TECNOVAP Steam Box Professional Installation instructions

STEAM BOX PRO
USER INSTRUCTION
With integrated industrial vacuum cleaner
Standard
Bacchus
With vacuum cleaner

STEAM BOX PROFESSIONAL
Pag. 2 TECNOVAP 06/15

STEAM BOX PROFESSIONAL
Pag. 3 TECNOVAP 06/15
Interpretation of the symbols placed on the unit
BURNING DANGER!!
IT IS COMPULSORY TO USE PROTECTIVE GLOVES.
EQUIPMENT WITH SOUND PRESSURE LEVEL > 85db
IT IS COMPULSORY TO USE EARS PROTECTIVE SHROUDS.
BEFORE USING THE STEAM GENERATOR, READ AND FOLLOW THIS INSTRUCTION MANUAL.
IT IS RECOMMENDED TO KEEP THIS INSTRUCTION MANUAL TO CONSULT IT LATER OR TO GIVE IT TO THE
FOLLOWING OWNERS.
PLEASE READ THE SAFETY INSTRUCTIONS ON THIS HANDBOOK BEFORE PROCEEDING WITH THE FIRST USE.
EVENTUAL DAMAGES DUE TO THE CARRIAGE MUST BE COMMUNICATED AS SOON AS POSSIBLE TO YOUR
OWN RETAILER.
ATTENTION!!
STEAM…. BURNING DANGER
ATTENTION!!
READ THE OPERATING MANUAL
OPERATING MANUAL;
OPERATING INSTRUCTIONS

STEAM BOX PROFESSIONAL
Pag. 4 TECNOVAP 06/15
Environment protection
ALL THE PACKINGS ARE RECYCLABLE, PACKINGS DO NOT HAVE
TO BE THROWN IN THE DOMESTIC WASTE BUT THEY HAVE TO BE
DELIVERED TO THE CENTERS SPECIALIZED FOR THE DISPOSING
OF THE WASTE.
ALL DEVICES NOT USED ANYMORE CONTAIN PRECIOUS
RECYCLABLE MATERIALS THAT SHOULD BE DELIVERED TO THE
CENTERS SUITABLE FOR THE DISPOSING OF THE WASTE.
ELECTRIC AND ELECTRONIC EQUIPMENT, BATTERIES, OIL AND
SIMILAR SUBSTANCES MUST BE RECYCLED IN THE PROPER
RECYCLING CENTERS AND MUST NOT BE LEFT IN THE
ENVIRONMENT.
SUBSTANCES SUCH AS OIL FOR MOTORS, DIESEL OIL, PETROL
MUST NOT BE LEFT IN THE ENVIRONMENT AND MUST BE
RECYCLED IN THE PROPER RECYCLING CENTERS ACCORDING
TO THE ENVIRONMENTAL REGULATIONS.
The user might return the unit for disposal also to the retailer when purchasing a new equivalent device on a
one to one ratio.

STEAM BOX PROFESSIONAL
Pag. 5 TECNOVAP 06/15
1. SUMMARY
1. SUMMARY
2. SAFETY REGULATIONS
3. CONNECTION TO THE WATER NET
4. PREFACE
5. TECHNICAL CHARACTERISTICS
6. NOMENCLATURE
7. TECHNICAL DRAWINGS
8. OPERATING INSTRUCTIONS
9. MAINTENANCE
10. BEFORE REFERRING TO THE TECHNICAL SERVICE
11. DECLARATION OF CONFORMITY
2. SAFETY REGULATIONS
▪The electrical connection shall be made by a qualified electrician and comply with IEC 60364-1.
▪If the power cable is damaged, it has to be replaced by the manufacturer or by an authorized
technical service or by a qualified person in order to prevent any risk.
▪It is recommended that the electric supply to this machine should include either a residual current
device that will interrupt the supply if the leakage current to earth exceeds 30ma for 30ms or a device
which will prove the earth circuit.
▪SAFETY VALVE This machine is equipped with two safety valves, able to ensure the safety of the
machine itself in case other primary control devices are inefficient (due to a failure). Due to the extreme
importance of these components and as not to compromise the safety of the machine, it is
recommended to provide to check them and to substitute them through an authorized service center
every 2 years starting from the purchasing date.
▪PRESSURE SWITCH This machine is equipped with a pressure switch able to check and to maintain
the pressure under certain preset limits (ref. “rated pressure” on the technical label underneath the
machine). In case there would be a steam leakage on the lower side of the machine, it means that the
functioning of this device has been compromised and the safety valve has been involved as to limit the
boiler’s internal pressure. It is recommended not to use the machine, immediately unplug the
machine from the power feeding and call the service center.
▪MUD DRAIN FROM THE BOILER The unit automatically indicates the necessity to proceed with the
mud drain; the notice C A L C will be displayed alternatively to the current visualization on the panel.

