DEAD BATTERY].
[DEAD BATTERY].[DEAD BATTERY].
[DEAD BATTERY].
5
55
5．
．．
．When the charger is out of order
When the charger is out of orderWhen the charger is out of order
When the charger is out of order, the indicator does not light up even if AC power is supplied.
, the indicator does not light up even if AC power is supplied., the indicator does not light up even if AC power is supplied.
, the indicator does not light up even if AC power is supplied.
Note:
AC power supply must e a wall outlet. It can not e used with the porta le generator.
LED lamp Status
Red lamp blinks
(every second)
Stand by
The charger is powered.
Green lamp lights Under charging
Green lamp blinks
(0.3sec-on / 0.3sec-off)
80% completion
The battery has been charged
approx 80% of its capacity.
Orange lamp lights Completion
The battery has been fully
charged.
Green lamp blinks
(every second)
Auxiliary charging
The battery is charged with a
low current.
Red lamp lights High or low temperature
Waiting for becoming proper
to charge temperature of
battery pack.
Red lamp blinks
(0.3sec-on / 0.3sec-off)
Impossible to charge

Customer Manual
取扱説明書 409- 8004
Rev A 11 of 31
Attaching
Attaching Attaching
Attaching and Detaching
and Detaching and Detaching
and Detaching the Battery Pac
the Battery Pacthe Battery Pac
the Battery Pack
kk
k
1.
1.1.
1. To attach the battery pack, slide
To attach the battery pack, slideTo attach the battery pack, slide
To attach the battery pack, slide it into the tool until it stops
it into the tool until it stopsit into the tool until it stops
it into the tool until it stops.
. .
.
2.
2.2.
2. To detach the Battery Pack,
To detach the Battery Pack, To detach the Battery Pack,
To detach the Battery Pack, pulling out t
pulling out tpulling out t
pulling out the
he he
he battery
batterybattery
battery pack
pack pack
pack while pressing the latches
while pressing the latcheswhile pressing the latches
while pressing the latches.
..
.
3.
3.3.
3. After inserting
After inserting After inserting
After inserting the
thethe
the b
bb
battery Pack, check it is securely in
attery Pack, check it is securely inattery Pack, check it is securely in
attery Pack, check it is securely in place by pulling it gently.
place by pulling it gently.place by pulling it gently.
place by pulling it gently.
Do not press t
Do not press tDo not press t
Do not press the atch
he atchhe atch
he atches
eses
es when pulling the battery
when pulling the batterywhen pulling the battery
when pulling the battery.
..
.
Trigger & Release Button
Trigger & Release ButtonTrigger & Release Button
Trigger & Release Button
The Ram advances when the
The Ram advances when the The Ram advances when the
The Ram advances when the Switch Knob
Switch KnobSwitch Knob
Switch Knob is pressed and stops
is pressed and stops is pressed and stops
is pressed and stops when the Switch Knob is released.
when the Switch Knob is released.when the Switch Knob is released.
when the Switch Knob is released.
To retract the Ram, press the Release
To retract the Ram, press the Release To retract the Ram, press the Release
To retract the Ram, press the Release lever
leverlever
lever. The Ram co
. The Ram co. The Ram co
. The Ram continues to
ntinues tontinues to
ntinues to retract while the Release
retract while the Release retract while the Release
retract while the Release lever
leverlever
lever is pressed.
is pressed. is pressed.
is pressed.
CRIMPING OPERATIONS
CRIMPING OPERATIONSCRIMPING OPERATIONS
CRIMPING OPERATIONS
1.
1.1.
1. Select an appropriate size of die for the connector
Select an appropriate size of die for the connector Select an appropriate size of die for the connector
Select an appropriate size of die for the connector
2.
2.2.
2. Turn the Slide pin counterclockwise to release the lock and pull it out
Turn the Slide pin counterclockwise to release the lock and pull it outTurn the Slide pin counterclockwise to release the lock and pull it out
Turn the Slide pin counterclockwise to release the lock and pull it out.
..
.

