Teknik 5427027 User manual
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Prime Oak Hutch
Model 5427027
Knick-knack
paddywhack,
give your stu a home.
Teknik
www.teknikoffice.co.uk
Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Hardware Usage Guide
Assembly Steps
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Safety
Warranty
3
4
5
6-22
23-25
26-28
29-30
31
Page 2
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Hammer
Not actual size
Nail Holder (provided)
Tape Measure
Electric drill with 1/8" bit
(ONLY in indicated step)
Pencil
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C LEFT UPRIGHT (1)
D RIGHT TOP MOLDING (1)
E LEFT TOP MOLDING (1)
F FIXED SHELF (1)
G LEFT ADJUSTABLE SHELF (1)
H FIXED SHELF MOLDING (1)
J ADJUSTABLE SHELF MOLDING (2)
K UPRIGHT MOLDING (2)
L LONG BRACE (1)
M FRONT TOP MOLDING (1)
N SHORT BRACE (2)
O BACK (1)
P TOP (1)
Q RIGHT UPRIGHT (1)
R RIGHT ADJUSTABLE SHELF (1)
A
B
C
D
E
F
G
H
J
KL
M
N
O
P
Q
R
N
J
K
Page 3
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
BLACK 9/16" LARGE HEAD SCREW - 7
1S BROWN 1-5/8" FLAT HEAD SCREW - 8
55S
MOLDING
CONNECTOR - 2
17F
CAM SCREW - 6
8F WOOD DOWEL - 4
15F
HIDDEN CAM - 6
1F
SILVER 1" LARGE HEAD SCREW - 8
102S
BRACKET CONNECTOR - 2
81G NAIL - 21
1N
CLIP - 7
67G37F TWIST-LOCK®FASTENER - 12
FURNITURE TIPPING
RESTRAINT KIT - 1
97
SHELF REST - 8
10R 105P TWIST-LOCK®
FASTENER COVER - 12
Page 4
SCREW COVER - 4
74P
Hardware Usage Guide
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must
remain fully inserted in the hole of the adjoining
part while locking the FASTENER.
2. Tighten the FASTENER with a Phillips
screwdriver as tight as possible.
Dowel end
2.
Push a TWIST-LOCK® FASTENER
into the large hole in the part.
1.
HOW TO USE A TWIST-LOCK®FASTENER
Cam Screw
Hidden Cam
Arrow
Push a HIDDEN CAM into
the part. The arrow in the
HIDDEN CAM must point
toward the hole in the
edge of the board.
Hole
2. 3.
1
2
Insert the CAM SCREW into the HIDDEN CAM.
Tighten the HIDDEN CAM.
HOW TO USE A HIDDEN CAM & CAM SCREW
Turn the CAM SCREW until
the shoulder is against the
surface of the part.
1.
Page 5
Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push twelve SAUDER TWIST-LOCK®
FASTENERS (37F) into the large holes in the ENDS (A and B),
UPRIGHTS (C and Q), and FIXED SHELF (F).
A
B
C
F
Q
37F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
37F
Meet Parts (A and B). These components
have been engineered to be lighter,
stronger, faster… well ok. Not technically
faster. But definitely makes for a sturdier
hutch that’s easier to assemble and
friendlier to the environment.
Page 6
Some assembly
(and snacks) required.
å Slide the UPRIGHT MOLDINGS* (K) onto the notched
edges of the UPRIGHTS (C and Q).
å *U.S. Patent No. 5,499,886
å Slide a FIXED SHELF MOLDING* (H) onto the notched
edge of a FIXED SHELF (F).
å *U.S. Patent No. 5,499,886
Step 3
F
C
Q
H
K
K
Slide the UPRIGHT MOLDING (K) onto the notched edge.
These surfaces should be even.
Notched edge
Notched edge
Notched edge
The groove
is closer to
this edge.
These surfaces should be even.
The groove
is closer to
this edge.
The groove
is closer to
this edge.
Page 8
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Step 8
å Tap two MOLDING CONNECTORS (17F) into the notches
in the MOLDINGS (D, E, and M).
Flat end
17F
Unfinished surface
D
E
M
Use your hammer to tap the MOLDING CONNECTORS (17F) into the notches in the MOLDINGS.
Page 13
Unfinished surface
Unfinished surface
å Fasten the MOLDINGS (D, E, and M) to the TOP (P). Use
eight BROWN 1-5/8" FLAT HEAD SCREWS (55S).
å NOTE: Start each SCREW a few turns before completely
tightening any of them.
