Teac A-6100 User manual

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CONTENTS
1.
GENERAL
DESCRIPTION
.
1
2.
SPECIFICATIONS
.
2,3
3.
TOOLS
FOR
TESTING
AND
MAINTENANCE
.
4
4.
TEAC
TEST
TAPE
-YTT
SERIES-
.
'5
5.
TAPE
TRANSPORT
PARTS
LOCATION
.
6
6.
PARTIAL
DISASSEMBLY
.
7
7.
LINE
VOLTAGE
AND
FREQUENCY
CONVERSION
.
11
8.
HEAD
ALIGNMENT
.
12
9.
MEASUREMENT
AND
ADJUSTMENT
-MECHANICAL-
.
14
10.
A-6100
ELECTRICAL
ADJUSTMENT
-GENERAL
NOTICE-
.
19
11.
MEASUREMENT
AND
ADJUSTMENT
-ELECTRICAL-
.
20
12.
A-6300
ELECTRICAL
ADJUSTMENT
-GENERAL
NOTICE-
.
31
13.
MEASUREMENT
AND
ADJUSTMENT
-ELECTRICAL-
.
32
14.
SERVICING
AND
MAINTENANCE
...
42
15.
LIST
OF
LINE
VOLTAGE
AND
FREQUENCY
(Hz)
USED
AROUND
THE
WORLD.
44
16.
TEAC
DECIBEL
TABLE
.
45
17.
TROUBLESHOOTING
.46,47
18.
LEVEL
DIAGRAMS
.
49,50
NOTE
When
placing
an
order
for
parts,
please
refer
to
the
PARTS
LIST
and
PRICE
LIST
FOR
PARTS
which
are
printed
separately
from
this
manual.
1.
File
the
PARTS
LIST
manual
together
with
this
SERVICE
MANUAL;
future
TECHNICAL
INFORMATION
SHEETS
should
also
be
kept
with
these.
2.
Use
the
PARTS
LIST
manual
and
the
PRICE
LIST
FOR
PARTS
when
ordering
replacement
parts
from
TEAC
Corp.

1.
GENERAL
DESCRIPTION
The
TEAC
A-6100/A-6300
is
an
excellent
home
entertainment
stereo
tape
deck,
built
to
semi-professional
standards
with
3
motors,
4
heads,
two
(selectable)
meter
scale
ranges,
and
completely
push-button
controlled
operation.
Accepts
either
7"
or
10-1/2"
reels,
and
has
tape
speeds
of
3-3/4
ips
and
7-1/2
ips
(A-6300)
or
7-1/2
ips
and
15
ips
(A-6100).
Special
features
include
switch-
selected
Bias
and
Equalization;
two
Line
Input
and
two
Line
Output
jacks
per
channel;
facilities
for
(optional)
remote/timer
controlled
operation;
and
special
features
for
the
A-6100
such
as
4-Track
playback;
MIC
ATT;
and
choice
of
0.3
V
or
0.775
V
"0
VU"
level
at
the
OUTPUT
jacks.
Although
the
A-6100/A-6300
internally
appears
to
be
similar
to
other
TEAC
models
(esp.
A-4300),
significant
differences
require
consulting
this
manual
before
any
attempt
to
service
the
deck.
This
A-6100/A-6300
Service
Manual/
Parts
Manual
contains
adjustment
and
alignment
information,
part
replacement
reference,
and
other
information
about
obtaining
new
parts.
If
adjustments
or
repair
procedures
are
not
sufficiently
clear
or
seem
too
difficult
to
accomplish,
or
for
more
detailed
technical
information,
you
may
contact
the
nearest
TEAC
Distributor,
a
TEAC
affiliated
subsidiary
corporation,
or
the
TEAC
Corporation.
TEAC
addresses
are
found
at
the
back
of
this
manual.
FEATURE
COMPARISON
CHART
A-6100::
A-6300
Tape
Speed
(ips)
15.
7K
VA.
3X
Automatic
Reverse
play
NO
YES
Counter
Repeat
(Playback)
NO
YES
Memory
ADT0-ST0P
YES
NO
Mic
Attenutor
YES
NO
Peak
Level
Indicators
YES
NO
Flip
Open
Head
Housing
YES
NO
0
VD
Marker
for
OUTPUT
YES
NO
Playback
Track
Selector
YES
NO
Output
Level
Selector
YES
NO
Other
minor
design
changes
were
also
incorporated
for
specific
differences
in
parts
and
circuitry
please
consult
the
Parts
List
and
Schematic
Diagrams.
DIMENSIONS
o
o
o
o
»j
•V
-
1
-

