Technogym ISOCONTROL User manual

SERVICE & MAINTENANCE MANUAL
REV. 1.2

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT EVEN WHEN THE
MACHINE IS TURNED OFF
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics and use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
Technogym™ is a registered trademark of Technogym S.p.A.
Isocontrol™ is a registered trademark of mywellness.com™ S.p.A.

ISOCONTROL: Service & Maintenance Manual - rev. 1.2
Pagina i
Contents
AVVERTENZE GENERALI................................................................................................................................1.1
1INTRODUCTION.................................................................................................................................................1.1
2RECOMMENDATIONS ........................................................................................................................................1.1
3GENERAL RULES FOR REPAIR PROCEDURES ......................................................................................................1.2
TECHNICAL CHARACTERISTICS..................................................................................................................2.1
1MECHANICAL CHARACTERISTICS .....................................................................................................................2.1
2ELECTRICAL CHARACTERISTICS .......................................................................................................................2.1
3AMBIENT SPECIFICATIONS................................................................................................................................2.1
4CONFORMITY TO REGULATIONS........................................................................................................................2.1
5PRODUCT CODE ................................................................................................................................................2.2
6WIRING DIAGRAM ............................................................................................................................................2.3
6 1 Wiring...................................................................................................................................................2.4
PRINCIPLES OF OPERATION..........................................................................................................................3.1
1BLOCK DIAGRAM .......................................................................................................................................3.1
1 1 Display panel .......................................................................................................................................3.1
1 2 Encoder board......................................................................................................................................3.2
1 3 Power supply........................................................................................................................................3.2
ACCESSORI..........................................................................................................................................................4.1
1SERIAL CABLE FOR PC CONNECTION................................................................................................................4.1
2ELECTRICAL CONNECTION................................................................................................................................4.2
2 1 Direct connection.................................................................................................................................4.2
2 2 Daisy chain...........................................................................................................................................4.2
INSTALLATION INSTRUCTIONS....................................................................................................................5.1
1SPECIFICATIONS AND REQUIREMENTS ..............................................................................................................5.1
2INSTALLATION..................................................................................................................................................5.1
2 1 Preparing Selection machines frames that require drilling.................................................................5.2
2 2 Procedure for Selection machines........................................................................................................5.3
221 Templates for Selection machine frames which require drilling....................................................................................5.6
222 Pulleys to replace on Selection machines.......................................................................................................................5.9
2 3 Preparing Element machines frames that require drilling.................................................................5.14
2 4 Procedure for Element machines.......................................................................................................5.20
241 Template for Element machine frames which require drilling.....................................................................................5.24
3FIRST POWER-ON......................................................................................................................................5.25
TROUBLESHOOTING......................................................................................................................................6.27
1TEST PROCEDURE ...........................................................................................................................................6.28
1 1 LED Test.............................................................................................................................................6.28
1 2 Encoder test........................................................................................................................................6.28
2THE DISPLAY FAILS TO ILLUMINATE .................................................................................................6.29
3THE ROM IS NOT READ OR IS READ INCORRECTLY.........................................................................................6.31
4THE MACHINE DOES NOT READ THE TGS..........................................................................................6.35
DISASSEMBLY OF COMPONENTS.................................................................................................................7.1
1DISASSEMBLING THE DISPLAY..........................................................................................................................7.1
2DISASSEMBLING THE DISPLAY COMPONENTS...................................................................................7.2
3DISASSEMBLING THE ENCODER BOARD ON SELECTION MACHINES ....................................................7.3
4DISASSEMBLING THE ENCODER BOARD ON ELEMENT MACHINES.......................................................7.4
ADJUSTMENTS....................................................................................................................................................8.1

ISOCONTROL: Service & Maintenance Manual - rev. 1.2
Pagina ii
MACHINE CONFIGURATION..........................................................................................................................9.1
1SERVICE MENU CONFIGURATION ......................................................................................................................9.1
1 1 Machine code .......................................................................................................................................9.1
1 2 Rom range............................................................................................................................................9.2
1 3 Start position........................................................................................................................................9.2
1 4 Pacer speed..........................................................................................................................................9.3
1 5 Time-out di attesa del cambio lato.......................................................................................................9.4
1 6 Enabling TGS messages.......................................................................................................................9.2
1 7 LED Test...............................................................................................................................................9.2
1 8 Encoder test..........................................................................................................................................9.2
181 Machines with 1 encoder board (all Element machines, for Selection machines refer to paragraph 5.2.2.2 “Pulleys to
replace on Selection machines”.)....................................................................................................................................9.2
182 Machines with 2 encoder boards (refer to paragraph 5.2.2.2 “Pulleys to replace on Selection machines”.)................9.3
1 9 Saving the configuration ......................................................................................................................9.3
2USER MENU CONFIGURATION ................................................................................................................9.4
2 1 Configuring the TGS key......................................................................................................................9.4
3LANGUAGE...................................................................................................................................................9.5
SCHEDULED MAINTENANCE.......................................................................................................................10.1
1EXTERNAL CLEANING OPERATIONS ................................................................................................................10.1
1 1 Setting up the operation .....................................................................................................................10.1
1 2 Cleaning operations...........................................................................................................................10.1
2SPECIAL MAINTENANCE OPERATIONS .............................................................................................................10.2
2 1 Setting up the operation .....................................................................................................................10.2
2 2 Cleaning operations...........................................................................................................................10.2
2 3 Checking the wiring and connections ................................................................................................10.2
2 4 Checking the display ..........................................................................................................................10.2
2 5 Functional check of components........................................................................................................10.2