STEAM BOX PROFESSIONAL
Pag. 6 TECNOVAP 06/15
▪ATTENTION. Use a new set of fittings, tubes and sealing gaskets every time the appliance is
connected to the water net.
▪ATTENTION. This appliance has been projected for being used with cleaning agents supplied or
recommended by the manufacturer. The usage of other detergents and chemicals may adversely affect
the safety of the user and of the appliance itself.
▪ATTENTION. Risk of explosion. Do not spray flammable liquids.
▪ATTENTION. Do not use the appliance within the range of persons unless they wear protective
clothing.
▪ATTENTION. The high pressure jets can be dangerous if not used properly. The jet does not have to
be directed against persons, electrical devices under tension or the unit itself.
▪ATTENTION. Do not direct the jet against yourself or others in order to clean clothes or footwear.
▪ATTENTION. Water flowed through the anti-reflux devices is not potable water approved.
▪Disconnect the power supply by unplugging the power cable before proceeding with the maintenance
effected by the user.
▪ATTENTION. This unit is not intended to be used by children or by unqualified persons.
▪Monitor the children so they cannot play with the machine.
▪ATTENTION. To ensure the machine’s safety, use only original spare parts from the manufacturer or
spare parts approved by the manufacturer.
▪ATTENTION. Pressure hoses, fittings and couplings are important for the safety of the machine. Use
only hoses, fittings and couplings recommended by the manufacturer.
▪ATTENTION. Do not use the machine if the power cord or other important parts of the machine are
damaged, i.e. safety devices, pressure hoses and trigger gun.
▪ATTENTION. If an extension cord is used, the plug and the socket must be of a watertight
construction.
▪ATTENTION. Inadequate extension cords can be dangerous.
▪The hand-arm vibration data referred to this device are not mentioned as they are below 2,5 m/s².
▪ATTENTION. The detergent injection of this appliance can’t be used continuously but intermittently
(20 seconds ON - 20 seconds OFF). The detergent can be continuously used for no longer than two
minutes.
▪When using detergent (make sure it’s non-foaming) please follow the specific instructions: 1 liter of
detergent for every 10 liters of water (detergent percentage about 10%), making sure to fill in first the
detergent to obtain a better mixing.

STEAM BOX PROFESSIONAL
Pag. 7 TECNOVAP 06/15
Please be careful with the detergent to be used as some available in commerce will emanate
highly toxic gases when heated above 100°C. Always consult the MSDS datasheet from the
manufacturer.
▪ATTENTION. In case of accidental contact with the detergent, strictly follow the instructions indicated
on its packaging or in its MSDS.
▪Use ear protections and gloves while using the machine.
3. CONNECTION TO THE WATER NET
The connection to the water net shall be made by qualified personnel. It
is recommended to use a new set of food grade fittings and food grade
hoses; it is not possible to use again the same set (fittings, tubes,
gaskets, reductions etc.) for a new connection.
Being a movable device, the connection hose to the water net is not
supplied due to the unknown distance from the water connection point.
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6 bar max
2 bar min

STEAM BOX PROFESSIONAL
Pag. 8 TECNOVAP 06/15
4. PREFACE
Dear Client,
We would like to congratulate you on your choice.
With the goal of improving and continually updating production by always offering innovative products,
TECNOVAP has studied, designed and created STEAM BOX PRFESSIONAL, a combined model for
cleaning which brings together the power of steam and the force of vacuuming (optional).
This product is equipped with a dependable stainless steel boiler with automatic refilling system which
allows it to produce a powerful and continuous supply of steam (24/24 hours).
STEAM BOX PROFESSIONAL offers the overheated water function and is also equipped with a
separate detergent tank which allows the injection of detergent up to 90-160°C.
With the power of steam, meaning ecological cleaning power, Tecnovap has combined a powerful
vacuum (optional) able to pick up solids and liquids.
STEAM BOX PROFESSIONALL is the ideal solution when it comes to cleaning and disinfecting.

