RIDGID PC116 User manual

RIDGE TOOL COMPANY
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EN
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PC116
Power Tubing
Cutter

944-732-258.09_REV Cii
PC116/PTC-400 Power Tubing Cutter
T ble of Contents
Recording Form for achine Serial Number ..................................................................................................................................1
Safety Symbols ..................................................................................................................................................................................2
General Power Tool Safety Warnings
Work Area Safety ............................................................................................................................................................................2
Electrical Safety ..............................................................................................................................................................................2
Personal Safety ..............................................................................................................................................................................3
Power Tool Use and Care ..............................................................................................................................................................3
Service ............................................................................................................................................................................................3
Specific Safety Information ..............................................................................................................................................................3
RIDGID Contact Information ............................................................................................................................................................4
Description ........................................................................................................................................................................................4
Specifications ....................................................................................................................................................................................5
Standard Equipment ......................................................................................................................................................................5
Assembly ............................................................................................................................................................................................5
Bench Mounting ..............................................................................................................................................................................5
Pre-Operation Inspection ..................................................................................................................................................................6
achine and Work Area Set-Up........................................................................................................................................................6
PC116ST Stand/Adjustment ..........................................................................................................................................................7
Operating Instructions ......................................................................................................................................................................8
Adjusting Cutter For Different Tube Sizes ......................................................................................................................................8
Selecting/Changing Operating Speed ............................................................................................................................................8
Cutting Tube....................................................................................................................................................................................9
Reaming Tube ..............................................................................................................................................................................10
Transportation ..............................................................................................................................................................................10
Storage..............................................................................................................................................................................................10
aintenance Instructions
Cleaning ........................................................................................................................................................................................11
Lubrication ....................................................................................................................................................................................11
Changing Cutter Wheel ................................................................................................................................................................11
Motor Overcurrent Protection........................................................................................................................................................11
Changing Motor Brushes ..............................................................................................................................................................11
Troubleshooting ............................................................................................................................................................................13
Service And Repair ......................................................................................................................................................................13
Optional Equipment ........................................................................................................................................................................13
Disposal ............................................................................................................................................................................................14
EC Declaration of Conformity................................................................................................................................Inside Back Cover
Lifetime Warranty ..............................................................................................................................................................Back Cover
*Original Instructions - English

PC116/PTC-400 Power Tubing Cutter
Record Serial Number below and retain product serial number which is located on name plate.
Serial
No.
PC116/PTC-400
Power Tubing Cutter
Tubing Cutter
WARNING!
Read this O erator’s Manual
carefully before using this
tool. Failure to understand
and follow the contents of
this manual may result in
electrical shock, re and/or
serious ersonal injury.

This symbol indicates the risk of hands, fingers or other
body parts being caught or wrapped in rollers or other
moving parts.
944-732-258.09_REV C2
PC116/PTC-400 Power Tubing Cutter
Gener l Power Tool S fety
W rnings*
WARNING
Re d ll s fety w rnings, instructions, illustr -
tions nd specific tions provided with this power
tool. F ilure to follow ll instructions listed below
m y result in electric shock, fire, nd/or serious
injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work Are S fety
•Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
•Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
•Keep children and by-standers away while operat-
ing a power tool. Distractions can cause you to lose
control.
Electric l S fety
•Power tool plugs must match the outlet. Never
mod ify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodi -
fied plugs and matching outlets will reduce risk of elec-
tric shock.
•Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig-
erators. There is an increased risk of electrical shock
if your body is earthed or grounded.
•Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electrical shock.
•Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of elec-
tric shock.
•If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
S fety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe-
ty information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual careful-
ly before using the equipment. The operator’s manual
contains important information on the safe and proper
operation of the equipment.
This symbol means always wear safety glasses with
side shields or goggles when handling or using this
equipment to reduce the risk of eye injury.
NOTICE
DANGER
WARNING
CAUTION
This symbol indicates the risk of electrical shock.
* The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable UL/CSA/EN 62841-1 standard.
This section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this
tool.
This symbol means do not wear gloves while operating
this machine to reduce the risk of entanglement.
This symbol indicates the risk of hands, fingers or other
body parts being cut by the rotating or moving parts.
This symbol indicates the risk of machine tipping, caus-
ing striking or crushing injuries.

944-732-258.09_REV C 3
(GFCI) protected supply. Use of a GFCI reduces
the risk of electric shock.
Person l S fety
•Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A mo -
ment of inattention while operating power tools may
result in serious personal injury.
•Use personal protective equipment. Always wear
eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
•Prevent unintentional starting. Ensure the switch
is in the OFF position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energizing power tools that have the switch
ON invites accidents.
•Remove any adjusting key or wrench before turn-
ing the power tool ON. A wrench or a key left attached
to a rotating part of the power tool may result in per-
sonal injury.
•Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of the
power tool in unexpected situations.
•Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, and clothing away from
moving parts. Loose clothes, jewelry, or long hair
can be caught in moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
•Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
Power Tool Use nd C re
•Do not force power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it is designed.
•Do not use power tool if the switch does not turn it
ON and OFF. Any power tool that cannot be con-
trolled with the switch is dangerous and must be
repaired.
PC116/PTC-400 Power Tubing Cutter
•Disconnect the plug from the power source and/or
the battery pack, if detachable, from the power
tool before making any adjustments, changing
accessories, or storing power tools. Such preven-
tive safety measures reduce the risk of starting the
power tool accidentally.
•Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the tool. Power
tools are dangerous in the hands of untrained users.
•aintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s op -
er ation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
•Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into
account the working conditions and the work to be
performed. The use of the power tool for operations dif-
ferent from those intended could result in a hazardous
situation.
•Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
Service
•Have your power tool serviced by a qualified repair
person using only identical replacement parts.
This will ensure that the safety of the power tool is
maintained.
Specific S fety Inform tion
WARNING
This section cont ins import nt s fety inform tion
th t is specific to this tool.
Re d these prec utions c refully before using the
PC116/PTC-400 Power Tubing Cutter to reduce
the risk of electric l shock or other serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE!
Keep this manual with machine for use by the operator.
•Do not wear gloves or loose clothing when oper-
ating Power Tubing Cutter. Keep sleeves and jack-

