Telemotive Tekemotive XLTX User manual
Telemotive XLTX Transmitter
Wireless Controls
May 2011
Part Number:
178-01598-0100-R2
©Copyright 2011 Magnetek Material Handling
Telemotive Engineered XLTX Transmitter Instruction Manual
May 2011
Page 2 of 40
Your New Radio Remote
Thank you for your purchase of Magnetek’s Telemotive®brand XLTX Radio Wireless Controls.
Magnetek has set a whole new standard in radio-remote performance, dependability, and value
with this unique new line of bellybox transmitters.
If your product ever needs modification or service, please contact one of our representatives at
the following locations:
U.S. Service Information
For questions regarding service or technical information contact:
1.866.MAG.SERV
(1.866.624.7378).
Magnetek, Inc.
N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Telephone: 1.800.288.8178
Website: www.magnetekmh.com
e-mail: [email protected]
Fax Numbers:
Main: 1.800.298.3503
Sales: 1.262.783.3510
Service: 1.262.783.3508
Canada Service Information:
4090B Sladeview Crescent
Mississauga, Ontario
L5L 5Y5 Canada
Phone: 1.800.792.7253
Fax: 1.905.828.5707
1.416.424.7617 (24/7 Service pager)
©2011 MAGNETEK
All rights reserved. This notice applies to all copyrighted materials included with this product,
including, but not limited to, this manual and software embodied within the product. This manual
is intended for the sole use of the person(s) to whom it was provided, and any unauthorized
distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be
reproduced in whole or in part by any means whatsoever without the expressed written
permission of MAGNETEK.
Telemotive Engineered XLTX Transmitter Instruction Manual
May 2011
Page 3 of 40
TABLE OF CONTENTS
1.0INTRODUCTION .................................................................................................................. 5
1.1PRODUCT MANUAL SAFETY INFORMATION ............................................................... 5
1.2WARNINGS and CAUTIONS............................................................................................ 6
2.0CRITICAL INSTALLATION CONSIDERATIONS ................................................................. 7
2.1GENERAL ......................................................................................................................... 7
2.2PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT........... 7
2.3SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO
CONTROLLED EQUIPMENT OPERATORS .............................................................................. 8
2.4TRANSMITTER UNIT ....................................................................................................... 9
2.5PRE-OPERATION TEST .................................................................................................. 9
2.6HANDLING BATTERIES................................................................................................. 10
2.7OPTIONAL RECHARGABLE BATTERY CHARGING ................................................... 10
2.8BATTERY DISPOSAL..................................................................................................... 10
3.0XLTX TRANSMITTER STANDARD CONFIGURATION AND OPERATION..................... 11
3.1INSTALLING BATTERY PACK(S).................................................................................. 12
3.1.1Alkaline Battery Pack (BT129)................................................................................. 12
3.1.2Optional NiMH Rechargeable Battery Pack (BT128) .............................................. 13
3.1.3Spare Battery Storage Compartment ...................................................................... 14
3.1.4Setting Battery Type Dip Switches .......................................................................... 14
3.2TURNING THE TRANSMITTER ON AND OFF.............................................................. 15
3.2.1Turning On the Transmitter...................................................................................... 16
3.2.2Pulling In the Machine Stop Relay........................................................................... 16
3.2.3Turning Off the Transmitter...................................................................................... 16
3.3MACHINE STOP SWITCH (For Emergency Stopping Only).......................................... 16
3.4GRAPHIC USER INTERFACE ...................................................................................... 16
3.5NORMAL OPERATING MODE....................................................................................... 17
3.5.1Watch Dog Indicator (Spinning Arrow) .................................................................... 17
3.5.2Command Confirmation........................................................................................... 17
3.5.3Battery Life Indicator ................................................................................................ 17
3.5.4Signal Strength Indicator ......................................................................................... 18
3.5.5Two-Way Feedback System.................................................................................... 18
3.6JOYSTICKS AND PADDLES/LEVERS .......................................................................... 18
3.7ROTARY SELECTOR SWITCH ..................................................................................... 18
3.8AUXILIARY SWITCHES ................................................................................................. 18
4.0USING THE TRANSMITTER IN SETUP MODE................................................................ 19
4.1ENTERING SETUP MODE............................................................................................. 19
4.2ADJUSTING SETTINGS IN SETUP MODE ................................................................... 19
4.2.1Access Code............................................................................................................ 19