STEAM BOX PROFESSIONAL
Pag. 9 TECNOVAP 06/15
5. TECHNICAL CHARACTERISTICS
FACTORY: TECNOVAP SRL VIA DEI SASSI 1A 37026 PESCANTINA VERONA ITALY
Model
Steam Box Professional
Code
4W07010 - 4W06010 - 4W05010 - 4W04010 - 4W0401M
4W07A10 - 4W06A10 - 4W05A10 - 4W04A10 - 4W04A1M
4W07T10 - 4W06T10 - 4W05T10 - 4W04T10 - 4W04T1M
Rated Voltage
V
230/400
Current type
Hz
50/60 3~
Rated Power Boiler
kW
10,8 –14,4 –21,6 –28,8 –36,0
10,8 –14,4 –21,6 –28,8 –36,0
10,0 –14,4 –20,75
Rated Power vacuum
kW
1,0 –1,2 –3,0
Max Rated Power
kW
11,0 –14,8 –22,0 –29,2 –36,4
11,0 –17,8 –22,0 –32,2 –39,4
11,1 –15,8 –22,15
Rated Steam Pressure
kPa
bar
1000
10
Permissible Steam Pressure
kPa
bar
1200
12
Max. Steam Rated Flow
g/min
291 –388 –582 –776 –970
291 –388 –582 –776 –970
291 –388 –564
Max. Steam Rated Flow
Kg/h
17,5 –23,0 –35,0 –46,5 –58,0
17,5 –23,0 –35,0 –46,5 –58,0
17,5 –23,0 –33,8
Max temperature
°C
180
Max. inlet water pressure
KPa
bar
600
6
Min. inlet water pressure
KPa
bar
50
0,5
Kickback forces
N
< 20
Vibration hand-arm
m/s²
< 2,5
Sound pressure level LPa
dB
98,7
Sound power level Lwa
dB
111,4
Mass
kg
106

STEAM BOX PROFESSIONAL
Pag. 10 TECNOVAP 06/15
Model
Steam Box Professional Bacchus
Code
4007060 –4006060 –4005060 –4004060 –400406M
Rated Voltage
V
230/400
Current type
Hz
50/60 3~
Rated Power Boiler
kW
10,8 –14,4 –21,6 –28,8 –36,0
Max Rated Power
kW
11,0 –14,8 –22,0 –29,2 –36,4
Rated Steam Pressure
kPa
bar
600
6
Permissible Steam Pressure
kPa
bar
1200
12
Max. Steam Rated Flow
g/min
291 –388 –582 –776 –970
Max. Steam Rated Flow
Kg/h
17,5 –23,0 –35,0 –46,5 –58,0
Max temperature
°C
165
Max. inlet water pressure
KPa
bar
600
6
Min. inlet water pressure
KPa
bar
50
0,5
Kickback forces
N
< 20
Vibration hand-arm
m/s²
< 2,5
Sound pressure level LPa
dB
98,7
Sound power level Lwa
dB
111,4
Mass
kg
106