Customer Manual
取扱説明書 409- 8004
Rev A 12 of 31
3.
3.3.
3. Insert
Insert Insert
Insert Nest
NestNest
Nest die into the Yoke
die into the Yoke die into the Yoke
die into the Yoke and the Indent
and the Indent and the Indent
and the Indent die
die die
die adapter and the Indent die
adapter and the Indent die adapter and the Indent die
adapter and the Indent die to the
to the to the
to the Ram securely
Ram securelyRam securely
Ram securely.
..
.
4.
4.4.
4. Close the Yoke and push the Slide pin in securely.
Close the Yoke and push the Slide pin in securely.Close the Yoke and push the Slide pin in securely.
Close the Yoke and push the Slide pin in securely.
5.
5.5.
5. Turn the Slide pin clockwise to lock. If the Slide pin is not locked securely it
Turn the Slide pin clockwise to lock. If the Slide pin is not locked securely it Turn the Slide pin clockwise to lock. If the Slide pin is not locked securely it
Turn the Slide pin clockwise to lock. If the Slide pin is not locked securely it may break during the
may break during the may break during the
may break during the
operation.
operation.operation.
operation.
6.
6.6.
6. The head is 180
The head is 180The head is 180
The head is 180°
°°
°rotatable. Rotate the head to the desired position for the job.
rotatable. Rotate the head to the desired position for the job.rotatable. Rotate the head to the desired position for the job.
rotatable. Rotate the head to the desired position for the job.
7.
7.7.
7. Place the connector and p
Place the connector and pPlace the connector and p
Place the connector and press the Trigger and advance the ram so that
ress the Trigger and advance the ram so thatress the Trigger and advance the ram so that
ress the Trigger and advance the ram so that the connector is held between
the connector is held between the connector is held between
the connector is held between
the die
the diethe die
the dies.
s.s.
s.
8.
8.8.
8. When crimping terminal or sleeve(P) i
When crimping terminal or sleeve(P) iWhen crimping terminal or sleeve(P) i
When crimping terminal or sleeve(P) insert the conductor
nsert the conductor nsert the conductor
nsert the conductor until it sticks out 1mm from its barrel edge
until it sticks out 1mm from its barrel edgeuntil it sticks out 1mm from its barrel edge
until it sticks out 1mm from its barrel edge.
..
.
When crimping sleeve(B) insert the conductor as far as it goes.
When crimping sleeve(B) insert the conductor as far as it goes. When crimping sleeve(B) insert the conductor as far as it goes.
When crimping sleeve(B) insert the conductor as far as it goes.
9.
9. 9.
9. Press the Trigger until the compression is
Press the Trigger until the compression isPress the Trigger until the compression is
Press the Trigger until the compression is completed.
completed. completed.
completed.
A click will be heard w
A click will be heard wA click will be heard w
A click will be heard when completed.
hen completed.hen completed.
hen completed. The black band around the
The black band around the The black band around the
The black band around the
Ram becomes visible when the Ram is fully extended.
Ram becomes visible when the Ram is fully extended. Ram becomes visible when the Ram is fully extended.
Ram becomes visible when the Ram is fully extended.
10.
10. 10.
10. Press the Release
Press the Release Press the Release
Press the Release lever
leverlever
lever to retract the Ram. The Ram
to retract the Ram. The Ram to retract the Ram. The Ram
to retract the Ram. The Ram continues to retract while the Release
continues to retract while the Releasecontinues to retract while the Release
continues to retract while the Release lever
lever lever
lever is
is is
is
pressed. The
pressed. Thepressed. The
pressed. The Ram stops when it reaches the low
Ram stops when it reaches the lowRam stops when it reaches the low
Ram stops when it reaches the lower end.
er end.er end.
er end.
11.
11.11.
11. To release and pull out the Slide pin follow the procedure as described in step 2.
To release and pull out the Slide pin follow the procedure as described in step 2. To release and pull out the Slide pin follow the procedure as described in step 2.
To release and pull out the Slide pin follow the procedure as described in step 2.
12.
12.12.
12. Open the Yoke and remove the crimped conductor.
Open the Yoke and remove the crimped conductor.Open the Yoke and remove the crimped conductor.
Open the Yoke and remove the crimped conductor.
13.
13.13.
13. If crimping 200mm2 or 250mm2 change the Yoke and follow the steps from step 2.
If crimping 200mm2 or 250mm2 change the Yoke and follow the steps from step 2.If crimping 200mm2 or 250mm2 change the Yoke and follow the steps from step 2.
If crimping 200mm2 or 250mm2 change the Yoke and follow the steps from step 2.
Note: To maintain long life of the Li-Ion battery, the protection feature to stop the output is installed. When
the trigger is pressed with low battery capacity, the motor stops. It is the function of the protection
feature and not an electrical breakdown. harge the battery if it happens.