The tubing cutter is not designed for use with pipe.
Figure 1 – RIDGID®PC116/PTC-400 Power Tubing Cutter
ets buttoned. Do not reach across machine. Clothing
can be caught by the machine resulting in entangle-
ment.
•Keep hands away from rotating parts such as
rollers, reamer, cutting wheel and tube. Allow parts
to come to a complete stop before handling the tool
or tube. This practice will reduce the chance of entan-
glement in rotating parts.
•Secure machine to stable bench or stand. Properly
support the tubes. This will reduce the risk of striking
and crushing injuries from tipping and falling tube and
equipment.
•Do not cut visibly bent tubing or tubing with fit-
tings attached. Reduces the risk of excessive vibra-
tion and loss of control of the machine and/or tubing.
•Always wear appropriate eye protection and appro-
priate personal protective equipment. Cutting tools
can break or shatter. This will reduce the risk of injury.
•One person must control the work process and the
foot switch. Only the operator should be in the work
area when the machine is running. This helps reduce
the risk of injury.
•Read and understand these instructions and the
instructions and warnings for all equipment and
materials being used before operating this tool to
reduce the risk of serious personal injury.
RIDGID Cont ct Inform tion
If you have any question concerning this RIDGID®product:
– Contact your local RIDGID®distributor.
– Visit RIDGID.com to find your local RIDGID contact
point.
– Contact Ridge Tool Technical Service Department at
[email protected], or in the U.S. and
Cana da call [phone].
Description
The RIDGID®PC116/PTC-400 Power Tubing Cutter is
designed to cut ½" to 4" nominal size (12 to 100 mm)
metallic and plastic tubing/conduit.
A two speed switch controls the roller speed and a pneu-
matic foot switch provides ON/OFF control of the motor. A
scale is included for tube measurement. The Power
Tubing Cutter is lightweight and compact for ease of
transport.
An optional reamer is available to remove burrs from the
inside of tubing up to 2" (50 mm).
944-732-258.09_REV C4
PC116/PTC-400 Power Tubing Cutter
Grip
Quick
Switch Size
Adjustment
Handle
Foot
Switch
Plug
Switch Label
Cord Wrap
Feed Screw
Quick Feed Cutter Release
Rollers
Warning
Label
I-Low/O-OFF/II-High
Switch
easurement
Scale
Reamer Storage
Reamer
Connection
Serial Plate
Cutter Wheel
(Hidden)
Wheel
Storage
(Back)

Figure 2 – achine Serial Number
The machine serial number is located on the side of the
cutter. The last 4 digits indicate the month and year of
manufacture. (10 = month, 19 = year).
Specific tions
Nominal Tube Size
Cutting Capacity.........½" to 4" (12 mm to 100 mm)
Actual Cutting
Capacity .....................½" to 4.5" (12 mm to 116 mm)
Nominal Reaming
Capacity ...................½" to 2" (12 mm to 50 mm)
(optional accessory)
Max. Tube Length ....20' (6m)
Motor
Type .........................Universal
Voltage.....................100-120V 220-240V
Current .....................5.8 A 3.0A
Frequency ................50/60 z 50/60 z
Power .......................705W 705W
Refer to on-product serial plate for information specific to unit.
Roller Rotational
Speed.........................190/363 RPM for 220-240V,
225/385 RPM for 100-120V
Controls......................I-LOW/O-OFF/II- IG Switch
and ON/OFF Foot Switch
Weight ........................32 lbs. (14.5 kg)
Overall Dimension
L x W x ....................11.6" × 9.4" × 15.9"
(295 mm × 239 mm × 403 mm)
Operating
Temperature...............-4°F to 122°F (-20°C to 50°C)
Sound Pressure (LPA)* ...82.3 dB(A), K=3
Sound Power (LWA)*.......93.3 dB(A), K=3
* Sound measurements are measured in accordance with a standardized test per
Standard EN 62481-1.
- Sound emissions may vary due to your location and specific use of these
tools.
- Daily exposure levels for sound need to be evaluated for each application and
appropriate safety measures taken when needed. Evaluation of exposure lev-
els should consider the time a tool is switched OFF and not in use. This may
significantly reduce the exposure level over the total working period.
St nd rd Equipment
Refer to the RIDGID catalog for details on equipment
supplied with specific machine catalog numbers.
Selection of appropriate materials and instal-
lation, joining and forming methods is the responsibility of
the system designer and/or installer. Selection of improp-
er materials and methods could cause system failure.
Stainless steel and other corrosion resistant materials
can be contaminated during installation, joining and form-
ing. This contamination could cause corrosion and pre-
mature failure. Careful evaluation of materials and meth-
ods for the specific service conditions, including chemical
and temperature, should be completed before any instal-
lation is attempted.
To reduce the risk of ferrous contamination of stainless
steel, make sure that the rollers are clean and debris
free. Thoroughly clean with a stainless steel brush.
Change the cutter wheel and reamer before use with
stainless steel material. Best practice is to dedicate a
cutter for stainless steel.
Assembly
WARNING
To reduce the risk of serious injury during use, follow
these procedures for proper ssembly. Switch should
be OFF nd m chine unplugged before ssembly.
Bench Mounting
The machine can be mounted on a level, stable bench. To
mount the unit on a bench, unscrew the rubber feet at the
four corners of the machine base (See Figure 16) and use
M8 bolts to retain machine to the bench. Tighten securely.
944-732-258.09_REV C 5
PC116/PTC-400 Power Tubing Cutter
NOTICE
Tube/Conduit Maximum all Cutter heel
Material* Thickness E-850 E-855
Cat. #66938 Cat. #66943
Carbon Steel 0.1" (2.5 mm) X
Stainless Steel 0.1" (2.5 mm) X
Aluminum 0.1" (2.5 mm) X
Copper 0.1" (2.5 mm) X
Plastic 0.23" (6 mm) X
* General guideline only.Material composition, hardness and other factors
affect ability to cut, wheel life, burr formation, etc