2-1.
SPECIFICATIONS
ELECTRICAL
ELECTRICAL
A-6100
FREQUENCY
RESPONSE:
Overall
from
recording
INPUT
to
playback
OUTPUT
lSlps
•••
40Hz'v26kHz
±3dB
7-l/2ips
•••
40Hz'v24kHz
±3dB
(Measured
at
20
dB
below
the
Specified
Level)
INPUT
IMPEDANCE:
a)
MIC:
lOkfl
(600SPvl0kQ)
b)
LINE:50kO
OUTPUT
LOAD
IMPEDANCE:
a)
LINE:
approx.
0.3V/10kO
b)
HEADPHONE:
0.3mW/8fi
0.775
V/10kS2
EQUALIZATION:
15ips
••
NAB
50psec.
3180psec.
7-l/2ips
••
NAB
50psec.
3180psec.
INPUT
LEVEL:
OUTPUT
LEVEL:
BIAS
FREQUENCY.:
a)
MIC:
-70dB±!dB
(0.25mV)
min.
b)
LINE:
-8dB
(308m
V)
-18dB
SdB
(97mV)
min.
c)
DIN:
-38dB
±2dB
min.
a)
OUTPUT:
-8dB,
OdB
selector
b)
HEADPHONE:
-24dB±SdB(4.9mV)
c)
DIN:
-8dB
100kHz
(±5kHz;
Push-pull
oscillator)
CHANNEL
SEPARATION:
45dB
or
more,
channel
to
channel
at
1kHz
ERASE
EFFICIENCY:
65dB
or
more
A-6300
FREQUENCY
RESPONSE:
Overall
from
recording
INPUT
to
playback
OUTPUT
7-l/2ips
•••
40Hz't24kHz
±3dB
3-3/4ips
•••
40Hz
,
vl6kHz
±3dB
(Measured
at
20
dB
below
the
Specified
Level)
INPUT
IMPEDANCE:
a)
MIC:
10kQ
(600S2vL0kSO
b)
LINE:50kS2
OUTPUT
LOAD
IMPEDANCE:
a)
LINE:
approx.
0.3V/10kR
b)
HEADPHONE:
0.3mW/8fl
EQUALIZATION:
7-l/2ips
••
NAB
50psec.
3180psec.
3-3/4ips
••
NAB
90psec.
3180psec.
INPUT
LEVEL:
OUTPUT
LEVEL:
a)
MIC:
-7OdB
SdB
(0.25mV)
min.
b)
LINE:
-8dB
(308mV)
-18dB
SdB
(97mV)
min.
c)
DIN:
-38dB
±2dB
min.
a)
OUTPUT:
-8dB
-2dB±$dB(610mV)
max.
b)
HEADPHONE:
-24dB±SdB(4.9mV)
c)
DIN:
-8dB
-2dB±IdB
max.
BIAS
FREQUENCY.:
CROSSTALK
REJECTION:
CHANNEL
SEPARATION:
ERASE
EFFICIENCY:
100kHz
(±5kHz;
Push-pull
oscillator)
45dB
or
more,
adjacent
track
at
125
Hz
50dB
or
more,
channel
to
channel
at
1kHz
68dB
or
more
-
NOTE
-
Value
of
"dB"
in
the
test
refer
to
0
dB=0.775V,
except
where
specified.
-If
a
Test
Set
or
an
AC
VTVM
calibrated
to
0
dB
=
IV
is
to
be
used,
appropriate
compensation
should
be
made.
Refer
to
the
TEAC
DECIBEL
TABLE
on
page
45
to
obtain
conversion
of
millivolts
to
dB
should
your
meter
not
have
a
dB
scale.
-
2
-