å NOTE: Do not overtighten the SCREWS into the TOP.
Step 9
M
D
E
Surface with holes
Notched edge
P
BROWN 1-5/8" FLAT HEAD SCREW
(8 used in this step)
55S
Page 14
Finished surface
Finished surface
Finished surface
å We have provided a Nail Holder tool to use in this step for proper positioning of the NAILS. Please refer to the parts of the
Nail Holder as the bead, oset edge, and nail slot as shown in the diagram below.
å Diagram 1. Place the BACK (O) into the lower edge of the RIGHT END (A) with the top edge of the BACK (O) against the
lower edge of the TOP (P).
å Diagram 2. Place the bead of the Nail Holder down between the BACK (O) and LEFT END (B) 2-1/2" from the corner.
Place a NAIL (1N) into the nail slot of the Nail Holder. Tap the NAIL through the BACK and into lower edge of the LEFT
END. Remove the Nail Holder from the NAIL and completely tap the NAIL in with your hammer. Finish fastening the BACK
to the LEFT END with the hammer and Nail Holder placing NAILS approximately 3-3/4" apart.
å Repeat this step to fasten the BACK (O) to the RIGHT END (A).
å Diagram 3. Fasten the BACK (O) to the TOP (P) using the NAILS (1N) and Nail Holder. The NAILS should be 1-1/2
"
from the
corners and 4-3/4
"
apart.
Step 11
NAIL
(21 used in this step)
1N
Unfinished
surface
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
P
B
O
A
For support, place packing
foam and magazines here.
2-1/2"
2.
Page 16
Bead
Nail slot
Nail
Holder
Oset edge
L
N
N
1.
3-3/4"
Bead
Bead
3.
4-3/4"
1-1/2"
Lower edge
Bead
Bead
å Fasten the BACK (O) to the BRACES (L and N). Use
seven CLIPS (67G) and seven BLACK 9/16" LARGE
HEAD SCREWS (1S).
å NOTE: The CLIPS should wrap around the edge of the BACK
and the teeth of the CLIPS should bite into the BRACES as
you tighten the screws. Follow diagram #1.
å Fasten the BRACKET CONNECTORS to the ENDS (A and B).
Use four SILVER 1" LARGE HEAD SCREWS (102S).
Step 12
O
N
N
L
B
A
81G
81G
102S
SILVER 1" LARGE HEAD SCREW
(4 used in this step)
Page 17
1.
BLACK 9/16" LARGE HEAD SCREW
(7 used in this step)
1S
67G
å Carefully stand your unit upright.
å Open the FURNITURE TIPPING RESTRAINT KIT (97) and fasten the
SAFETY STRAP to the TOP (P). There is no pre-drilled hole. With extra
force, use the short screw provided.
å NOTE: Position the SAFETY STRAP hole by
measuring 2" in from the back edge of the TOP.
Step 13
97
PSafety strap
2"
Page 18
Pro Tip: Lift with your
legs. And, you know,
your arms.
å This unit attaches to the 427030.
å Place the unit on top of the 427030 as shown.
å NOTE: There are no pre-drilled holes in the 427030 for attaching
the HUTCH. You will need to drill 1/8" wide, 1" deep holes through
the open holes in the BRACKET CONNECTORS (81G).
å Fasten the HUTCH to the unit you have drilled the holes into.
Use four SILVER 1" LARGE HEAD SCREWS (102S) through the
BRACKET CONNECTORS and into the unit.
Step 14
Page 19
Electric drill with 1/8" bit
(ONLY in indicated step)
Mark and drill 1/8" holes
through the holes in the
BRACKET CONNECTORS.
102S
SILVER 1" LARGE HEAD SCREW
(4 used in this step)
81G
å Position your unit in its final location. We recommend using the SAFETY STRAP for added stability.
å NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall
stud, go to your local hardware store for proper hardware.
å INSTALLATION INSTRUCTIONS:
1. Insert the SAFETY DRYWALL ANCHOR through the WASHER and the end of the SAFETY STRAP.
2. Using a Phillips screwdriver or a hand drill, press the screw slightly onto the drywall.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips through.
4. Turn the screw until it is flush against the wall and you feel a firm resistance.
5. Continue to turn until the screw starts spinning freely.
å NOTE: Before moving your unit to a dierent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The
nylon sheath will remain behind your wall.
Step 15
97
Safety
drywall
anchor
Safety strap
Washer
Page 20
For safety purposes, the hutch
must be placed against a wall.
Warning
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