Pre-Oper tion Inspection
WARNING
Before e ch use, inspect your
Power Tubing Cutter nd cor-
rect ny problems to reduce
the risk of serious injury from
electric shock, ent nglement,
crushing injuries nd other c uses nd prevent
m chine d m ge.
1. Make sure that the Power Tubing Cutter is unplugged.
2. Clean the machine and equipment, including han-
dles and controls. This aids inspection and helps pre-
vent the machine or control from slipping from your
grip. Clean and maintain the machine per the main-
tenance instructions.
3. Inspect the Power Tubing Cutter for:
• Inspect the cord and plug for damage or modifica-
tion.
• Proper assembly, maintenance and completeness.
• Any broken, worn, missing, misaligned or binding
parts or other damage.
• Presence and operation of the foot switch. Confirm
that foot switch is attached, in good condition, that
it cycles smoothly and does not stick.
• Free movement of feedscrew, cutter wheel and
support rollers.
• Presence and readability of the warning and other
labels (See Figure 1).
• Inspect the cutting edges of the cutter wheel and
reamer for wear, deformation, chips or other issues.
Dull, damaged or loose cutters can damage the
tool, produce poor quality cut and increase the risk
of injury.
• If using the PC116TS stand(s), clean, inspect and
lubricate as needed.
• Any condition which may prevent safe and nor-
mal operation.
If any problems are found, do not use the tool until the
problems have been repaired.
4. Inspect and maintain any other equipment being
used per its instructions to make sure it is functioning
properly.
M chine nd Work Are Set-Up
WARNING
Set up the Power
Tubing Cutter nd
work re ccording
to these procedures
to reduce the risk of
serious injury from electric shock, ent nglement,
crushing injuries nd other c uses nd prevent
m chine d m ge.
1. Check work area for:
• Adequate lighting.
• Flammable liquids, vapors or dust that may ignite.
If present, do not work in area until sources have
been identified and corrected. The cutter is not
explosion proof and can cause sparks.
• Clear, level, stable, dry location for all equipment
and operator.
• Properly grounded electrical outlet of the correct
voltage. Check machine serial plate for required
voltage. A three-prong or GFCI outlet may not be
properly grounded. If in doubt, have outlet inspect-
ed by a licensed electrician.
2. Inspect the work to be done. Determine the material,
type and size of the tube. Determine the correct equip-
ment for the job. See Specifications section.
3. Confirm all equipment to be used has been properly
inspected and assembled.
4. Place the machine on a flat, level, stable surface.
See “Bench Mounting” in Assembly section. Confirm
that unit is stable and secure.
5. If tube will extend more than 6" (15 cm) beyond the
machine, use one or more appropriate stands to
support the tube. Place the stands in line with rollers.
Longer tube may need more than one stand. Only
use stands designed for this purpose. Improper sup-
ports or supporting the tube by hand can cause tip-
ping or entanglement injuries. Do not exceed the
marked stand capacity. When the cutter and stand are
sitting on the same plane, use the RIDGID PC116TS
Tube Stand to support the tube.
If working on a bench or other raised work area, a
variety of RIDGID Pipe Stands can be used to support
the tube. If using the PC116/PTC-400 on the ground,
use the RIDGID PC116TS Tube Stand to support the
tube. See Figure 3.
944-732-258.09_REV C6
PC116/PTC-400 Power Tubing Cutter