2-2.
SPECIFICATIONS
MECHANICAL
A-61QO
TYPE:
HEADS:
REEL
SIZE:
a)
2
track
2
channel
stereophonic
b)
2
track
2
channel
monophonic
c)
2
track
1
channel
monophonic
Erase
head
x
1,
Record
head
x
1,
2-T
Playback
x
l
4-T
Playback
x
1
10-1/2"
maximum
NAB
reel
TAPE
SPEED:
15ips
(38cm/s),
7-l/2ips
(19cm/s)
MOTORS:
WOW
AND
FLUTTER:
6-pole
eddy
current
motors
for
reel
drive
x
2
4/8
pole
hysteresis
synchronous
motor
for
capstan
drive
x
l
0.15%
at
15ips
(RMS)
0.18%
at
7-l/2ips
(RMS)
Wow
and
flutter
measured
according
to
unweighted
(RMS)
NAB
standard
using
TEAC
YTT-2004/2003
flutter
free
tape.
Above
value
is
measured
during
play¬
back.
FAST
WINDING
TIME:
Approx.
140
seconds
or
less
with
1800
ft
tape
OPERATING
POSITION:
Horizontal
or
vertical
POWER
REQUIREMENT:
DM
:
100V/50Hz,
60Hz
EX
:
100,
117,
220,
240V/50Hz,
60Hz
TCA:
117V/60Hz
*
TCA
models
for
TEAC
CORPORATION
OF
AMERICA
POWER
CONSUMPTION:
DM:
90W,
EX:
122W,
TCA:
122W
WEIGHT:
22
Kg
net
MECHANICAL
A-6300
TYPE:
HEADS:
REEL
SIZE:
a)
4
track
2
channel
stereophonic
b)
4
track
2
channel
monophonic
c)
4
track
1
channel
monophonic
Erase
head
x
1,
Record
head
x
1
,
Playback
head
x
2
10-1/2"
maximum
NAB
reel
TAPE
SPEED:
7-l/2ips
(19cm/s),
3-3/4ips
(9.5cm/s)
MOTORS:
6-pole
eddy
current
motors
for
reel
drive
x
2
4/8
pole
hysteresis
synchronous
capstan
motor
x
1
WOW
AND
FLUTTER:
0.18%
at
7-l/2ips
(RMS)
0.20%
at
3-3/4ips
(RMS)
Wow
and
flutter
measured
according
to
unweighted
(RMS)
NAB
standard
using
TEAC
YTT-2002/2003
flutter
free
tape.
Above
value
is
measured
during
play¬
back.
FAST
WINDING
TIME:
Approx.
160
seconds
or
less
with
1800
ft
tape
OPERATING
POSITION:
Horizontal
or
vertical
POWER
REQUIREMENT:
POWER
CONSUMPTION:
WEIGHT:
DM
:
100V/50HZ,
60Hz
EX
:
100,
117,
220,
240V/50HZ,
60Hz
TCA:
117V/60HZ
*
TCA
models
for
TEAC
CORPORATION
OF
AMERICA
DM:
101W,
EX:
135W,
TCA:
135W
22
kg
net
-
1
--
NOTE
-----
As
a
result
of
continuing
changes
and
improvements
during
the
pro¬
duction
run,
minor
difference
may
be
found
between
early
and
later
machines.
Refer
to
TEAC
TECHNICAL
INFORMATION
sheet
for
information
concerning
modifications.
-
3
-

3.
TOOLS
FOR
TESTING
AND
MAINTENANCE
A
minimum
of
the
following
tools
and
test
instruments
are
required
for
measuring
and
adjusting
to
obtain
optimum
performance.
Regular
maintenance
tools
will
be
adequate
for
those
not
listed
here.
If
any
test
instrument
listed
here
is
not
available,
a
close
equivalent
can
be
used.
SPRING
SCALE
.
0^4
kg
(CK8
lbs),
0V300
g
(O'VLO
ozs)
FLUTTER
METER
.
Meguro
Denpa
Co.,
Model
MK665B
(preferred)
or
Sentinal
Co.,
Model
FL-3D-1.
DIGITAL
COUNTER
.
Range
-
0
Hz^lOO
kHz
BANDPASS
FILTER.TEAC
Model
M-206A
(1
kHz)
VTVM.
Hewlett-Packard
Co.,
Model
4302B
OSCILLOSCOPE
.
.
General
purpose
BLANK
TAPE
.
TEAC
YTT-8013
and
YTT-8003
TEAC
TEST
TAPE.
Refer
to
the
next
page
EMPTY
REEL
.
TEAC
RE-702
(2"
hub)
and
RE-701
(4"
hub)
RE-1002
10-1/2"
reel
TEAC
TEST
SET*.M-826A
*
Use
of
the
TEAC
M-826A
Test
Set
is
recommended.
This
set
incorporates
an
AC
VTVM,
Audio
Oscillator,
Channel
Selecting
switch.
Variable
Atte¬
nuator,
Monitor
Speaker
and
Cables.
TEAC
M-826A
measures
the
EMS
value
of
the
Voltage
(0
dB
=
0.775V).
Characteristics
of
this
Test
Set
are
similar
to
the
standard
VU-meter.
Fig.
3-3
Spring
Scale
-4

