Telme EVOPASTO Series Operating instructions
Operating and
maintenance manual
EVOPASTÓEVOPASTÓ 60 - 12060 - 120
GELATO AND PASTRY MACHINES
TELME
Translation of the original instructions
2
3
Thank you for choosing this machine. Please read this manual which will allow you to use the machine in
a way that is safe for you and for others. While reading the manual, take the time to familiarise yourself
with the new machine and you will be able to appreciate all of its advantages. You will see that it is user-
friendly and how it can easily change your working process, optimising it and making it more protable.
You will understand how the technology used will be of great help to your business. TELME S.p.A.
machines are the product of years of experience manufacturing machines for processing foodstus.
The quality of our machines makes them competitive, reliable, user-friendly, low maintenance, quiet,
safe and ergonomic.
To keep your machine in proper working order, you must carry out the routine maintenance indicated in
the manual. Daily cleaning is fundamental and ensures that machines remain reliable.
To allow us to make sure that the manuals we issue are complete and cover all possible subjects, please
send us any comments based on your direct experience of using the machine.
For operator safety and machine integrity, the machine must only be used for the purpose for which it
was built. Therefore, any modications to the machine, any part of its design, safety device or system is
strictly forbidden. Such changes will void any guarantees. The manufacturer declines all responsibility
in the event of substitution of components with non-original parts, improper use, tampering, lack of
maintenance, removal of safety devices and, more generally, any change made to the original design.
Our qualied technical assistance service is always available to you if you have any questions.
Please contact your dealer to solve any technical issues. Do not attempt to solve them yourself, since
this may result in serious danger.
All of the sta at TELME S.p.A. and its dealers hope that you will enjoy working with our machines!
This operating and maintenance manual is part of the machine and must always be kept with it, even
if the machine is sold to a new buyer.
Introduction
Contents
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
4
CONTENTS
1 GENERAL INFORMATION 7
1.1 General safety instructions 7
1.2 Information about precautions, specific warnings and symbols 7
1.3 Testing, guarantee and liability 8
1.4 Purpose of the manual 8
• 1.4.1 Structure of the manual 8
•
•
• 1.5.2 Ordering spare parts 10
• 1.5.3 Downloading the technical manual 10
1.6 Machine identification data - CE marking 10
1.7 Intended uses 11
• 1.7.1 Reasonably foreseeable improper use 11
•
•
2 TECHNICAL SPECIFICATIONS 13
2.1 General description of the machine 13
2.2 Illustration of the machine as a whole and its components 14
2.3 Working and control position 16
2.4 Machine technical data 16
2.5 Noise 17
2.6 Items supplied with the machine 18
3 GENERAL SAFETY REGULATIONS 18
3.1 General instructions 18
3.2 Safety devices present on the machine 20
• 3.2.1 Safety device installed on the cover 20
• 3.2.2 Safety symbols and stickers 20
3.3 Personal Protective Equipment (PPE) 21
• 3.3.1 Clothing 21
• 3.3.2 Gloves (hand protection) 21
• 3.3.3 Hair cover 21
4 INSTALLATION INSTRUCTIONS 22
4.1 General requirements 22
4.2 Ambient conditions 22
4.3 Spaces needed for use of the machine 23
4.4 Installation and assembly sequences of machine components 23
4.5 Electricity supply 24
4.6 Water-cooled machine 25
4.7 Air-cooled machine 26
5
5 MACHINE OPERATION 27
5.1 Controls 27
5.2 Switching on and starting the machine 28
5.3 Programming 30
5.4 Types of pasteurisation 35
5.5 Production 36
6 WASHING 39
6.2 Sanitising phases at the end of daily work 40
7 ROUTINE MAINTENANCE 46
7.1 Type of checks and interval between them 46
7.2 Maintenance work 46
7.3 Maintenance intervals and time needed 46
7.4 Maintenance sheets 47
7.5 Checks on safety devices 50
8 TROUBLESHOOTING 51
8.2 Troubleshooting – flowchart 55
9 INACTIVITY 60
10 DECOMMISSIONING THE MACHINE 61
10.1 Description of method of disposal 61
Introduction
Contents
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
6
Declaration of Conformity
(Machinery Directive 2006/42/EC Annex II, no.1 A)
Via Sandro Pertini, 10 - Zona Industriale
26845 Codogno (LO) ITALY
Tel. +39(0)377/466650-60
Fax +39(0)377/466690
The person authorised to compile the relevant technical file and draw up
the Declaration of Conformity is the Managing Director, Ladislaus Viktor Bartyan.