944-732-258.09_REV C 7
the machine and tube. This helps prevent non-oper-
ators from contacting the machine or tube and
reduces the risk of tipping or entanglement.
7. Position the foot switch as shown in Figure 8 to allow
a proper operating position.
8. With the switch in the O-OFF position, run the cord
along a clear path. With dry hands, plug the power
cord into the properly grounded outlet. Keep all con-
nections dry and off the ground. If the power cord is
not long enough, use an extension cord that:
• Is in good condition.
• as a three-prong plug like on the power tubing cut-
ter.
• Is rated for outdoor use.
• as sufficient wire size. For extension cords up
to 50' (15.2 m) long use 14 AWG (2.5 mm2) or
heavier. For extension cords 50'-100' (15.2 m -
30.5 m) long use 12 AWG (2.5 mm2) or heavier.
9. Check the power tubing cutter for proper operation.
With hands clear:
• Move the speed switch to the I-LOW speed posi-
tion. Press and release the foot switch. The rollers
should rotate as indicated by the arrows in Figure 5.
If the machine does not rotate in the correct direc-
tion, or the foot switch does not control the machine
operation, do not use the machine until it has been
repaired.
• Depress and hold the foot switch. Inspect the mov-
ing parts for misalignment, binding, odd noises or
any other unusual conditions. Remove foot from the
foot switch. If any unusual conditions are found, do
not use the machine until it has been repaired.
Figure 5 – Roller Direction of Rotation
10. Move the speed switch to the O-OFF position, and
with dry hands unplug the machine.
Figure 3 – Stand placement
Figure 4 – PC116TS Stand Adjustment
PC116TS St nd/Adjustment
PC116TS Stand is an optional accessory designed for use
with PC116/PTC-400 Cutter and not intended for other
uses.
To adjust ball heads for tube size:
a. Depress button
b. Move ball head to proper tube size position (see
Figure 4)
c. Release button – confirm securely located
To adjust stand height, turn collar to raise or lower stand
head. Stand is designed to be placed on the same flat sur-
face as the PC116/PTC-400 Cutter. See Figure 3. If
needed, suitable spacers (such as a piece of wood) can
be used to raise stand.
6. Restrict access or set up guards or barricades to
create a minimum of 3 feet (1 m) of clearance around
PC116/PTC-400 Power Tubing Cutter
4
0
-
7
6
1.
5
-
3
0
.
5
-
1.
5
1
2
-
4
0
4
0
4
0
0
4
-
-
4
2
2
-
1
1
2
6
7
7
6
-
7
0
0
-
4
0
5
5
1
.
1
5
-
1
5
5
-
0
.
0
5
1
3
-
3
5
5
-
1
.
.
5
1
5
Ball Head
Collar
Button
3" - 4.5" (76-120 mm)
1.5" - 3" (40-76 mm)
0.5" - 1.5" (12-40 mm)
A
B
C
A
B
C

944-732-258.09_REV C8
PC116/PTC-400 Power Tubing Cutter
Oper ting Instructions
WARNING
Do not we r gloves or
loose clothing when
oper ting Power Tub -
ing Cutter. Keep
sleeves nd j ckets
buttoned. Do not re ch cross m chine. Clothing c n
be c ught by the m chine resulting in ent nglement.
Keep h nds w y from rot ting p rts such s rollers,
re mer, cutting wheel nd tube. Allow p rts to come
to complete stop before h ndling the tool or tube.
This pr ctice will reduce the ch nce of ent nglement
in rot ting p rts.
Properly support the tubes. This will reduce the
risk of striking nd crushing injuries from tipping nd
f lling tube nd equipment.
One person must control the work process nd the
foot switch. Only the oper tor should be in the work
re when the m chine is running. This helps reduce
the risk of injury.
Follow oper ting instructions to reduce the risk of
serious injury from electric shock, ent nglement,
crushing injuries nd other c uses nd prevent m -
chine d m ge.
Make sure that machine and work area is properly set up
and that the work area is free of bystanders and other dis-
tractions. The operator should be the only person in the
area while the machine is operated.
Adjusting Cutter For Different Tube Sizes
Quick Switch Size Adjustment
The quick switch size adjustment is provided to quickly
adjust between tube size ranges 2" (50mm) and smaller
and 2" to 4" (50 mm to 100 mm).
Figure 6 – Quick Switch Size Adjustment
1. With no tube in cutter, grasp grip and release the pin
by slightly depressing the knob and turning slight-
ly counter-clockwise . The knob is spring loaded
and will retract, control the movement of the knob.
See Figure 6.
2. Using grip, move head to desired position .
3. Insert the quick switch knob to retain head in position.
Quick Feed Cutter Adjustment
This quick feed cutter adjustment is used to advance
and retract the cutter wheel during cutting operation.
1. To advance the cutter wheel, push the handle down
(Figure 7A) until it engages the tube.
2. To retract cutter wheel, loosen the handle/feedscrew
1-2 turns (Figure 7B) and press the release (Figure
7C) to allow it to retract (it is spring loaded – control
the movement of the handle).
Figure 7 – Quick Feed: A-Advance, B-Loosen, C-Retract
Selecting/Ch nging Oper ting Speed
The Power Tubing Cutter has two operating speeds –
LOW and IG , see Figure 8.
Figure 8 – Speed Label
LOW speed (I-Low switch setting). This decreases the
risk of tube vibration and oscillation during use.
Recommended for tube 2" (50mm) diameter and
smaller, and longer than 6.5' (2m)
IG speed (II- igh switch setting). This will lower cutting
time.
For tube larger than 2" (50mm) diameter of any
length
For any tube shorter than 6.5' (2m)
1
3
2
AB C
I II
LOW
HIGH
O
OFF
1
2
3

