Technibel Climatisation SCDV106C5VAC Manual

TECHNICAL DATA & SERVICE MANUAL
SCDV106C5VAC
0.8180.239.0 04/2002
COOLING MODELS (R407C)
HEAT PUMP MODELS (R407C)
SCDV106R5VAC
SCDV136C5VAC

Pa
g
e
ASPECIFICATIONS 3
1) Unit specifications 3
2) Major Component specifications 4
BOPERATING RANGE 5
CDIMENSIONAL DATA 6
DPERFORMANCE CHARTS 7
EREFRIGERANT FLOW DIAGRAM 9
FFUNCTION 10
1) Cool Mode Operation 10
2) Heat Mode Operation 11
3) Auto Mode Operation 12
4) Dry Mode Operation 13
5) Fan Mode Operation 13
6) Protection Operations in Cool and Dry Modes 14
7) Protection Operations in Heat Mode 16
8) Cold Draft Prevention (Heating) 19
9) Sleep Function 20
10) Daily Timer Function 20
11) IFEEL Function 20
12) Manual Unit Control and Led Indicators 21
13) Recovery from Power Failure 21
GELECTRICAL DATA 22
HTROUBLESHOOTING 24
IPROCEDURE FOR THE REFRIGERANT CHARGE RESTORING 31
LCHECKING ELECTRICAL COMPONENTS 33
1) Measurement of Insulation Resistance 33
2) Checking Continuity of Fuse on PCS Ass'y 34
3) Checking Motor Capacitor 34
Table of Contents
2

3
Controls / temperature control Microprocessor / I.C. Thermostat
Control unit Wireless remote control unit
Timer ON / OFF 24 hours and program
Fan speed indoor / outdoor 3 and auto / 1
Horizontal Manual
Vertical Manual
Air filter Washable, easy access
Compressor Rotary (hermetic)
Refrig./Stand. charge at shipmen g910 1220 1030
Tot. refrig. charge with 2 m extension g960 1270 1090
Tot. refrig. charge with 4 m extension 1150
Refrigerant control Capillary tube
Indoor Hi/Me/Lo dB-A 44 / 40 / 39 46 / 42 / 41 44 / 40 / 39
Outdoor Hi dB-A 54 51 51
Stand. tubing length m ~ 2.5
Tubing length with 2 m extension kit m ~ 4.5
Tubing length with 4 m extension kit m ~ 6.5
DIMENSIONS AND WEIGHTUNIT DIMENSIONS
Indoor unit Height mm 790
Width mm 580
Depth mm 245
Outdoor unit Height mm 435 490 490
Width mm 440 525 525
Depth mm 230 250 250
Net weight / indoor unit - outdoor unit kg 44 / 9.544 / 15 44 / 15
PERFORMANCES COOLING COOLING HEATING
Voltage rating V220 ÷240
Available voltage range V 198 ÷
264
Running ampere A 4.4 6.2 4.2 4.3
Power input W 980 1300 940 950
Power factor % 97 91 97 96
C.O.P. W/W 2.702.822.98 3.31
Compressor locked rotor amperes A 23 34 23
Power source
220 - 240 V ~ 50 Hz
BTU / h 9045 12525 9560 10720
W2650 3670 2800 3140
Air circulation (high/med/low) m3 / h 370/340/270 450/400/340 370/340/270
Moisture removal (high speed) l /h 1.21.51.2
UNIT MODEL
Capacity
Airflow direction
(Indoor)
Sound level
SCDV106C5 SCDV136C5 SCDV106R5
1) UNIT SPECIFICATIONS
NOTA
Rating conditions:
Cooling: outside air temp.: 35°C DB, indoor unit entering air temp.: 27 °C DB, 19 °C WB
Heating: outside air temp.: 7°C DB, 6 °C WB, indoor unit entering air temp.: 20 °C DB
Data subject to change without notice.
ASPECIFICATIONS
FEATURES
ELECTRICAL RATINGS