STEAM BOX PROFESSIONAL
Pag. 11 TECNOVAP 06/15
6. NOMENCLATURE
Steam Box Professional
01) Power cord
35B) Hot water switch
02) Water inlet for direct water feed
36) 37) Steam regulation switches
03) Water inlet valve filter
38) Vacuum switch
04) General power switch
40) Locking latches for accessories
05) Handle bar
40A) Handwheel screw
06) Detergent tank
07) Water tank
41) Steam / vac extension tubes
08) Control panel
42) Steam / vac turbo lance
08A) Bacchus control panel
44) Brass brush (Ø 28mm)
09) Steam outlet
45) St. steel brush (Ø 28mm)
10) Drain cap –detergent tank
49) St. steel brush (Ø 60mm)
10A) Detergent filter cap
50) St. steel wool pad
10B) Detergent filter
51) Floor tool for inserts
11) Drain cap –water tank
52) Locking latches for inserts
11A) Water filter cap
53) Insert squeegee / brush
11B) Water filter
54) Insert squeegee / squeegee (L. 375mm)
12) Boiler drain cap
55) Steam & vac industrial brush L.530
13) Key for boiler drain cap
56) St. steel upholstery tool
14) Electric socket for vacuum cleaner
15) Vacuum hose outlet
70) Steam hose w/ handgrip
16) Locking latch vacuum outlet
71) Steam lance
17) Base for vacuum drum
72) Rectangular brush
18) Vacuum drum
73) Cloth holder
19) Clamping hooks for vacuum motor
74) Triangular brush
20) Locking latch vacuum outlet
75) Locking latches for accessories
21) Vacuum hose outlet
76) Extension tube
22) Vacuum head
77) Curved bayonet lance 45°
23) Vacuum cleaner power cord
78) Bayonet lance
24) Vacuum cleaner main switch
25) Connection tube vacuum drum –turbine
80) Geyser hose with handgrip
26) Steam hose
81) Steam plug
26A) Hose - bottling line rapid coupling
82A) Hot water injection button (red)
27) Garolla connection steam hose coupling
82B) Detergent button (yellow)
27A) Bottling line overpressure safety valve
83) Steam outlet lever
27B) Garolla connection
84) Lances 100 / 400 / 800 / 1200 mm
28) Safety pressure switch (optional)
85) Round nozzle
86) Window cleaner with diffuser 250 / 350 / 450 mm
30) Vacuum hose
87) Steam brush with bristles 250 / 350 / 450 mm
32) Steam plug
88) St. steel floor scrubber with 3 brushes
33) Steam & vac hose w/ handgrip
89) Flat nozzle 4 cm with scraper
34) Steam command switch
90) St. steel brush
35A) Detergent switch (intermittent)
91) Flat nozzle 1 cm

STEAM BOX PROFESSIONAL
Pag. 12 TECNOVAP 06/15
7. TECHNICAL DRAWINGS
6
7
8
9
10
11
10B
11B
12
13
10A
11A
4
2
1
5
3
SteamBox Professional
2
SINGLE POWER
MULTI POWER
STEAM BOX PROFESSIONAL
SteamBox Professional
AD4401M
AD40010

STEAM BOX PROFESSIONAL
Pag. 13 TECNOVAP 06/15
6
7
8
9
10
11
10B
11B
12
13
20
10A
11A
4
2
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1
5
19
17
18
21
3
Steam Box Industrial
Steam Box Industrial
2
SINGLE POWER
MULTI POWER
24
23
22
14
STEAM BOX PROFESSIONAL
WITH VACUUM CLEANER
AD5301M
AD50010

STEAM BOX PROFESSIONAL
Pag. 14 TECNOVAP 06/15
6
7
8
9
10
11
10B
11B
12
13
20
22
25
10A
11A
4
2
1
5
19
17
18
21
16
15
32
SINGLE POWER
MULTI POWER
STEAM BOX PROFESSIONAL
CON ASPIRATORE INTEGRATO
SteamBox Professional
SteamBox Professional
AD4401M
AD40010
STEAM BOX PROFESSIONAL WITH
INTERGRATED VACUUM CLEANER

STEAM BOX PROFESSIONAL
Pag. 15 TECNOVAP 06/15
7
9
1111B
12
13
11A
4
2
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1
5
3
SteamBoxBacchus
2
SINGLE POWER
MULTI POWER
STEAM BOX PROFESSIONAL
BACCHUS
SteamBoxBacchus
AD4406M
AD40060
8A
26A
26
28 27A
27B
27
26