Customer Manual
取扱説明書 409- 8004
Rev A 13 of 31
Install The Slide Pin
Caution
 Use the Slide pin, the stopper pin, and the spring compatible with the tool. The tool may damage if
Use the Slide pin, the stopper pin, and the spring compatible with the tool. The tool may damage if Use the Slide pin, the stopper pin, and the spring compatible with the tool. The tool may damage if
Use the Slide pin, the stopper pin, and the spring compatible with the tool. The tool may damage if
incompatible parts are applied.
incompatible parts are applied.incompatible parts are applied.
incompatible parts are applied.
 Ensure that the hole of the slide pin is not deformed or cracked. If such deformations o
Ensure that the hole of the slide pin is not deformed or cracked. If such deformations oEnsure that the hole of the slide pin is not deformed or cracked. If such deformations o
Ensure that the hole of the slide pin is not deformed or cracked. If such deformations or cracks appear,
r cracks appear, r cracks appear,
r cracks appear,
contact an
contact an contact an
contact an authorized
authorizedauthorized
authorized service facility.
service facility. service facility.
service facility.
 hen replacing the Slide pin, remove the battery from the tool to prevent unintentional starting
hen replacing the Slide pin, remove the battery from the tool to prevent unintentional startinghen replacing the Slide pin, remove the battery from the tool to prevent unintentional starting
hen replacing the Slide pin, remove the battery from the tool to prevent unintentional starting
Repair parts and tool
Repair parts and toolRepair parts and tool
Repair parts and tool
Necessary parts
Necessary parts Necessary parts
Necessary parts and tool to replace the slide pin are as follows
and tool to replace the slide pin are as followsand tool to replace the slide pin are as follows
and tool to replace the slide pin are as follows
Installation procedure
Installation procedureInstallation procedure
Installation procedure
1.
1.1.
1. Insert the Spring and the Stopper pin coated with grease into the hole of the Cylinder head in order.
Insert the Spring and the Stopper pin coated with grease into the hole of the Cylinder head in order.Insert the Spring and the Stopper pin coated with grease into the hole of the Cylinder head in order.
Insert the Spring and the Stopper pin coated with grease into the hole of the Cylinder head in order.
2.
2.2.
2. Insert the piano
Insert the piano Insert the piano
Insert the piano wire from the hole of the Cylinder head. hile pushing the Stopper pin with the Piano wire,
wire from the hole of the Cylinder head. hile pushing the Stopper pin with the Piano wire, wire from the hole of the Cylinder head. hile pushing the Stopper pin with the Piano wire,
wire from the hole of the Cylinder head. hile pushing the Stopper pin with the Piano wire,
insert the Slide pin coated with grease.
insert the Slide pin coated with grease.insert the Slide pin coated with grease.
insert the Slide pin coated with grease.
3.
3.3.
3. Under the condition of Step 2, push the Slide pin in while pulling out the Piano wire.
Under the condition of Step 2, push the Slide pin in while pulling out the Piano wire.Under the condition of Step 2, push the Slide pin in while pulling out the Piano wire.
Under the condition of Step 2, push the Slide pin in while pulling out the Piano wire.
4.
4.4.
4. Under the condition of Step 3, turn the Slide pin and place the Stopper pin into the groove
Under the condition of Step 3, turn the Slide pin and place the Stopper pin into the groove Under the condition of Step 3, turn the Slide pin and place the Stopper pin into the groove
Under the condition of Step 3, turn the Slide pin and place the Stopper pin into the groove
5.
5.5.
5. Push in the Slide pin completely. Turn the Slide pin clockwise approximately 40
Push in the Slide pin completely. Turn the Slide pin clockwise approximately 40Push in the Slide pin completely. Turn the Slide pin clockwise approximately 40
Push in the Slide pin completely. Turn the Slide pin clockwise approximately 40°
°°
°and confirm the Slide pin is
and confirm the Slide pin is and confirm the Slide pin is
and confirm the Slide pin is
securely locked and
securely locked and securely locked and
securely locked and not pulling out.
not pulling out.not pulling out.
not pulling out.
6.
6.6.
6. Release the lock and check insertion and extraction of the Slide pin is smooth without wobbling or pulling out
Release the lock and check insertion and extraction of the Slide pin is smooth without wobbling or pulling outRelease the lock and check insertion and extraction of the Slide pin is smooth without wobbling or pulling out
Release the lock and check insertion and extraction of the Slide pin is smooth without wobbling or pulling out
* Due to improvements to conventional parts, the external design of the Slide pin may change.
* Due to improvements to conventional parts, the external design of the Slide pin may change.* Due to improvements to conventional parts, the external design of the Slide pin may change.
* Due to improvements to conventional parts, the external design of the Slide pin may change.