4.
TEAC
TEST
TAPE
-VTT
SERIES
-
-
PLAYBACK
ONLY
-
TEAC-YTT
Series
Test
Tapes
are
designed
for
aligning
and
checking
the
playback
system
performance
of
any
tape
recorder.
They
have
been
manufactured
to
be
within
close
tolerance
to
the
NAB
Stand¬
ard,
and
the
recorded
signal
format
has
been
arranged
for
maximum
convenience
during
test
procedures.
YTT-l002/1003/1004
(FOR
PLAYBACK
ALIGNMENT)
TYPE
YTT-l
002
YTT-l
003
YTT-l
004
REMARKS
TITLE
PLAYBACK
ALIGNMENT
TAPE
WIDTH
1/4
INCH
BASE
1
MIL
1
MIL
1-1/2
MIL
TAPE
SPEED(ips)
3-3/4
7-1/2
15
Accuracy:
0.2%
Wow
and
Flutter:
0.1%(WRMS)
RECORD
TRACK
FULL
TRACK
Azimuth
Angle
Tolerance:
90°±1.5
*
RECORDING
STANDARD
NAB
CHARACTER¬
ISTICS
TIME
CONSTANT
(vs)
3180+90
3180+50
3180+50
TOLER¬
ANCE
WITHIN
0.5dB
31.5-4KHz
31.5-lOKHz
31.5-16KHz
WITHIN
1
dB
8K-14KHZ
12.5KHz-20KHz
18K-22KHZ
SECTION
FREQUENCY
(Hz)
USE
YTT-l002
YTT-l003
YTT-l004
1
400
400
400
*
OdB
30s
Operating
Reference
Level
Calibration
2
7,500
15,000
15,000
-lOdB
60s
Azimuth
Alignment
400
400
400
RECORDED
SIGNAL
3
14,000
12,000
10,000
8,000
6,300
4,000
2,000
1,000
500
250
125
80
63
40
31.5
20,000
18,000
16,000
12,000
10,000
6,000
4,000
2,000
1,000
500
250
125
80
63
40
31.5
22,000
20,000
18,000
16.000
12,500
10,000
6.300
4,000
2,000
1,000
500
250
125
80
63
40
31.5
15s
each
Frequency
Response
Check
*
OdB
recording
level
is
6dB
below
the
3%
T.H.D.
level
YTT-2002/2003/2004
(FOR
TAPE
SPEED
AND
WOW-FLUTTER
TESTING)
TYPE
YTT-2002
YTT-2003
YTT-2004
REMARKS
TITLE
TAPE
SPEED
AND
FLUTTER
TSET
TAPE
WIDTH
1/4
INCH
BASE
1
MIL
1
MIL
1-1/2
MIL
TAPE
SPEED(ips)
3-3/4
7-1/2
15
WOW
AND
FLUTTER
'
0.07%
0.05%
0.03%
Weighted
RMS
RECORDED
WIDTH
FULL
TRACK
RECORDED
SIGNAL
FREQUENCY
3,000Hz
LEVEL
-5dB
OdB:
Operating
Reference
Level
TIME
7
MINUTES
Since
these
tapes
will
be
your
own
reference
standard,
care
should
be
exercised,
in
handling
and
storage,
not
to
expose
them
to
any
magnetic
flux
which
might
deteriorate
or
completely
destroy
the
recorded
signals.
High
temperature
and
humidity
are
also
harmful
to
the
tape.
-
5
-

5.
TAPE
TRANSPORT
PARTS
LOCATION
Right-
Reel
Motor
Brake
Solenoid
—
Capstan
Solenoid
Flywheel
-
Control
—
PC.Board
Fuse
Holder
Left
Reel
Motor
—
Brake
Solenoid
(
-Cl
6
—
Freq.
Selector
SW
50Hz^60Hz
Fig.
5-1
Tape
Transport
Parts
Location
NOTE
For
ordering
parts,
refer
to
the
exploded
view
of
the
PARTS
LIST.
An
accompanying
listing
provides
the
correct
part
numbers.
-
6
-