2) MAJOR COMPONENT SPECIFICATIONS
a) INDOOR UNIT
MODEL SCDV106C5
CONTROLLER P.C.B.
Controls Microprocessor
Control circuit fuse 250 VAC - 3.15 A
FAN & FAN MOTO
R
Cross flow
Number / Diameter / Lenght mm 1 / ø 100 / L 410
Nominal output W 27
GRY-WHT: 545 ÷ 630
WHT-VLT: 92 ÷ 105
VLT-YEL: 62 ÷ 71
GRY-BRN: 78 ÷ 90
Safety device Internal type
Open °C 150 ± 10
Close °C Automatic
µF 1.0 1.5 1.0
VAC 440 440 440
THERMISTOR (COIL SENSOR) TH1 NTC SENSOR
Resistance (at 25 °C) kΩ10 ± 5%
THERMISTOR (ROOM SENSOR) TH2 NTC SENSOR
Resistance (at 25 °C) kΩ10 ± 5%
COMPRESSOR (Rotary hermetic) 80228245B 80235245B 80228245B
Nominal output W 950 1290 950
Compressor oil cc 500 550 500
C-R: 3.01 ± 7% C-R: 1.92 ± 7% C-R: 3.01 ± 7%
C-S: 7.02 ± 7% C-S: 5.29 ± 7% C-S: 7.02 ± 7%
SAFETY DEVICES
Overload relay (OLR) MST20ALU-9201 MST20ALU-9201
Open °C 135 ± 5 // 135 ± 5
Close °C 69 ± 11 // 69 ± 11
Trip in Trip in
6 ÷ 16 s at 19 A 6 ÷ 16 s at 19 A
Overload relay (OLR1) CS-7C115
Open °C // 115 ± 4
Close °C // 95 ± 10
Overload relay (OLR2) MST56ALU-9202
Open °C // 150 ± 5
Close °C // 69 ± 11
Trip in
6 ÷ 16 s at 22.5 A
Run capacitor (C3)
Capacity µF 22.5 25 22.5
Voltage VAC 450 450 450
CONDENSATE PUMP (PC) PC 95643
Rating 230 V ~ 50 Hz
Nominal output W 12 ± 10 %
Coil resistance (at 20 °C) Ω122 ± 10 %
PUMP RELAY (RP) FINDER 60.62
Coil rating 230 V ~ 50 Hz
Coil resistance (at 20 °C) kΩ7.25 ± 10 %
Contact rating 10 A - 250 V
FLOAT MICROSWITCH (MS) CROUZET F83161.3
Contact rating 10 (4) A - 250 VAC
Up Open
Down Close
SOLENOID VALVE (4 WAY VALVE
)
Coil rating // // 230 V ~ 50 Hz - 6 W
Coil resistance (at 20 °C) Ω// // 1440 ± 5 %
HEAT EXCHANGE COI
L
Coil Aluminium plate fin / Copper tube
Rows 2
Fin pitch mm 1.8
Face area m20.185
//
Ω
Coil resistance (at 25 °C) Ω
//
//
Setting
Run capacitor (C1)
Operating temperature
Float
Operating amperes (at 25 °C)
Operating amperes (at 25 °C)
Coil resistance (at 20 °C)
Operating temperature
Operating temperature
4
SCDV136C5
SCDV106R5

b) OUTDOOR UNIT (LITTLE BAG)
MODEL
FAN & FAN MOTO
R
Propeller Propeller Propeller
Number / Diameter mm 1 / ø 320 1 / ø 380 1 / ø 380
No of pole / rpm (220 V, high) 4 / 1205 6 / 860 6 / 860
Nominal output W 58 70 70
BLU-BRN: 249 ÷ 287 BLU-BRN: 218 ÷ 251 BLU-BRN: 218 ÷ 251
BLU-BLK: 270 ÷ 311 BLU-BLK: 230 ÷ 265 BLU-BLK: 230 ÷ 265
Safety device Internal type
Open °C 150 ± 10
Close °C Automatic
µF 2.0 2.5 2.5
VAC 450 450 450
THERMISTOR (COIL SENSOR) TH3 NTC SENSOR
Resistance (at 25 °C) kΩ10 ± 1%
HEAT EXCHANGE COI
L
Coil Aluminium plate fin / Copper tube
Rows 2 2 2
Fin pitch mm 1.6 1.6 1.6
Face area m20.227 0.290 0.290
Setting
Run capacitor (C2)
Coil resistance (at 25 °C) Ω
BOPERATING RANGE
COOLING MODELS
Temperature Indoor air intake temperature Outdoor air intake temperature
Maximun 32 °C DB / 23 °C WB 46 °C DB
Minimum 19 °C DB / 14 °C WB 19 °C DB
HEAT PUMP MODELS
Temperature Indoor air intake temperature Outdoor air intake temperature
Maximun 32 °C DB / 23 °C WB 46 °C DB
Minimum 19 °C DB / 14 °C WB 19 °C DB
Maximun 27 °C DB / 19 °C WB 24 °C DB / 18 °C WB
Minimum - DB / - WB -8 °C DB / -9 °C WB
Cooling
Cooling
Heating
5
SCDV106C5
SCDV136C5 SCDV106R5