Customer Manual
取扱説明書 409- 8004
Rev A 14 of 31
MAINTENANCE AND INSPECTION
MAINTENANCE AND INSPECTIONMAINTENANCE AND INSPECTION
MAINTENANCE AND INSPECTION
1.
1.1.
1. Daily
DailyDaily
Daily maintenance is required to ensure that the tool
maintenance is required to ensure that the tool maintenance is required to ensure that the tool
maintenance is required to ensure that the tool is kept in good working condition.
is kept in good working condition. is kept in good working condition.
is kept in good working condition.
2.
2.2.
2. Do not store the tool in a humid environment.
Do not store the tool in a humid environment.Do not store the tool in a humid environment.
Do not store the tool in a humid environment.
3.
3.3.
3. If tool is broken at more than 11,000 times normal operation, do not replace the broken parts and use the
If tool is broken at more than 11,000 times normal operation, do not replace the broken parts and use the If tool is broken at more than 11,000 times normal operation, do not replace the broken parts and use the
If tool is broken at more than 11,000 times normal operation, do not replace the broken parts and use the
tool again. This is
tool again. This istool again. This is
tool again. This is the end of the tool life.
the end of the tool life. the end of the tool life.
the end of the tool life.
4.
4.4.
4. Clean the plastic parts with soapy cloth if they get dirty or dusty.
Clean the plastic parts with soapy cloth if they get dirty or dusty.Clean the plastic parts with soapy cloth if they get dirty or dusty.
Clean the plastic parts with soapy cloth if they get dirty or dusty.
5.
5.5.
5. Attach a terminal cover if store a spare battery pack to prevent short circuit.
Attach a terminal cover if store a spare battery pack to prevent short circuit.Attach a terminal cover if store a spare battery pack to prevent short circuit.
Attach a terminal cover if store a spare battery pack to prevent short circuit.
6.
6.6.
6. Change the hydraulic oil every 24 months.
Change the hydraulic oil every 24 months.Change the hydraulic oil every 24 months.
Change the hydraulic oil every 24 months. Regular
Regular Regular
Regular maintenance
maintenance maintenance
maintenance by an authorized
by an authorized by an authorized
by an authorized service facility
service facility service facility
service facility is
is is
is
r
rr
recommended
ecommendedecommended
ecommended.
..
.

Customer Manual
取扱説明書 409- 8004
Rev A 15 of 31
この
このこの
この取扱説明書
取扱説明書取扱説明書
取扱説明書は
はは
は本機
本機本機
本機の
のの
の取
取取
取り
りり
り扱
扱扱
扱い
いい
い、
、、
、注意事項
注意事項注意事項
注意事項などについて
などについてなどについて
などについて
説明
説明説明
説明してありますのでご
してありますのでごしてありますのでご
してありますのでご使用前
使用前使用前
使用前に くお
に くおに くお
に くお読
読読
読みのうえ
みのうえみのうえ
みのうえ、
、、
、
正
正正
正しく
しくしく
しく安全
安全安全
安全にご
にごにご
にご使用
使用使用
使用ください
くださいください
ください。
。。
。
目次
安全上のご注意 ・・・・・・・・・・・・・・・・・・・・・・・・・ 16 of 31
バッテリー油圧式工具使用上の注意 ・・・・・・・・ 20 of 31
各部の名称 よび標準付属品 ・・・・・・・・・・・・・ 21 of 31
オプション（別売品）のご案内 ・・・・・・・・・・・・・・ 22 of 31
用途 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 23 of 31
仕様 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 23 of 31
標準圧着可能回数 ・・・・・・・・・・・・・・・・・・・・・・ 24 of 31
ダイスと電線の組合せ表 ・・・・・・・・・・・・・・・・・ 24 of 31
使用方法 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 25 of 31
スライドピンの取付け手順 ・・・・・・・・・・・・・・・・ 29 of 31
保守・点検 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 31 of 31
修理のときは ・・・・・・・・・・・・・・・・・・・・・・・・・・・ 31 of 31

Customer Manual
取扱説明書 409- 8004
Rev A 16 of 31
・
・・
・安全上
安全上安全上
安全上のご
のごのご
のご注意
注意注意
注意

Customer Manual
取扱説明書 409- 8004
Rev A 1 of 31

Customer Manual
取扱説明書 409- 8004
Rev A 18 of 31

Customer Manual
取扱説明書 409- 8004
Rev A 19 of 31

Customer Manual
取扱説明書 409- 8004
Rev A 20 of 31
・
・・
・バッテリー
バッテリーバッテリー
バッテリー油圧式工具使用上
油圧式工具使用上油圧式工具使用上
油圧式工具使用上のご
のごのご
のご注意
注意注意
注意