Address: via Sandro Pertini, 10 – Zona industriale, 26845 Codogno (LO) ITALY.
We hereby declare that
Machine type .
Model name .
Year of manufacture .
Serial number .
CONFORMS TO
the applicable requirements of Machinery Directive 2006/42/EC.
The machine also conforms to all the applicable provisions of the following Directives:
Reg. (EC) No. 1935/2004 Food contact materials;
2011/65/EU - (EU) 2015/863 RoHS 2- RoHS 3 Restriction of hazardous substances;
2014/30/EU Electromagnetic compatibility;
2014/35/EU Low voltage;
Reg. (EU) No. 517/2014 Regulation on fluorinated greenhouse gases.
Codogno (Lodi), Italy,
Legal representative
L. V. Bartyan
COPY
7
1 GENERAL INFORMATION
1.1 General safety instructions
Before using the machine, carefully read all of this manual, which is an integral part of the machine.
written permission.
and instructions in the documentation supplied.
Users are only permitted to carry out work on the machine which is within their area of responsibility and for which they
have been trained.
Reliable operation and optimised machine performance are only guaranteed by the use of original spare parts. The man-
ufacturer reserves the right to make any changes considered appropriate to the machine described without prior notice.
1.2 Information about precautions, specic warnings and symbols
Where necessary, this manual includes information alongside machine operating and maintenance instruc-
tions or procedures.
letters to make them clearly visible.
regulations described in this manual could result in “Damage to the machine and/or objects and injury
to machine users”.
Chapter 1
General Information
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
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1.3 Testing, guarantee and liability
Testing
Before being sent to the customer, the machine must successfully pass testing by the manufacturer.
Guarantee
TELME guarantees the machines put on the market for 12 months from the date of delivery. During the guarantee period the
seller undertakes to substitute, free of charge ex works, any parts which may develop a fault due to obvious manufacturing
defects or poor quality materials. Parts substituted remain the property of TELME and must be returned to its premises, free
of all charges. If the substitution of defective machine parts requires work by technical personnel, labour costs and any travel
and accommodation expenses will be charged to the buyer. Top ups of refrigerant gas are not covered by the guarantee.
The guarantee shall be void if the machine is used in a way that does not conform to what is indicated in the manufactur-
The guarantee shall also be void if the electric and water connections used to supply the machine, (which are the buyer’s
responsibility), are made in a way that does not conform to what is indicated in the machine “operating and maintenance
the guarantee.
Liability
TELME declines any responsibility and obligation for any incident involving persons and objects resulting from use of the
from any other claim for reimbursement for lost earnings attributable to any failure to operate.
1.4 Purpose of the manual
This manual was drawn up with the aim of providing all machine users, in the most complete and clearest way possible, with
all information necessary for machine installation, use and maintenance, from the time the machine reaches the market until
It also lists all procedures useful for dealing with emergencies which may arise during use of the machine as described by
the manufacturer and those which are reasonably foreseeable.
IMPORTANT NOTE: THE MANUAL DOES NOT SUBSTITUTE TECHNICAL TRAINING FOR PERSONNEL
WHO WILL USE THE MACHINE. IT SHOULD BE CONSIDERED A GUIDE TO THE USE OF MACHINE FUNC-
TIONS.
1.4.1 Structure of the manual
-
pretation and implementation of the activities required for machine operation and maintenance.
This manual includes all instructions with which the user must be familiar and information which the user may consult in
order to achieve the aims of the manual.
9
1.4.2 Modications and additions
machine.
to apply such changes to a machine previously supplied, nor to consider it and the related manual lacking and inadequate.
TELME Spa reserves the right, should it deem it appropriate and for valid reasons, to update the manuals already on the
1.5 Manufacturer identication
Information for identifying the manufacturer:
TELME Spa
Via S. Pertini , 10 – 26845 Codogno (LO) – Italy
Tel.: +39 0377 466.650 – Fax: +39 0377 466.690
1.5.1 Requesting help – Technical assistance service
Any request for action by the Technical Assistance Service must be sent by fax or e-mail to the dealer from which the machine
When requesting help or technical assistance, always specify:
1. type of machine, model, product code, serial number and year of construction;
2. faults found;
3. dealer through which the machine was purchased;
4. tax document indicating the date of machine purchase by the user.
Chapter 1
General Information
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
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1.5.2 Ordering spare parts
2. The system displays the up-to-date list of dealers
1.5.3 Downloading the technical manual
-
section, at the top of the homepage.