Fig.
6-1
Rear
Panel
and
Bottom
Plate
Fig.
6-2
Wood
Sides
Most
amplifier
checks
and
adjustments
can
be
made
from
the
bottom
with
the
plate
removed.
These
adjustments
should
be
performed
by
experienced
technicians,
and
then
only
when
going
through
the
complete
test
and
check
pro¬
cedures
on
the
unit
which
is
being
tested.
HEAD
ASSEMBLY
REPLACEMENT
-
-
To
change
the
head
assembly
as
a
unit,
remove
the
4
mounting
screws.
Note
the
positions
of
the
wires
on
the
circuit
board
before
unsoldering.
Solder
wires
of
the
new
assembly
in
ex¬
actly
the
same
positions.
Refer
to
Fig.
8-3
Head
Wiring
Section.
Fig.
6-3
Head
Assy
Removal

REMOVAL
OF
CAPSTAN
MOTOR
1.
Remove
the
3
screws
holding
the
capstan
motor.
2.
Unsolder
the
6
wires
connecting
the
capstan
motor.
3.
Remove
the
4
screws
holding
the
capstan
motor.
Watch
for
the
Rubber
Cushions.
4.
Loosen
the
2
set
screws
(hex
head)
in
pulley
and
lift
off
pulley.
-
NOTE
-
Clean
the
drive
belt
with
TZ-261B
and
the
motor
pulley
and
capstan
flywheel
with
TZ-261A.
Be
sure
to
note
the
color
code
of
the
wires
so
you
can
replace
them
correctly.
Fig.
6-4
Capstan
Motor
Removal
REMOVAL
OF
CAPSTAN
ASSEMBLY
-
1.
Unscrew
capstan
cover
(front
panel).
2.
Remove
2
screws
from
rear
bracket,
allow
bracket
to
drop
toward
floor
of
case.
3.
Remove
capstan
belt.
4.
Loosen
2
screws
in
capstan
ass'y
flywheel.
Remove
flywheel.
5.
Remove
3
screws
in
capstan
ass'y.
6.
Gently
move
capstan
ass'y
up
and
down
until
it
slides
out
of
panel.
Fig.
6-5
Capstan
Assy
Removal
-
8
-

REMOVAL
OF
REEL
MOTOR
ASSEMBLY
1.
Disconnect
the
4
motor
wires
from
terminals
and
release
wire
harness
straps.
2.
Loosen
2
set
screws
(hex
head)
in
Brake
drum
(A)
and
2
in
the
Reel
Turntable
assembly
(F).
Lift
off
these
parts.
3.
Remove
4
screws
securing
the
Brake
Assembly
(D)
to
the
motor.
Carefully
lift
off
the
Brake
Retainer
(B)
with
its
2
wires
still
connected
to
the
Brake
Solenoid
(C).
4.
Remove
4
screws
securing
Reel
Motor
(E)
to
chassis
through
the
front
panel.
NOTE
Reel
motor
assemblies
are
mirror
images
of
each
other;
these
as¬
semblies
are
not
interchangeable.
Fig.
6-6
Reel
Motor
Replacement
Step
1.
Fig.
6-7
Reel
Motor
Assy
Disassembly

REMOVAL
OF
TENSION
ARMS
LEFT
AND
RIGHT
See
illustration
for
complete
disassembly
instructions.
CAUTION
Do
not
over-tighten
screws
holding
right
tension
arm.
Insulating
spacer
and
micro-switch
are
easily
broken
by
excess
pressure.
IMPORTANT
After
reassembly
check
clearance
to
ascertain
that
arm
moves
freely
and
is
not
binding.
Fig.
6-8
Tension
Arms
Removal
HEAD
REPLACEMENT
To
replace
a
single
head,
a
nut
driver
is
required.
Remove
the
2
nuts
on
the
defective
head
through
the
access
hole
provided,
this
releases
the
head
from
the
mounting
plate.
Rewire
the
new
heads
as
shown
in
Fig.
8-3.
Replace
the
nuts
securing
the
new
head
to
the
plate.
Perform
head
alignment
before
operation.
Shield(A)
3D
T-308
Fig,
6-9
Head
Replacement
-
1
0
-