6
CDIMENSIONAL DATA
Indoor unit
Outdoor unit
580
835
245
230
440
425
DIMENSIONS: mm
* HEAT PUMP MODEL AND SCDV136C5
790
580
440 (* 490) 230 (* 250)
435 (* 490)
245

7
5.2
5.0
4.8
4.6
4.4
4.2
4.0
3.8
3.6
3.4
3.2
DPERFORMANCE CHARTS
20
OPERATING CURRENT - A
25
32
30 35 40 45
27
19
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
OPERATING CURRENT - A
OUTDOOR INLET AIR D.B. TEMP. (°C)
20 25 30 35 40 45
OUTDOOR INLET AIR D.B. TEMP. (°C)
SCDV136C5
SCDV106C5
32
27
19
Operating characteristics versus outdoor ambient temperature and indoor temperature.
Conditions: Power source 230 V - 1 - 50Hz - Single phase
Indoor air velocity High
Refrigerant Amount charged at shipment
Tubing length 2,5 m
Cooling characteristics
Indoor relative humidity 46%
INDOOR INLET AIR D.B. TEMP. (°C) INDOOR INLET AIR D.B. TEMP. (°C)

8
…
32
27
19
5.5
5.0
4.5
4.0
3.5
3.0-10 -5 0 5 10 15 20 25
……
24
20
18
…
…
…
5.2
5.0
4.8
4.6
4.4
4.2
4.0
3.8
3.6
3.4
3.2
3.0
OPERATING CURRENT - A
OUTDOOR INLET AIR D.B. TEMP. (°C)
INDOOR INLET AIR D.B. TEMP. (°C)
OPERATING CURRENT - A
OUTDOOR INLET AIR D.B. TEMP. (°C)
INDOOR INLET AIR D.B. TEMP. (°C)
20 25 30 35 40 45
Operating characteristics versus outdoor ambient temperature and indoor temperature.
Conditions: Power source 230 V - 1 - 50Hz
Indoor air velocity High
Refrigerant Amount charged at shipment
Tubing length 2,5 m
Cooling characteristics
Indoor relative humidity 46%
HEAT PUMP MODELS
Heating
Outdoor relative humidity 85%

9
E REFRIGERANT FLOW DIAGRAM COOLING MODELS
QUICK
CONNECTOR
CAPILLARY
TUBE Compressor Accumulator
Mechanical filter
Heat exchanger Heat exchanger
Outdoor unit Indoor unit
REFRIGERANT FLOW DIAGRAM HEAT PUMP MODELS
Heat exchanger
Muffler
Stainer
4-way valve
Accumulator
Compressor
Heat exchanger
Drier
Capillary tube
Capillary tube
Check
valve
( )
Indoor unit
Outdoor unit
Quick connector
Cooling cycle
Heating cycle

10
FFUNCTION
1 Cool Mode Operation
(RT - SPT) [
o
c]
+3
+2
+1
0
-1
ON
OFF
ON
OFF
H
L
M
ON
OFF
COMP
OFAN
IFAN
RV
over 3 min over 5 min
over 30 sec
In Cool Mode, the operation of the Compressor (COMP), Outdoor Fan (OFAN) and Indoor Fan (IFAN)
are determined by the difference between the Room Temperature (RT) and the Set Point Temperature
(SPT) as in the graph above.
Notes:
1. In this graph, the IFAN is operating in the “Auto Fan Speed” setting. If the user has selected the low,
medium or high fan speed, the IFAN will run constantly at that speed only.
2. In addition to the value of (RT-SPT), the operations of the relays are also controlled by protection
delays. For example, (a) the minimum On/Off time of the COMP is 5 min and 3 min respectively, and
(b) the IFAN can change speed only after it has operated at the same speed for 30 sec.