A new window is opened, containing step by step instructions for registering
1.6 Machine identication data - CE marking
The data plate with CE marking is located at the top of the machine rear panel and shows all of the data needed for machine
1. Machine code; 7. Number of phases;
2. Model – type of machine; 8. Max. power;
3. Machine serial number; 9. Max. current drawn;
4. Date of production (Year); 10. Type and quantity of refrigerant gas ;
5. Electric power supply voltage; 11. Global Warming Potential for type of refrigerant gas ;
6. Electric power supply frequency; 12. Équivalent COtotal ;
This data must be indicated in all information documents, for example for every request for technical assistance or when
requesting spare parts.
REMOVAL OF OR TAMPERING WITH THE IDENTIFICATION PLATE IS STRICTLY PROHIBITED.
A
B
1 2 3 4
5 8 10 6 9 7 11 12
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1.7 Intended uses
The "EVOPASTO" range of machines are designed to:
1. Mix and blend the following ingredients: milk, powdered milk, cream, sugar, dextrose, eggs, emulsifying agents, stabi-
lisers, etc.)
2. Heat the ingredients in the tank.
3. Cool the ingredients, completing the pasteurising cycle and hold the gelato mixture at the temperature required by the
relevant regulations.
These processes are carried out inside a tank with a mixing impeller. The machine mixes the ingredients and performs a
thermal treatment (pasteurisation cycle) necessary to prepare the gelato mixtures. During the pasteurisation cycle the fats
are melted and the pathogenic bacteria are eliminated.
Once the pasteurising cycle is completed the machine holds the mixture at the temperature required by the relevant regulations.
THE MACHINE CANNOT BE USED FOR OTHER PURPOSES WITHOUT TELME S.P.A.'S AUTHOR-
ISATION. TELME S.P.A. WILL NOT BE RESPONSIBLE FOR DIRECT OR INDIRECT DAMAGES
DUE TO IMPROPER USE OF THE MACHINE.
1.7.1 Reasonably foreseeable improper use
Based on experience using the machine in actual operating conditions, we recommend that you follow these instructions:
1. Do not insert in the tank a quantity of mixture less than ½ of its capacity, to prevent:
- spray that could cause the formation of ice on the sides of the tank.
- the formation of froth in the mixture.
2. Do not insert in the tank a quantity of mixture larger than the recommended quantity in order to prevent the product
from spilling out of the tank.
3. Do not insert in the tank ingredients whose size and hardness, and therefore their poor solubility, could cause the ma-
chine to operate irregularly.
4. During the product heating phase do not touch the product, the cover and the upper surface of the machine. The high
and clothing.
gloves and clothing.
1.8 Information for personnel authorised to use the machine
This manual contains the information needed by authorised personnel to correctly use the machine.
A knowledge of and compliance with the general safety instructions and danger warnings contained in this manual are the
conditions for proceeding, in minimal risk conditions, with installation, putting into service, operating and maintenance of
the machine.
Personnel authorised to use the machine:
OPERATOR: a person trained for routine operation of the machine, that is to say, loading products to be processed, running
recipes, cleaning and routine maintenance.
QUALIFIED TECHNICIAN: a person whose training and professional education gives him a knowledge of machine service
conditions, and who is able to work on the machine and recognise and avoid any dangerous conditions.
Chapter 1
General Information
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
12
1.9 Packaging, transportation and storage
The machine is packaged in a wooden or cardboard crate on a pallet having dimensions and features suitable for the type
and weight of the machine. The machine will be delivered packaged, ensuring that it is protected from the elements.
Each package is marked with the following information:
• Type of machine, model and serial number
• Net and gross weight
• Machine destination
Labels are applied on the package to indicate the following:
• Handle with care
• Do not turn over
• Protect from rain
• No stacking
• Protect from heat sources
• Fragile
1.9.1 Transportation, lifting and handling
THE PACKAGE MUST ONLY BE HANDLED BY QUALIFIED TECHNICAL PERSONNEL.
When the machine is delivered, check that during transportation in addition to visible damage no other damage was caused
machine is subject to checks. If any damage is found, within 48 of receiving the machine, report the damage to the haulier
and the manufacturer.
Use a pallet truck or a fork-lift truck, inserting the forks in the holes in the pallet. Use equipment with suitable load-bearing
capacity.
MOVE THE MACHINE USING LIFTING EQUIPMENT WITH A SUITABLE
LOAD-BEARING CAPACITY. DO NOT ATTEMPT TO LIFT THE MACHINE BY
HAND.