7.
LINE
VOLTAGE
AND
FREQUENCY
CONVERSION
Unit
must
be
set
to
the
power
line
frequency
available.
Improper
frequency
setting
will
result
in
a
20%
error
between
the
tape
speed
and
reel
motors
torque.
Remove
power
plug
before
making
voltage
conv.
....
NOTE
If
it
should
be
necessary
to
convert
the
A-6100/A-6300
deck
to
operate
from
a
power
source
of
different
voltage
or
frequency,
it
may
be
easily
accomplished
as
follows:
US
(TCA)
model
is
preset
to
117V
AC
and
60
Hz.
No
frequency
conver¬
sion
is
required.
VOLTAGE
CONVERSION:
The
A-6100/A-6300
(EX)
model
may
be
set
for
100,117,220,or
240
volts.
To
change
the
voltage,
unscrew
the
fuse
in
the
center
of
the
voltage
selector
plug.
Pull
out
the
plug
and
reinsert
it
so
the
desired
voltage
shows
in
the
cut-out.
Reinstall
the
fuse.
FREQUENCY
CONVERSION:
1.
Disconnect
the
power
cord
and
all
connecting
cables.
2.
Take
off
tape
deck
rear
cover
by
removing
the
6
screws
holding
it.
The
right
side-panel
may
also
be
removed
for
your
conve¬
nience.
3.
To
convert
the
unit
from
50
to
60
Hz
operation
reposition
the
capstan
belt
as
shown
in
the
illustration
below.
4.
The
frequency
selector
switch
on
the
PC
Board
to
the
right
of
the
capstan
motor
must
be
switched
to
the
frequency
of
the
power
line.
5.
Reinstall
rear
cover
and
side
panel.
Fig.
7-2
Frequency
Conversion
-
1
1
-

8.
HEAD
ALIGNMENT
HEAD
ASSEMBLY
(head
cluster)
is
adjusted
to
very
close
tolerance
at
the
factory
and
normally
requires
only
minor
alignments
or
adjustments
after
replacement
on
the
deck.
Complete
readjustment
of
the
HEAD
ASSEMBLY
will
be
necessary
when
an
individual
head
is
replaced.
HEIGHT
ADJUSTMENT
(4
track)
-
RECORD
HEAD:
The
record
head
pole
should
be
above
the
edge
of
a
threaded
tape
by
the
width
of
a
thin
pencil
line.
PLAYBACK
HEAD:
The
forward
playback
head
pole
should
be
even
with
the
top
(FORWARD)
of
a
threaded
tape.
PLAYBACK
HEAD:
The
pole
of
the
reverse
head
should
be
even
with
the
bottom
(REVERSE)
of
a
threaded
tape.
ERASE
HEAD:
Erase
section
should
be
a
heavy
pencil
line
above.
NOTE
A-6100
2
track
RECORD
and
ERASE
heads
are
centered
on
the
tape.
PLAYBACK
head
forward
section
is
a
heavy
pencil
line
above
the
edge.
Refer
to
the
illustration
below.
Fig.
8-1
Head
Configuration
and
Alignment
-
1
2
-

MIS-ALIGNMENT
OF
THE
HEADS
-EXAMPLES-
*
ALIGNMENT
-
The
physical
positioning
of
a
tape
head
relative
to
the
tape
itself.
Alignment
in
all
respects
must
conform
to
rigid
requirements
in
order
for
a
unit
to
function
properly.
*
AZIMUTH
-
The
angle
of
a
tape
head
pole-piece
gap
relative
to
the
direction
of
tape
travel.
NOTE:
In
order
for
a
tape
unit
to
work
at
its
best,
with
its
own
tapes
as
well
as
ones
made
on
other
units,
its
play
and
record
heads
must
be
aligned
to
correct
the
4
possible
errors
as
illust¬
rated
below.
T-330
Fig.
8-2
Head
Mis-Alignment
-Examples-
HEAD
WIRING
A-61QO
A-6300
Fig.
8-3
Head
Wiring
-
1
3
-

9.
MEASUREMENT
AND
ADJUSTMENT
-MECHAMIC
AL¬
T’he
TEAC
A-6100/A-6300
uses
a
highly
reliable
3
motor
drive
system
and
should
require
a
min
imum
of
mechanical
maintenance
or
adjustment.
These
adjustments
are
made
at
the
factory.
Readjustment
should
only
be
required
after
long
periods
of
operation
or
component
replacement.
PINCH
ROLLER
PRESSURE
-
NOTE:
Pinch
roller
pressure
is
supplied
by
the
pinch
roller
spring
arm
and
it
is
most
important
that
the
solenoid
plunger
he
fully
bottomed
before
taking
pressure
measurement.
1.
Load
tape
or
block
the
shut-off
arm
in
the
"ON"
position.
2.
Attach
a
suitable
spring
scale
to
the
pinch
roller
shaft.
3.
Place
the
unit
in
the
PLAY
mode
(
►
),
and
holding
the
spring
scale
as
illustrated,
slowly
draw
it
away
from
the
pinch
roller.
4.
Do
not
allow
the
string
to
rub
against
the
pinch
roller.
5.
Note
the
reading
on
the
spring
scale
at
the
instant
the
pinch
roller
stops
rotating.
6.
The
scale
should
indicate
2.2^2.5kg.
Optimum
value
is
2.4kg
±0.1kg.
7.
If
adjustment
is
necessary,
loosen
the
3
screws
on
the
capstan
solenoid
and
position
the
solenoid
for
optimum
pressure.
8.
Adjust
solenoid-limit
position
so
that
the
gap
between
capstan
shaft
and
pinch
roller
is
approximately
7mm
when
solenoid
is
not
actuated.
Limit
is
adjusted
by
loosening
the
mounting
screw
(A),
then
sliding
limit
until
proper
gap
is
obtained.
IMDT
7
7
'ff///yfJ7jW77T
PINCH
ROLLER
SPRING
SCALE
CAPSTAN
SOLENOID
REPOSITION
SOLENOID
TO
OBTAIN
OPTIMUM
PRESSURE
Fig.
9-1
Pressure
Measurement
and
Adjustment
Locations
-
1
4
-