2 Heat Mode Operation
(RT - SPT) [
o
c]
+1
0
-1
-2
-3
H
OFF
L
M
ON
OFF
Note 1 Note 2
COMP
IFAN
RV
ON
OFF
30 sec
The Heat Mode operation is similar to the Cool Mode operation. The COMP, OFAN and IFAN are mainly
controlled by the value of (RT – SPT). In the graph above, the IFAN is operating in Auto Fan speed mode.
Therefore, the IFAN speed changes automatically according to the (RT - SPT).
Note 1: The 30s IFAN operation is for purging the heat from the in-coil after COMP has stopped.
Note 2: The IFAN will not be turned on until the in-coil temperature is high enough (as shown in the
graph below) to prevent the unit from supplying cool air.
IFAN Speed
Any
Low
Stop
30 35 40
ICT [
o
c]
ICT = In-coil Temperature
Any = Hi, Med or Low fan speed which is
selected by the user. In Auto Fan Speed
Mode, the fan speed is selected by the
unit automatically instead.
Low = The indoor fan is forced to operate at low
speed
11

3 Auto (Cool/Heat) Mode Operation
(RT - SPT) [
o
c]
+2
+1
0
-1
-2
ON
OFF
ON
OFF
COMP
& OFAN
RV
Auto Heat Mode Auto Cool Mode Auto Heat Mode
In Auto Mode, the unit switches between the Auto Cooling Mode and Auto Heating Mode
automatically to maintain the room temperature (RT) at the set point temperature (SPT).
12

4 Dry Mode Operation
DRY
(RT - SPT) [
o
c]
+2
+1
0
-1
-2
ON
OFF
LOW
OFF
DRY-ON
DRY-OFF
Time [min]
10 20 30 40 50
COMP
& OFAN
IFAN
5 minutes COMP
ON time
Max 15 minutes Max 15 minutes 6 min
(Note 2)
3.5 min
(Note 1)
In Dry Mode, the unit operates in a mild cool mode to lower the humidity of the room. In order to
maintain a high efficiency in the drying operation without over lowering the room temperature excessively,
the Dry Mode is different from the Cool Mode in two ways.
1. The IFAN is forced to operate at low speed only. And, the IFAN is turned off with the COMP.
2. The unit operates in either the “Dry-on” state or the “Dry-off” state. If RT = SPT, the unit will operate
in “Dry-off” state. The COMP is forced to operate for 6 min after it has stopped working for 15 min.
If RT > SPT, the unit will operate in “Dry-on” state. The COMP is forced off for 3.5 min after it has
been working for 15 min.
Note 1: COMP is forced off in Dry-on state.
Note 2: COMP is forced to operate in Dry-off state.
5 Fan Mode Operation
In Fan Mode, the indoor fan is turned on to improve the air circulation in the room. COMP and OFAN
remain OFF all the time.
Note: If the user has selected the Auto Fan Speed setting, the IFAN speed would be selected by the unit
automatically according to the difference between RT and SPT, as in Cool Mode.
13

6 Protection Operations in Cool and Dry Modes
1. Indoor Coil Defrost Protection
The in-coil defrost protection can prevent the ice formation at the in-coil when the ambient
temperature is low.
ICT [
o
c]
+2
ON
OFF
ON
OFF
t1 t2 t3
COMP
OFAN
+1
+5
0
-1
ON
OFF
IFAN
t1 = 5 min minimum for each COMP starting
t2 = OFAN cycling (alternate between ON and OFF every 30 sec) for 20 min maximum
t3 = COMP and OFAN stop for 10 min minimum
14

2. Outdoor Coil High Pressure Protection
The out-coil high pressure protection prevent the build up of high pressure at the out-coil during cooling
operation.
OCT [
o
c]
ANY
OFF
ANY
ON
ANY
BLINK
ON
COMP
OFAN
IFAN
OPER
LED
52
55
61
64
L
OFAN follow operation of COMP
COMP is forced OFF
OFAN is forced ON (Note 1)
IFAN is forced LOW
Note 1: In some applications, the outdoor fan and the compressor are controlled together by the COMP
relay output from the controller. In this case, it will take more time for the out-coil to cool down
during the high pressure protection, because the outdoor fan will be turned off with the
compressor instead of working as in the graph above.
15