Tube vibration and oscillation depend on many factors,
such as the tube length, size, weight, straightness, stand
alignment, roller speed, etc. If at any time you feel the tube
is excessively vibrating or oscillating, release the foot
switch. If in II- igh speed, change to I-Low speed and try
again. If in I-Low speed, change to another cutting method
for that piece, such as a hand cutter.
To change speeds, release foot switch and allow cutter to
come to a complete stop. Move switch to the desired
position. Do not change operating speed while machine is
running.
Cutting Tube
1. Check that the tubing is not visibly bent and no fit-
tings are attached. Cutting bent tubes or tubes with
fittings can result in excessive vibration and loss of
control. Use a hand cutter if needed. Mark the tubing
at the desired length. For convenience, a measuring
scale is provided on the machine.
2. If needed, adjust the power tubing cutter size range
with the quick switch size adjustment.
3. Place the tubing on the rollers so that the cutting
mark is located under the cutter wheel, on the zero
mark of the scale. If the tubing extends beyond the
machine, position supports under the tube. Supports
should be adjusted so the tube sits squarely on the
rollers. This will help insure proper tracking of the cut.
See Figure 3.
4. Assume a proper operating position to help maintain
control of the machine and tube (see Figure 10):
• Be sure you have convenient access to the tools
and switch.
• Be sure that you can control the foot switch. Do not
step on foot switch yet. In case of emergency, you
must be able to release the foot switch.
• Be sure that you have good balance and do not
have to overreach.
5. Advance the quick feed system until the support
rollers contact the tube (Figure 9). Align the cutter
wheel with the mark on the tubing. Tighten the feed-
screw to bring the cutter wheel in contact with the
tube. After cutter wheel contacts tube, advance the
feedscrew an additional 1 to 1½ turns to grip the
tube. Do not over advance the feedscrew, this can
oval the pipe and increase burr formation.
Figure 9 – Support Rollers Contacting Tubing
6. Move the I-Low/O-OFF/II- igh switch into the appro-
priate position for the tube being cut
7. Depress the foot switch. The rollers and the tube will
start to rotate. Keep hands way from rotating parts.
Figure 10 – Cutting Tubing
8. Advance the feed screw by slowly and continuously
tightening the feedscrew until the tubing is cut.
Aggressive cutting can damage the cutter wheel
and cause excessive burrs. Maintain the support
rollers in contact with the tube to help hold the tube in
place.
If the tubing spirals while being cut, stop the cut and
check the machine set up, especially the alignment of
the tube stands. Different tube materials may need
slight additional tightening of the feedscrew to improve
tracking.
944-732-258.09_REV C 9
PC116/PTC-400 Power Tubing Cutter
Support Rollers
Cutter
Wheel
Tube
Scale

9. Remove foot from the foot switch. Then move the I-
Low/O-OFF/I- igh switch into O-OFF position.
10. When tubing stops rotating, loosen the feedscrew 1-
2 turns and press the release to fully retract the cut-
ter wheel. Remove the tubing.
Re ming Tube
Figure 11 – Installing Reamer
1. Place the I-Low/O-OFF/I- igh switch in the O-OFF
Position.
2. Remove the reamer from the storage position and
mount in use position as shown in Figure 11. Confirm
that the reamer is securely mounted.
3. Move the I-Low/O-OFF/I- igh switch into I-Low posi-
tion.
4. Depress the foot switch. Keep hands away from
tube ends and rotating parts.
5. Securely grasp the tube. Properly support the tube to
help maintain control.
6. Place the tubing over the reamer cone and gently
apply pressure (Figure 12) to remove burrs from inside
of tube end. Do not force the tube into the reamer, this
can cause the reamer to grab the tube and spin it in
your hands.
Figure 12 – Reaming Tubing
7. Remove foot from the foot switch.
8. Place the I-Low/O-OFF/I- igh switch in the O-OFF
Position.
9. Remove reamer from use position and return to stor-
age position.
Tr nsport tion
1. Remove or secure all loose equipment and material
from the machine prior to moving to prevent falling or
tipping.
2. Place the cutter wheel in down position.
3. Wrap the power cord and foot switch hose around the
cord hook and secure as shown in Figure 13.
4. Lift with grip. Use care in lifting and moving. Be
aware of the machine weight.
Figure 13 – Cord/Hose Wrapped
Stor ge
The Power Tubing Cutter must be kept
dry and indoors or well covered if kept outdoors. Store the
machine in a locked area that is out of reach of children and
people unfamiliar with Power Tubing Cutter. This machine
can cause serious injury in the hands of untrained users.
944-732-258.09_REV C10
PC116/PTC-400 Power Tubing Cutter
Reamer
WARNING
Wheel
Storage

M inten nce Instructions
WARNING
M ke sure th t the switch is in the O-OFF position
nd the m chine is unplugged before performing
ny m inten nce or m king ny djustments.
M int in cutter ccording to these procedures to
reduce the risk of injury from electric l shock, ent n-
glement nd other c uses.
Cle ning
Gently clean the machine after each use with a clean dry
cloth. Keep the rollers clean and free from dirt and debris.
Keep the reamer clean and free from chips for maxi-
mum efficiency.
Clean any dust and debris from the motor vents.
Lubric tion
On a monthly basis (or more often if needed) lubricate all
exposed moving parts of Power Tube Cutter and PC116TS
stand (such as feed screw, quick feed system, rollers and
pivot points) with a light lubricating oil. Wipe any excess oil
from exposed surfaces.
Ch nging Cutter Wheel
See Specifications for proper cutting wheel selection.
Change the cutter wheel when cutting different materi-
als, replace the cutter wheel when the cutting edge
becomes chipped or flat. An extra cutter wheel can be
stored on the unit. See Figure 13.
1. Remove the link pin. The wheel holder will drop free
(Figure 14).
Figure 14 – Removing Wheel Holder
2. Remove wheel pin and cutter wheel/bearing (Figure
15).
3. Inspect bearing. Bearing should move freely. Replace
if needed.
4. Reverse process to install cutter wheel.
Figure 15 – Changing Cutter Wheel
Motor Overcurrent Protection
The cutter is equipped with overcurrent protection that
turns off the machine to protect the motor if it draws exces-
sive current.
If the machine shuts down unexpectedly, release the
footswitch. Place the switch in the O-OFF position and
unplug the machine. Remove any tube from the machine.
Follow the Pre-Operation Inspection and Mac ine and
Work Area Set-up sections to confirm that the machine
works properly.
Ch nging Motor Brushes
Check motor brushes every six months, the brushes
should be changed if the length is less than 5 mm (0.2").
1. Confirm that switch is in the O-OFF position and the
machine is unplugged.
2. Loosen the five screws that hold the bottom cover
(Figure 16) and remove cover (Some screws are
retained to cover).
3. Use a screwdriver to unscrew and remove the brush
caps (Figure 17). Gently remove the carbon brushes
and check the length (Figure 18). If brush length is
less than 5 mm (0.2"), change brushes.
4. Insert brush into brush holder, properly aligning the
brush tabs with the reliefs in the brush holder.
5. Securely tighten the brush caps. Reinstall the bottom
cover.
6. Once the machine is reassembled, run the machine in
the II- igh speed for five minutes with no tube in the
machine to break in the brushes.
944-732-258.09_REV C 11
PC116/PTC-400 Power Tubing Cutter
Bearing Cutter
Wheel
Wheel
Holder Link Pin
Wheel Pin