BRAKE
TORQUE
The
brake
torque
is
actuated
mechanically.
Pressure
is
set
by
the
variable
spring
force.
While
making
these
measurements
and
adjust¬
ments,
be
careful
not
to
bend
the
brake
bands.
As
brake
torque
will
change
with
cleaning,
brake
drums
and
brake
shoes
should
be
cleaned
only
when
absolutely
necessary.
If
cleaning
is
required,
use
TEAC
cleaner
TZ-261B.
After
cleaning
operate
the
machine
for
a
month
of
normal
operation
before
performing
the
procedures
below.
Brake
adjustments
are
made
with
_N0
power
connected
to
the
equip¬
ment
.
1.
Place
an
empty
2"
hub
reel
on
the
left
reel
table,
and
fasten
one
end
of
a
30"
length
of
string
to
the
reel
anchor.
2.
Wind
several
turns
of
string
counterclockwise
around
the
hub
and
attach
a
suitable
spring
scale
to
the
free
end
of
the
string.
3.
Take
a
reading
only
when
the
reel
is
in
steady
motion
since
the
force
required
to
overcome
static
friction
will
produce
a
false,
excessively
high
initial
reading.
4.
The
reading
should
be
1000
g-cm
±200
g-cm.
5..
If
adjustment
is
required,
loosen
the
2
screws
shown
and
position
the
brake
for
optimum
torque.
6.
The
adjustment
of
the
right
brake
is
the
same,
with
the
exception
that
rotations
are
clockwise.
(Wind
string
CLOCKWISE
around
reel
hub.)
NOTE:
The
difference
in
reading
between
the
right
and
left
brakes
should
be
kept
within
100
g-cm.
To
measure
torque
when
using
a
reel
with
a
hub
radius
of
other
than
5.0cm
refer
to
the
following
page.
Fi
g.
9-2
Torque
Measurement
and
Brake
Assy
ADJ.
Location
-
1
5
-

TORQUE
MEASUREMENT
PROCEDURE
All
Torque
and
Tension
Measurement
must
be
made
with
the
automatic
shut-
off
switch
(right
tension
arm)
blocked
to
the
"ON"
position.
BACK
TENSION
A-6100
---
1.
Place
the
REEL
size
switch
to
the
LARGE
position.
2.
Block
the
shut-off
arm
in
the
"ON"
position.
3.
Install
an
empty
7"
reel
(TEAC
RE-702)
on
the
left
reel
table.
4.
Rotate
the
reel
and
wind
several
turns
of
string
counter-clockwise
around
the
hub.
Attfach
spring
scale
to
string.
5.
Place
the
unit
in
the
(^)
play
mode.
6.
Pull
the
scale
away
from
the
reel
against
the
motor
torque
with
a
steady
smooth
motion.
7.
Note
the
scale
reading
while
it
is
in
steady
motion.
(The
string
must
not
rub
the
reel
flanges.)
8.
Adjust
R-ll
as
needed
to
obtain
tension
of
300-320
(g-cm).
(calculated
value
using
T
=
R
x
W)
9.
Repeat
all
the
above
for
the
REEL
SMALL
position.
Reading
should
be
180-210
(g-cm)
at
R-12.
TAKE-UP
TORQUE
A-6100
-
1.
Place
the
REEL
size
switch
to
the
LARGE
position,
with
empty
reel
and
attached
spring
scale
on
the
right
reel
table.
2.
Place
the
unit
in
the
(
)
play
mode.
3.
Allow
the
rotation
of
the
reel
to
slowly
draw
the
scale
toward
the
hub.
4.
Hold
the
spring
scale
with
enough
force
to
allow
a
steady
reading.
5.
It
should
be
approx.
780-820
(g-cm).
If
adjustment
is
necessary,
slide
the
band
on
R-10.
(The
same
resistor
is
also
used
for
SMALL
REELS).
NOTE
To
measure
torque
when
using
a
reel
with
a
hub
radius
of
other
than
3.0cm
refer
to
following
table;
FORMULA
FOR
TORQUE
CALCULATION:
T
(g-cm)=
R
x
W
R:
radius
of
hub
(cm)
W:
gram
For
example;
Radius
of
hub...3.0
(cm)
Scale
indication...70
g
Absolute
measurement....3.0x70=210
(g-cm)
Use
same
procedure
for
the
A-6300
using
charts
on
next
page
-
16
-