STEAM BOX PROFESSIONAL
Pag. 16 TECNOVAP 06/15

STEAM BOX PROFESSIONAL
Pag. 17 TECNOVAP 06/15
KIT GEYSER 10 bar
JULY 10bar ACCESSORIES
ONLY FOR MODELS 10.8 kW e 14.4 kW

STEAM BOX PROFESSIONAL
Pag. 18 TECNOVAP 06/15
CONTROL PANEL (POS. 8)
Presence of tension
Informs the user that the
appliance is connected to the
power source.
Steam ready indicator
If this indicator is lit up, the
generator is ready to use.
“Low water” indicator
Indicates the lack of water in the tank, the indication is accompanied by an intermittent buzzer.
If lit, the overheated water injection cannot be used and steam production will be interrupted.
“Low detergent” indicator
Indicates the lack of detergent in the tank, the indication is accompanied by a continuous
buzzer. Attention! The continuous acoustic signal must have priority on the water intermittent
acoustic signal. For security reasons, please check the activation of both warning lights.
Power button
Powers the electronic components, steam solenoid valves and boiler refilling pump.
Boiler activation button
Activates the heating elements, the detergent pump and the overheated water injection valve.
If there is no water inside the boiler, the LED light will blink and the heating elements will not
be activated as long as the default level of liquid into the boiler will not be achieved. After
achieving the correct water level, the light will be fixed.
Direct water intake button
Activation of water supply from the water net; the LED light will show the status with a steady
light.
Steam regulation indicators: minimum –medium –maximum.
Detergent discharging switch and temperature / pressure display.
Total working hours (C1) (hour counter / totalizer).
Partial working hours; this hour counter is resettable by the user.
Clock set-up switch (the current time is displayed only when the machine is in stand-by mode).

STEAM BOX PROFESSIONAL
Pag. 19 TECNOVAP 06/15
BACCHUS CONTROL PANEL (POS. 8A)
Presence of tension
Informs the user that the
appliance is connected to the
power source.
Steam ready indicator
If this indicator is lit up, the
generator is ready to use.
“Low water” indicator
Indicates the lack of water in the tank, the indication is accompanied by an intermittent buzzer.
If lit, the overheated water injection (optional) cannot be used and steam production will be
interrupted.
“Low detergent” indicator
Function not enabled.
Power button
Powers the electronic components, steam solenoid valves and boiler refilling pump.
Boiler activation button
The unit automatically recognizes the inserted Bacchus hose and activates steam activation
buttons on the control panel and the heating elements. If there is no water inside the boiler, the
LED light will blink and the heating elements will not be activated as long as the default level of
liquid into the boiler will not be achieved. After achieving the correct water level, the light will
be fixed.
Direct water intake button
Activation of water supply from the water net; the LED light will show the status with a steady
light.
Steam activation buttons/indicators: minimum –medium –maximum.
Temperature / pressure display.
Total working hours (C1) (hour counter / totalizer).
Partial working hours; this hour counter is resettable by the user.
Clock set-up switch (the current time is displayed only when the machine is in stand-by mode).

STEAM BOX PROFESSIONAL
Pag. 20 TECNOVAP 06/15
8. OPERATING INSTRUCTIONS
(a) Fix the vacuum drum (18) on the round black base (17) by operating on the hooks (19).
(b) Insert the plug of the vacuum cleaner (23) into the outlet located on the right side of the steam
generator (14) (only for models with external vacuum cleaner).
(c) Insert one end of the hose (25) into the vacuum head (22) and the other end into the vacuum hose
outlet (15), activating the locking latch (16) (only for models with integrated vacuum cleaner).
(d) Remove the tanks caps (6 and 7) and fill in water and detergent in the relevant tanks, water inside
the blue funnel and detergent into the yellow funnel. It is recommended to be very careful
during this process because an inverted filling up (detergent into the water tank or water into
detergent tank) causes a steam generator fault.
(e) When using detergent (not foamy for extractions machines), please follow the specific instructions:
normally 1 liter of detergent for every 10 liters of water (detergent percentage about 10%), making
sure to fill in first the detergent to obtain a better mixing. Please be careful with the detergent to be
used as some available in commerce will emanate highly toxic gases when heated above
100°C. Always consult the MSDS datasheet from the supplier.
The detergent tank has to be filled only with detergent diluted with water, not with water only,
unless you are not using demineralized water.
The usage of water only (not demineralized) instead of detergent causes faults to the mixing circuit.
(f) Insert the plug (1) into the electrical outlet, making sure that the voltage and the amperage correspond
with the data printed on the plate located on the rear side of the unit.
(g) Switch the unit on by rotating the main switch onto position ON or onto the desired
power (only for models with power regulation).
Activate the standby and the boiler switches.
(h) The machine is equipped with a protective system against thermal shock. Therefore, in case of water
lacking inside the boiler, the system automatically disconnects the heating elements supply. This
situation is recognizable thanks to the blinking LED light on the “boiler switch” . The system
can intervene also after the boiler refilling once performed the mud drain during the maintenance
process.