Figure 16 – Bottom Cover Screws
Figure 17 – Removing Brush Cap
Figure 18 – Inspect Brush Length
944-732-258.09_REV C12
PC116/PTC-400 Power Tubing Cutter
Feet
Screw
Screw
10.28" (261 mm)
6.93" (176 mm)
0.71"
(18 mm)
0.2" (5 mm)
in.
Scan the QR code below to access the literature and
video of PC116/PTC-400.

Service nd Rep ir
WARNING
Improper service or rep ir c n m ke the m chine
uns fe to oper te.
The Maintenance Instructions will take care of most of the
service needs of this machine. Any problems not ad -
dressed by this section should only be handled by a
RIDGID Independent Service Center. Use only RIDGID
service parts.
For information on your nearest RIDGID Independent
Service Center or any service or repair questions see
Contact Information section in this manual.
Option l Equipment
WARNING
To reduce the risk of serious injury, only use cces-
sories specific lly designed nd recommended for
use with the RIDGID PC116/PTC-400 Power Tubing
Cutter, such s those listed.
For a complete listing of RIDGID equipment available
for these tools, see the Ridge Tool Catalog online at
RIDGID.com or see Contact Information.
944-732-258.09_REV C 13
PC116/PTC-400 Power Tubing Cutter
PROBLEM POSSIBLE REASONS SOLUTION
Excessive vibration dur-
ing operation.
achine not cutting
tubes properly.
achine stalls while
cutting.
achine does not oper-
ate.
Excessive tube burrs or
end deformation.
achine stops while foot
switch is depressed. Re-
starts when foot switch
is re-depressed.
Troubleshooting
Wrong operating speed.
Cutting bent tube.
Long tube not properly supported.
Machine not properly mounted.
Worn cutter wheel.
Use on incorrect tube size or material.
Agressive feeding of the cutter wheel while cutting.
Motor brushes are worn out.
Overcurrent protection activated.
Worn or damaged cutter wheel.
Agressive feeding of the cutter wheel while cutting.
ole in foot switch/hose.
Air switch leaks.
See Selecting Operating Speed.
Do not cut visibly bent tube. Use hand cutter.
Support long tube with pipe stands.
Properly mount the machine on flat surface, bolt
with the mounting bolts.
Replace worn cutter wheel.
Use on correct type of tube (see Specifications).
Gently feed the cutter wheel.
Install new motor brushes.
Follow Motor Overcurrent instructions in
Maintenance section.
Replace cutter wheel.
Gently feed the cutter wheel.
Replace foot switch.
If no issue found with foot switch/hose, have air
switch replaced.
Catalog
No. Description
64903 PC116TS Tube stand for use with PC116/PTC-400
66253 PC116 220-240V Motor carbon brush
66248 PC116 100-120V Motor carbon brush
56662 VJ-99 28" - 52" V- ead igh Pipe Stand
64908 137S Reamer for PC116/PTC-400
66938 E850 Cutter Wheel (For Metallic Tube)
66943 E855 Cutter Wheel (For Plastic Tube)
64898 Cutter Wheel Bearing

944-732-258.09_REV C14
PC116/PTC-400 Power Tubing Cutter
Dispos l
Parts of these tools contain valuable materials and can be
recycled. There are companies that specialize in recycling
that may be found locally. Dispose of the components in
compliance with all applicable regulations. Contact your
local waste management authority for more information.
For EC Countries: Do not dispose of elec-
trical equipment with household waste!
According to the European Guideline 2012/ -
19/EU for Waste Electrical and Electronic
Equipment and its implementation into nation-
al legislation, electrical equipment that is no
longer usable must be collected separately and disposed
of in an environmentally correct manner.

Coupe-tubes électrique PC116/PTC-400
Inscrivez ci-dessous le numéro de série de l’appareil indiqué sur sa plaque signalétique pour future
référence.
No de
série
Coupe-tu es électrique
PC116/PTC-400
Coupe-tubes
AVERTISSEMENT !
Familiarisez- ous a ec ce mode
d’emploi a ant d’utiliser l’appareil.
Tout manque de compréhension
ou d’adhésion aux consignes ci-
après augmenterait les risques de
choc électrique, d’incendie et/ou
de gra e blessure corporelle.