7 Protection Operations in Heat Mode
7-1 Outdoor Coil Deice Protection
The deice process is controlled by an Ice Detection Algorithm (IDA). The IDA is an unique control
algorithm incorporated to maintain optimal utilization of the heat pump capacity, especially in below-zero
outdoor temperature condition. The out-coil deicing will be activated not only by static temperature
detection as normally done, but also while ice forming is detected on the out-coil.
COMP to ON
DI = 40 (or 10)
DT = 5
Activate DDt setting
Routine
Start counting TLD
DTF = 0
OCT < DOC ?
DTF=1
&
OCT < DDT
(during last 3 minutes)
&
ICT < 40 deg
Deicer activation
(see Notes)
TLD > DI
&
OCT < DST
(during last 3 minutes)
Deicer activation
(see Notes)
LDT > DT + TimeD LDT < DT-TimeD
or
LDT < DTmin
DI = TLD - DIT DI = TLD + DIT DI = TLD
Yes
Yes
DI < DImin
DI > DImax
DI = DImax
DI = DImin
DT = LDT
1
1
NoNo
Yes
Yes Yes
No No
Yes
Yes
No
No
DDT and DTF information from Deicing
Dynamic Threshold setting routine
No
16

Explanation:
The “Ice Forming Detection” will be done by two algorithms –
1. In Dynamic Temp Detection, the ice formation will be detected by
(i) Compare the OCT with a Deicing Dynamic Temperature Threshold, and
(ii) Detect the drop in ICT which accompany the ice formation.
2. The Static Temp Detection will be done by comparing the OCT with a Deicing Static Temperature
Threshold.
The Deicing Data Record is used to determine the time delay between two deicing cycles. In general, the
time delay will be increased if the last deicing cycle can be completed quickly.
TLD > TST
AND
SCT > SCD
DDT = OCT - TempD
DTF = 1
IFAN/OFAN
speed change
Reset SCT cnt to 0
DTF = 0
DDT and DTF information
to main algorithm
Reset TLD cnt to 0
DTF = 0
Yes
Yes
No
Yes
No
1st COMP start,
OR deice complete
No
17

7-2 Indoor Coil High Pressure Protection in Heat Mode
The in-coil high pressure protection prevent the build up of high pressure at the in-coil during heating
operation.
Note:
The operation temperatures shown as A and B in the chart differ by models.
WSA-78 WSA-98 WSA-128
A50 54 58
B42 45 50
ICT [
o
c]
ANY
OFF
ANY
COMP
OFAN
B
A
64
OFF
COMP is forced OFF
18

8Cold Draft Prevention (Heating)
•This function controls indoor fan speed so a strong draft of cold air will not blow out before the indoor heat
exchange coil have sufficiently warmed up.
•When 10 minutes has elapsed, the fan speed is automatically switched to set speed regardless of indoor heat
exchange coil temperature.
Indoor heat exchange
coil temp. (°C) Max.10 minutes
Tc
Indoor Fan OFF Set Speed
NOTE
•The operation temperature shown as Tc in the chart differ by models.
WSA-78 WSA-98
WSA-128
Tc 32 32 34
19

9 Sleep Function
Room temperature is automatically controlled to compensate for body temperature variations while
sleeping. This mode of operation is designed for maximal comfort in both COOL and HEAT modes.
SPT
Time [Hr]
432
Start
Sleep 7 - 12
RT
SPT-1
SPT-2
SPT-3
SPT+2
SPT+1
SPT+3
1
7-12 Hours Sleep operation Unit is turned to SB
after Sleep
Cool, Dry modes
Heat mode
10 Daily Timer Function
Unit can be programmed to be ON and OFF automatically at preset time everyday, by using a remote
controller. The resolutions of the ON/OFF timers are 10 min.
11 IFEEL Function
This feature is provided if the unit is used together with a remote controller with the I-FEEL function.
When this function is selected, the remote controller sends the room temperature measured by its build-in
thermistor to the air con for more accurate temperature control.
20