1.9.2 Machine storage
The package must not be subjected to impacts, vibrations and other loads.
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2 TECHNICAL SPECIFICATIONS
2.1 General description of the machine
Machines in the EVOPASTO’ range, covered by this manual, are pasteurizers for producing fresh artisan gelato mixtures.
The EVOPASTO’ range includes the following models:
- Evopastò 60
- Evopastò 120
Operation of the mixing impeller, in the tank, allows mixing of the ingredients necessary for making gelato mixtures.
bacteria.
Plus, once the pasteurising cycle is completed, the EVOPASTO’ machines hold the mixture at the temperature required by
the relevant regulations.
All of the machines are equipped with a dispensing tap with washing incorporated in the tap guaranteeing correct hygiene
after each mixture dispensing operation.
www.telme.it
Chapter 2
Technical Specications
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
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2.2 Illustration of the machine as a whole and its components
1 Cover
2 Pasteurising tank
3 Mixing impeller
4 Control panel
6 Dispensing tap
7 Drip tray
8 Front wheels with brake
13 Rear wheels
14 Air condenser grille (air-cooled machine version)
15
1
2
3
4
5
6
7
8
13
12
11
9
10
14
Chapter 2
Technical Specications
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
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2.3 Working and control position
The operator must stand in front of the machine and load the ingredients, programme the recipe, start the processing and
unload the processed product at the end of the recipe.
2.4 Machine technical data
Model 60 120
Net weight kg 160 205
Coolant gas (type) R404
For water version (quantity) kg 1,3 1,65
For air version (quantity) kg 2 2,3
kg 6.0 11.0
Quantity of product that can be processed (min. - max.) L 30 to 60 60 to 120
WATER version machine:(coolant gas pressure) bar 14 14
+32 +32
WATER version machine:(coolant gas pressure) bar 8.5 to 2.0 8.5 to 2.0
Mains water temperature +18 to +25
Infeed water pressure bar 1 to 7
3 to 4 4 to 5
AIR version machine: (coolant gas pressure) bar 17.2 to 22
"CONDENSATION" (coolant gas temperature) +40 to +50
AIR version machine: (coolant gas pressure) bar 4.2 to 2.5 4.2 to 2.5
17
Model Evopastó 60 Evopastó 120
Dimensions L (mm) 420 720
D (mm) Water version 780 780
D (mm) Air version 1030 1100
D2 (mm) Air version 300 300
D3 (mm) Air version 630 630
H (mm) 1100 1100
H2 (mm) 460 200
For air version E (mm) 500 500
For water version E (mm) 300 300
RATED POWER / RATED CURRENT
Power supply
voltage (Volts) Frequency (Hz) Phases Evopastó 60 Evopastó 120
230 Air version 50 1 - -
230 50 3 7.6 kW - 20 A 14 kW - 30 A
230 Air version 50 3 7.6 kW - 21 A 14 kW - 30 A
220 60 3 7.6 kW - 20 A 14 kW - 40 A
220 Air version 60 3 7.6 kW - 21 A 14 kW - 40 A
400 50 3 7.6 kW - 13.5 A 14 kW - 21 A
400 Air version 50 3 3.6 kW - 14 A 15 kW - 22 A
2.5 Noise
The machine is designed and built to conform to the requirements of the regulations in force.
The machine’s exposure limit and action limit values, relative to the level of daily exposure to the peak noise and acoustic
TEST DOCUMENTS AND CERTIFICATES FOR THE INSTRUMENTS USED FOR THE MEASUREMENTS
ARE FILED AT TELME S.p.A. AND ARE AVAILABLE FOR THE MONITORING AUTHORITIES.
Chapter 2
Technical Specications
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
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2.6 Items supplied with the machine
The machine is supplied together with the following items:
1. Operating and maintenance manual.
3. Tube brush for cleaning.
4. Machine components: dispensing tap and drip tray.
3 GENERAL SAFETY REGULATIONS
3.1 General instructions
THE INSTRUCTIONS LISTED BELOW MUST BE CAREFULLY READ SO THAT USERS ACT AP-
PROPRIATELY ON A DAILY BASIS WHEN OPERATING THE MACHINE AND CARRYING OUT
MAINTENANCE. THIS PREVENTS ANY KIND OF ACCIDENT LINKED TO SITUATIONS INVOLVING
POTENTIAL RISK FOR PEOPLE AND/OR OBJECTS.