944-732-258.09_REV C16
Coupe-tubes électrique PC116/PTC-400
Ta le des matières
Fiche d’enregistrement du numéro de série de l’appareil ..........................................................................................................15
Symboles de sécurité ......................................................................................................................................................................17
Consignes de sécurité générales visant les appareils électriques
Sécurité des lieux..........................................................................................................................................................................17
Sécurité électrique ........................................................................................................................................................................17
Sécurité individuelle ......................................................................................................................................................................18
Utilisation et entretien des appareils électriques ..........................................................................................................................18
Service après-vente ......................................................................................................................................................................19
Consignes de sécurité spécifiques................................................................................................................................................19
Coordonnées RIDGID®....................................................................................................................................................................19
Description ......................................................................................................................................................................................19
Caractéristiques techniques ..........................................................................................................................................................20
Equipements de base ..................................................................................................................................................................21
Assemblage......................................................................................................................................................................................21
Montage sur banc ........................................................................................................................................................................21
Inspection préalable ........................................................................................................................................................................21
Préparation de l’appareil et du chantier ........................................................................................................................................22
Installation et réglage du support PC116ST ................................................................................................................................22
Utilisation de l’appareil....................................................................................................................................................................23
Réglage du galet de coupe en fonction de la section du tube ......................................................................................................23
Sélection et changement de la vitesse de rotation........................................................................................................................24
Coupe des tubes ..........................................................................................................................................................................25
Alésage des tubes ........................................................................................................................................................................26
Transport ......................................................................................................................................................................................26
Remisage ..........................................................................................................................................................................................27
Consignes d’entretien
Nettoyage......................................................................................................................................................................................27
Lubrification ..................................................................................................................................................................................27
Remplacement du galet de coupe ................................................................................................................................................27
Protection thermique du moteur....................................................................................................................................................28
Remplacement des balais moteur ................................................................................................................................................28
Dépannage....................................................................................................................................................................................29
Révisions et réparations................................................................................................................................................................29
Accessoires......................................................................................................................................................................................29
Recyclage ........................................................................................................................................................................................30
Déclaration CE ..............................................................................................................................................Recto de page de garde
Garantie à vie................................................................................................................................................................Page de garde
*Texte d’origine en anglais

Coupe-tubes électrique PC116/PTC-400
944-732-258.09_REV C 17
Ce symbole indique un risque d’écrasement des mains,
doigts et autres membres par les galets en rotation.
Consignes de sécurité générales
visant les appareils électriques*
AVERTISSEMENT
Familiarisez-vous avec l’ensem le des consignes
de sécurité, les instructions, les illustrations et les
caractéristiques techniques visant cet appareil
électrique. Le non-respect de l’ensem le des con-
signes ci-dessous augmenterait les risques de
choc électrique, d’incendie et/ou de grave lessure
corporelle.
Conservez l’ensem le des consignes de
sécurité et d’utilisation pour future référence !
Le terme « appareil électrique » utilisé dans les aver-
tissements couvre à la fois les appareils sur secteur et les
appareils à piles.
Sécurité des lieux
•Assurez la propreté et le bon éclairage des lieux.
Les endroits encombrés ou sombres invitent les acci-
dents.
•e pas utiliser d’appareils électriques dans les
milieux volatiles tels qu’en présence de liquides,
gaz ou poussières inflammables. Les appareils
électriques produisent des étincelles susceptibles
d’enflammer les poussières ou gaz présents.
•Eloignez les enfants et les curieux lors de l’utilisa-
tion d’un appareil électrique. Les distractions risquent
de vous faire perdre le contrôle de l’appareil.
Sécurité électrique
•La fiche de l’appareil électrique doit correspondre
à la prise de courant utilisée. e jamais tenter de
modifier la fiche de manière quelconque. e pas
utiliser d’adaptateur sur un appareil équipé d’une
fiche de terre. Les fiches et prises non-modifiées et
adaptées les unes aux autres limiteront les risques
de choc électrique.
•Evitez tout contact avec des surfaces reliées à la
terre ou à la masse telles que tubeteries, radia-
teurs, cuisinières ou réfrigérateurs. Tout contact
du corps avec la terre ou une masse augmente les
risques de choc électrique.
•e pas exposer les appareils électriques à l’eau ou
aux intempéries. La pénétration d’eau à l’intérieur d’un
Sym oles de sécurité
Les symboles et mots clé de sécurité indiqués dans ce manuel et affichés sur l’appareil servent à souligner d’importantes
consignes de sécurité. Ce qui suit permettra de mieux comprendre la signification de tels mots clés et symboles.
Ce symbole sert d’avertissement aux dangers physiques potentiels. Le respect des consignes qui le suivent limitera les risques
d’accident, dont certains pourraient être mortels.
Le terme « DAN ER » signale une situation dangereuse qui, si elle n’est pas évitée, entrainera la mort ou de graves
blessures corporelles.
Le terme « AVERTISSEMENT » signale une situation dangereuse qui, si elle n’est pas évitée, pourrait entrain-
er la mort ou de graves blessures corporelles.
Le terme « CAUTION » indique une situation dangereuse qui, si elle n’est pas évitée, pourrait occasionner des
blessures minimales ou modérées.
Le terme « AVIS IMPORTANT » précède des informations concernant la protection des biens.
Ce symbole indique la nécessité de se familiarisez avec
le mode d’emploi avant d’utiliser le matériel. Le mode
d’emploi renferme d’importantes consignes visant la
sécurité et le fonctionnement du matériel.
Ce symbole indique la nécessité de porter des lunettes
de sécurité à visières ou étanches et un casque anti-bruit
lors de l’utilisation de ce matériel afin de limiter les
risques de blessure.
AVIS IMPORTANT
DANGER
AVERTISSEMENT
CAUTION
Ce symbole indique un risque de choc électrique.
* Lorsqu’exigé, la nomenclature utilisée dans la rubrique Consignes générales de sécurité des appareils électriques du manuel ci-présent et tiré textuellement
de la norme UL/CSA/EN 62841-1 applicable. Cette rubrique couvre la sécurité générale de nombreux types d’appareil électrique différents. La totalité des pré-
cautions énoncées ne s’applique pas nécessairement à tous les appareils couverts, et certaines d’entre-elles ne s’appliquent pas à l’appareil ci-présent.
Ce symbole déconseille le port de gants en cours d’opéra-
tion afin d’éviter leur embobinage dans le mécanisme.
Ce symbole indique un risque de coupure des mains,
doigts et autres membres lors de la rotation du mécanisme.
Ce symbole signale le risque de renversement du
matériel et des matériaux et les blessures qu’ils pour-
raient occasionner.