4.2.2Channel Select......................................................................................................... 19
4.2.3User Code................................................................................................................ 20
4.2.4Transmitter Timeout................................................................................................. 20
4.2.5Backlight Timeout .................................................................................................... 20
4.2.6Password Enable ..................................................................................................... 20
4.2.7Change Password.................................................................................................... 21
4.2.8Exit Without Save..................................................................................................... 21
4.2.9Exit With Save.......................................................................................................... 21
5.0OPTIONAL PROGRAMMING WITH RCP.......................................................................... 22
5.1ACCESS CODES............................................................................................................ 22
5.2CHANGING RECIEVER ACCESS CODES.................................................................... 22
5.3CONNECTING THE XLTX TO A COMPUTER............................................................... 23
5.4PROGRAMMING WITH RCP ......................................................................................... 24
5.4.1XLTX Configuration Pages ...................................................................................... 26
5.4.2Saving, Downloading, and Reading the Programs and Other RCP Software
Functions ................................................................................................................................ 31
Telemotive Engineered XLTX Transmitter Instruction Manual
May 2011
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6.0 TRANSMITTER CHANNEL CONFIGURATION SETTINGS ............................................. 33
6.1FCC STATEMENTS....................................................................................................... 33
6.2CHANNEL AND FREQUENCY DESIGNATIONS BY COUNT....................................... 34
6.3OPTIONAL FREQUENCIES AND CHANNELS ............................................................. 35
6.3.1900 MHz: FHSS ....................................................................................................... 35
6.3.22.4 GHz: FHSS ........................................................................................................ 35
6.3.3433 MHz Telemotive Legacy Channel Set: TMS and TDMA .................................. 35
7.0OPTIONAL CAN BUS TETHER FEATURE ....................................................................... 36
7.1 INSTALLATION OF TETHER CABLE......................................................................... 36
7.2 OPERATION OF TRANSMITTER IN TETHER MODE............................................... 36
7.3 RETURNING TRANSMITTER TO WIRELESS MODE............................................... 36
7.4 CAN CONNECTOR RECEPTACLE PIN-OUT DETAILS............................................ 37
8.0GENERAL TROUBLESHOOTING .................................................................................... 38
8.1TROUBLESHOOTING: OPTIONAL TETHER OPERATION.......................................... 39
8.2ASSEMBLY AND REPLACEMENT PARTS................................................................... 40
Telemotive Engineered XLTX Transmitter Instruction Manual
May 2011
Page 5 of 40
1.0 INTRODUCTION
Thank you for your purchase of Magnetek’s Telemotive®brand XLTX Radio Wireless Controls.
These instructions are to be used as a reference for personnel operating the Telemotive®brand XLTX Radio
Wireless Controls and the equipment that this Telemotive®brand XLTX Radio Wireless Control is attached
to.
The user of these instructions should have basic knowledge in the handling of electronic equipment.
1.1 PRODUCT MANUAL SAFETY INFORMATION
Magnetek, Inc. (Magnetek) offers a broad range of radio wireless controls products, control products and
adjustable frequency drives, and industrial braking systems for overhead material handling applications.
This manual has been prepared by Magnetek to provide information and recommendations for the
installation, use, operation and service of Magnetek’s material handling products and systems (Magnetek
Products). Anyone who uses, operates, maintains, services, installs or owns Magnetek Products should
know, understand and follow the instructions and safety recommendations in this manual for Magnetek
Products.
The recommendations in this manual do not take precedence over any of the following requirements relating
to cranes, hoists and lifting devices:
Instructions, manuals and safety warnings of the manufacturers of the equipment where the radio
system is used,
Plant safety rules and procedures of the employers and the owners of facilities where the
Magnetek Products are being used,
Regulations issued by the Occupational Health and Safety Administration (OSHA),
Applicable local, state or federal codes, ordinances, standards and requirements, or
Safety standards and practices for the overhead material handling industry.
This manual does not include or address the specific instructions and safety warnings of these
manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users and
operators of the Magnetek Products to know, understand and follow all of these requirements. It is the
responsibility of the owner of the Magnetek Products to make its employees aware of all of the above listed
requirements and to make certain that all operators are properly trained. No one should use Magnetek
Products prior to becoming familiar with and being trained in these requirements.
WARRANTY INFORMATION
FOR INFORMATION ON MAGNETEK’S PRODUCT WARRANTIES BY PRODUCT TYPE, PLEASE VISIT
WWW.MAGNETEKMH.COM.
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