For the safety of machine users, the following safety instructions must be complied with:
1. Do not attempt to start the machine until you have acquired a suitable understanding of how it operates, by reading this
manual.
2. In case of doubts, even after carefully reading this manual, contact the technical assistance service.
3. Make sure that all personnel involved in using the machine are aware of the safety instructions.
the machine. If any faults are found, immediately report them to the manufacturer or to the nearest authorised service
centre.
5. The machine must only be used for the purposes for which it was intended and in accordance with the manufacturer’s
instructions.
6. Every day, check that all safety devices on the machine are operating correctly (see sections 3.2 and 8.5 of this manual).
7. Safety devices must not be removed or bypassed for any reason.
8. Any tampering with or modification of the machine not authorised in advance by the manufacturer shall release the
damaged, they must be promptly substituted.
10. Work on electrical connections must only be carried out by qualified technical personnel.
12. The operator must not carry out any operations which are not described in this manual.
13. Only purchase and use original spare parts, which are guaranteed by the manufacturer. Contact the dealer or the
nearest service centre to replace faulty or damaged components.
14. Do not wear clothing, jewellery and accessories which may become tangled in machine moving parts.
19
17. Do not use the machine with damp or wet hands.
18. Always wear suitable gloves and a hair cover for hygiene.
20. The machine must be installed in a location protected from rain and sun.
user.
23. Do not lean or sit on the machine while it is operating.
24. Do not apply to the machine other devices which are not part of the kit supplied by the manufacturer.
25. Clean the machine outer panels with soft cloths moistened with detergent for food-safe machines.
26. Do not use any kind of solvent, such as spirit, benzene or thinner to clean any of the machine surfaces.
27. Do not operate the machine while under the effects of alcohol, mental health medications or medications in general.
28. This machine must not be used by persons under the age of 18.
30. If the machine develops any problems not covered in this manual, contact the Technical Assistance Service.
31. Use of the machine is not permitted in places with a potentially explosive atmosphere and in places with ambient
conditions not envisaged in point 4.2 of this manual.
32. The machine is not designed to be used by people with reduced physical, sensory or mental capacity.
Chapter 3
Safety regulations
TELME S.p.A.
Via S. Pertini, 10 - 26845 Codogno (LO)
20
3.2 Safety devices present on the machine
The term safety device refers to: “a component specially designed by the manufacturer and also sold separately from the
machine in order to be able to perform safety functions. Therefore, a safety component will be considered a device whose
failure to function compromises the safety of exposed persons.
3.2.1 Safety device installed on the cover
(A, not visible in the photographs), designed to detect the magnet
!
Incorrect positioning of the magnet activates a machine
alarm, preventing it from starting. The magnet (B) must be
positioned with the arrows (1-2) VERTICAL.
Note: If the cover is opened during an operating cycle (e.g.: to add ingredients), the cycle will be
“PAUSED”, then will continue from where it left off only after the cover has been closed.
THE MAGNETIC SAFETY SENSOR IN THE COVER MUST NOT BE USED AS A MACHINE STOP
CONTROL.
THE MACHINE MUST ONLY BE STOPPED USING THE APPROPRIATE BUTTONS ON THE CON-
TROL PANEL, NOT BY OPENING THE COVER. (CONSULT SECTION 5.1 “CONTROLS” IN THIS
MANUAL).
THE MANUFACTURER DECLINES ALL RESPONSIBILITY IN THE EVENT OF TAMPERING WITH
SAFETY DEVICES OR OPERATIONS CARRIED OUT IN A WAY THAT DOES NOT COINCIDE WITH
WHAT IS SPECIFIED IN THIS MANUAL, SINCE THEY MAY PUT THE HEALTH AND SAFETY OF
PERSONNEL AND/OR OBJECTS AT RISK.
TAMPERING WITH THE SAFETY DEVICE AND USE OF THE MACHINE IF IT IS DAMAGED OR
MALFUNCTIONING ARE STRICTLY PROHIBITED.
3.2.2 Safety symbols and stickers
On the machine there are symbols/stickers for highlighting: what you must not do, important information and
warnings:
This symbol indicates the presence of an electric shock hazard.
It indicates to the relevant personnel that they risk an electric shock if they do not work in
compliance with safety regulations.
This symbol indicates the presence of a burn hazard.
It indicates to the relevant personnel the risk of contact with hot surfaces if they do not work
in compliance with safety regulations.
Wear suitable gloves to protect against heat.
B
1
2
B
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2
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