944-732-258.09_REV C18
appareil électrique augmentera les risques de choc
électrique.
•e pas maltraiter le cordon d’alimentation. e jamais
utiliser le cordon d’alimentation de l’appareil pour le
transporter, le tirer ou le débrancher. Eloignez le
cordon des sources de chaleur, de l’huile, des bords
tranchants et des mécanismes en marche. Les cor-
dons d’alimentation endommagés augmentent les
risques de choc électrique.
•Lors de l’utilisation de l’appareil à l’extérieur, pré-
voyez une rallonge électrique homologuée pour
ce type d’emploi. Cela limitera les risques de choc
électrique.
•S’il est inévitable d’utiliser l’appareil dans des
endroits humides, prévoyez une source d’alimen-
tation protégée par disjoncteur différentiel. La
présence d’un disjoncteur différentiel limitera les
risques de choc électrique.
Sécurité individuelle
•Soyez attentif, restez concentré et faites preuve
de bon sens lors de l’utilisation de ce type d’ap-
pareil. e jamais utiliser ce matériel lorsque vous
êtes fatigué ou sous l’influence de drogues, de
l’alcool ou de médicaments. Lors de l’utilisation d’un
appareil électrique, un instant d’inattention risque
d’entraîner de graves lésions corporelles.
•Prévoyez les équipements de protection indi-
viduelle appropriés. Portez systématiquement une
protection oculaire. Selon le cas, le port d’un masque
à poussière, de chaussures de sécurité antidéra-
pantes, du casque ou d’une protection auriculaire
peut aider à limiter les risques de lésion corporelle.
•Evitez les démarrages accidentels. Assurez-vous
que son interrupteur est éteint avant de brancher
l’appareil, y introduire un bloc-piles, le soulever ou
le transporter. Porter un appareil électrique avec
son doigt sur l’interrupteur, voire le brancher lorsque
son interrupteur est en position « Marche » est une
invitation aux accidents.
•Retirez toute clé ou dispositif de réglage éventuel
avant de mettre l’appareil en marche. Une clé ou tout
autre dispositif de réglage engagé sur un élément
mécanique pourrait provoquer un accident.
•e vous mettez pas en porte-à-faux. Maintenez
une bonne assiette et un bon équilibre à tout
moment. Cela assurera un meilleur contrôle de l’ap-
pareil en cas d’imprévu.
•Habillez-vous de manière appropriée. e portez ni
accessoires, ni bijoux. Eloignez vos cheveux, vos
Coupe-tubes électrique PC116/PTC-400
vêtements et vos gants des mécanismes lorsque
l’appareil fonctionne. Les foulards, les bijoux et les
cheveux longs risquent d’être entraînés par les mécan-
ismes en rotation.
•Vérifiez le bon raccordement et fonctionnement
des aspirateurs de poussière éventuels. De tels
aspirateurs peuvent limiter les risques associés à la dis-
persion des poussières.
•e permettez pas la familiarité issue d’une utili-
sation fréquente de l’appareil vous rendre com-
plaisant au point d’ignorer les principes de sécurité
applicables. La moindre inattention peut engendrer de
graves blessures corporelles dans une fraction de
seconde.
Utilisation et entretien des appareils
électriques
•e forcez pas l’appareil. Prévoyez l’appareil le
mieux adapté aux travaux envisagés. Un appareil
adapté produira de meilleurs résultats et un meilleur
niveau de sécurité lorsqu’il fonctionne au régime prévu.
•’utilisez pas d’appareil dont l’interrupteur marche/-
arrêt ne fonctionne pas correctement. Tout appareil
qui ne peut pas être contrôlé par son interrupteur est
considéré dangereux et doit être réparé.
•Débranchez l’appareil ou retirez son bloc-piles
avant tout réglage, remplacement d’outils ou stock-
age. De telles mesures préventives aideront à limiter
les risques de démarrage accidentel de l’appareil.
•Rangez les appareils électriques non utilisés hors
de la portée des enfants. L’utilisation de cet appareil
doit être exclusivement réservé à du personnel
ayant reçu une formation adéquate. Tout appareil
électrique peut devenir dangereux entre les mains
d’un novice.
•Assurez l’entretien régulier des appareils élec-
triques et de leurs accessoires. Assurez-vous de
l’absence d’éléments grippés ou endommagés,
voire toute autre anomalie susceptible de nuire au
bon fonctionnement et à la sécurité de l’appareil.
Faites réparer tout appareil endommagé avant de le
réutiliser. De nombreux accidents sont le résultat
d’appareils mal entretenus.
•Assurez l’affutage et la propreté des outils de
coupe. Des outils de coupe correctement entretenus
et affutés sont moins susceptibles de se gripper et sont
plus faciles à contrôler.
•Utilisez l’appareil, ses accessoires et ses outils
selon les consignes ci-présentes, tout en tenant
compte des conditions de travail existantes et de la