ISOCONTROL: Service & Maintenance Manual - rev. 1.2
Pagina 1.1
1. AVVERTENZE GENERALI
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic illustrations
highlighting the topic covered.
This manual contains notices and symbols which have a specific meaning:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
OBSERVE: observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.

ISOCONTROL: Service & Maintenance Manual - rev. 1.2
Pagina 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
OBSERVE: The tool sizes quoted in this manual are expressed in mm.

ISOCONTROL: Service & Maintenance Manual - rev. 1.2
Pagina 2.1
2. TECHNICAL CHARACTERISTICS
The Isocontrol is an upgrade component for Selection Line machines and Element machines
consisting of 5 parts:
• Control panel;
• Signal/power supply cable;
• Encoder/pulley assembly;
• Fixing assembly;
• Power supply.
It is installed in a specific way on every machine.
2.1. MECHANICAL CHARACTERISTICS
These data are not provided, as they are specific to each installation.
2.2. ELECTRICAL CHARACTERISTICS
Line voltage 100-240 VAC
Frequency 50-60 Hz
Power rating ~ 50 Watt – 0,5 A
The line voltage is automatically selected by the power supply.
2.3. AMBIENT SPECIFICATIONS
In operation 10° to 25° C
Temperature In storage 10° to 55° C
In operation 30% to 80% non-condensing
Humidity In storage 20% to 90% non-condensing
2.4. CONFORMITY TO REGULATIONS
The equipment conforms to the following directives:
Europe USA
EMI EN 55022
EN 55024 FCC 15
Safety EN 60950 UL 60950
Directive 73/23/CE
89/336/CE

ISOCONTROL: Service & Maintenance Manual - rev. 1.2
Pagina 2.2
2.5. PRODUCT CODE
PERSONAL SELECTION
CLASSIC
MACHINE
PERSONAL SELECTION
LUXURY
PERFORMANCE
BEAUTY CLASSIC SELECTION
ELEMENT
&
ELEMENT+
Abdominal Crunch EICM908-GD# EICM908-GG# EICMA01-GG#
Abductor EICM906-GD# EICM906-GG# EICMA01-GG#
Adductor EICM906-GD# EICM906-GG# EICMA01-GG#
Arm Curl EICM909-GD# EICM909-GG# EICMA01-GG#
Arm Extension EICM909-GD# EICM909-GG# EICMA01-GG#
Chest Incline EICM909-GD# EICM909-GG# /
Chest Press EICM909-GD# EICM909-GG# EICMA01-GG#
Delts Machine EICM904-GD# EICM904-GG# /
Glute EICM910-GD# EICM910-GG# EICMA01-GG#
Lat Machine EICM907-GD# EICM907-GG# EICMA03-GG#
Leg Curl EICM905-GD# EICM905-GG# EICMA04-GG#
Leg Extension EICM905-GD# EICM905-GG# EICMA04-GG#
Leg Press EICM908-GD# EICM908-GG# EICMA05-GG#
Low Row EICM902-GD# EICM902-GG# EICMA02-GG#
Lower Back EICM908-GD# EICM908-GG# EICMA01-GG#
Multi Hip EICM911-GD# EICM911-GG# /
Pectoral Machine EICM909-GD# EICM909-GG# EICMA01-GG#
Pulldown EICM901-GD# EICM901-GG# /
Pulley EICM910-GD# EICM910-GG# /
Rotary Calf EICM908-GD# EICM908-GG# /
Rotary Torso EICM910-GD# EICM910-GG# /
Shoulder Press EICM909-GD# EICM909-GG# EICMA01-GG#
Total Abdominal EICM908-GD# EICM908-GG# /
Upper Back EICM903-GD# EICM903-GG# /
Vertical Traction EICM909-GD# EICM909-GG# EICMA01-GG#
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