A-6300
Back
tension
and
Takeup
torque
should
be
to
exact
specified
Limits
given
in
the
charts
below:
If
necessary,
adjust
slider
of
the
resistors
until
you
have
the
correct
scale
reading
to
get
optimum
torque.
Refer
to
ADJUSTMENT
LOCATIONS
below.
FORWARD
PLAY
(i
REEL
SIZE
TAKEUP
ADJUSTER
BACK
TENSION
ADJUSTER
LARGE
SMALL
800-820
(g-cm)
370-410
(g-cm)
R-19A
300-320
(g-cm)
170-210
(g-cm)
R-25B
R-18
REVERSE
PLAY
(
REEL
SIZE
LARGE
SMALL
TAKEUP
880-900
(g-cm)
430-470
(g-cm)
ADJUSTER
R-25A
BACK
TENSION
310-330
(g-cm)
200-210
(g-cm)
ADJUSTER
R-19B
R-18
>11
I
...
1.
.
mIi
[»)

REEL
HEIGHT
ADJUSTMENT
Reel
height
Adjustment
is
required
only
if
a
motor
has
been
re¬
placed
or
if
tape
rubs
excessively
against
the
reel
flanges.
Adjustment
is
accomplished
by
loosening
the
reel
set
screws
and
moving
the
reel
table
on
the
motor
shaft
as
shown
in
the
illustration
below.
Remove
the
wooden
panel
on
the
right
side
of
the
deck
for
access
to
the
Set
Screws
in
the
reel
motor
shaft.
Reel
table
should
be
adjusted
using
standard
7"
reels.
With
a
tape
loaded
on
the
machine,
position
the
reel
table
height
for
smooth
tape
travel.
Be
sure
to
tighten
the
Set
Screws
after
adjustment
is
made.
T-178
Fig.
9-6
Reel
Height
Adjustment
FLUTTER
-
Flutter
should
be
measured
in
playback
mode
using
a
TEAC
flutter
free
tape
YTT-2004
(15ips),
YTT-2003
(7-l/2ips),
YTT-2002
(3-3/4ips)
and
MEGURO
model
MK-665B
flutter
meter.
Measurement
of
flutter
should
be
made
in
accordance
with
NAB
standards.
Values
obtained
with
different
standards
or
equipment
cannot
be
compared.
Flutter
should
not
exceed:
15ips:
0.15%
(RMS)
7-l/2ips:
0.18%
(RMS)
3-3/4ips:
0.20%
(RMS)
These
figures
apply
to
any
tape
position
and
direction
(such
as
full
take-up
reel,
full
supply
reel
or
about
mid
point).
If
there
is
excessive
wow
and
flutter,
examine
the
pinch
roller,
belt,
motors,
capstan
shaft,
and
reel
rest
for
"grease",
"oil",
"dirt"
and/or
"wear".
Also
examine
the
tape
counter
ass'y
for
evenness
of
operation.
TAPE
SPEED
-
The
tape
speed
should
be
measured
using
TEAC
flutter
free
tape,
Model
YTT-2004
(15
ips),
YTT-2003
(7-1/2
ips),
YTT
2002
(3-3/4
ips).
These
tapes
contain
a
highly
accurate
3
kHz
tone.
Connect
a
digital
frequency
counter
to
either
line
OUTPUT
jack.
The
indicated
frequency
should
be
3
kHz
(±
30
Hz
or
less)
for
both
speeds.
Fig.
9-7
Test
Equipment
Set-up
-
1
8
-
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