Terberg YT182 User manual

OPERATION MANUAL
YT182 –YT222
YARD TRACTOR
DOCUMENT >TD2303-08EN
EDITION >01-2019

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Introduction
This manual contains important information about the correct and safe use and maintenance
of the Terberg Yard tractor. The manual MUST be read thoroughly before using the tractor.
The instructions, warnings and messages on the stickers, both on the tractor and in the
manual, must be observed at all times. The tractor will meet all your requirements if the
advice and instructions provided in this manual are observed.
This manual is not intended to be a comprehensive technical guide, nor is it intended to
make the reader an all-round motor mechanic. Its purpose is to inform you how to operate
and service your tractor so problems can be avoided.
The better you know your tractor, the better the service you can expect from it.
Because of the wide range of engines and transmissions available, a separate engine and
transmission booklet has been prepared, and has been provided at the back of the driver
instructions. Please read this carefully.
Terberg shall not be liable for any external equipment that does not form part of the supply
contract.
All information markings and symbols on the tractor conform to general operator standards to
the best of our knowledge. However, customers should review this document based on their
own working requirements and standards.
MANUFACTURER
Visitor address
Terberg Benschop B.V.
Oranje Nassaustraat 10
NL-3405XK BENSCHOP
The Netherlands
Phone [phone]
Fax [phone]
Postal address
P.O. Box 2
NL-3405ZG BENSCHOP
The Netherlands
Internet address
http://www.terbergbenschop.nl
Terberg Benschop B.V. reserves the right to make changes without prior notice.
This operation manual is originally written in English. This English version is therefore an
original manual.

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Vehicle information
The following information can be found on the tractor. Fill in all data before using the tractor
for the first time.
First date of use:......................................................................................................................
Tractor model:..........................................................................................................................
Chassis number:......................................................................................................................
Year of manufacture: ...............................................................................................................
Engine: ....................................................................................................................................
Transmission: ..........................................................................................................................
Transfer case:..........................................................................................................................
Front axle:................................................................................................................................
Rear axle: ................................................................................................................................
Fifth wheel type:.......................................................................................................................
Tyres:.......................................................................................................................................
Abbreviations and phrases
AdBlue Diesel exhaust fluid. Also known as DEF or Urea.
DIM Driver information Module
ETRTO European Tyre and Rim Trading Organisation.
Regeneration Exhaust cleaning process to burn exhaust particulates using a high
temperature. This process can start automatically or manually.
SCR Selective Catalytic Reduction

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Contents
Introduction..................................................................................................................2
Vehicle information......................................................................................................3
Abbreviations and phrases..........................................................................................3
1Safety...................................................................................................................6
1.1 General.....................................................................................................................................6
1.2 Instructions for safe use ...........................................................................................................7
1.2.1 Permissible loads .............................................................................................................7
1.3 Safety regulations & Warnings.................................................................................................8
1.3.1 Emergency procedures ....................................................................................................9
1.4 Operation of a Terberg tractor–trailer combination ................................................................10
2General lay-out of the tractor..............................................................................11
3Cabin..................................................................................................................12
3.1 Entering and leaving the tractor .............................................................................................12
3.1.1 Opening and closing the door ........................................................................................12
3.2 Driver's seat............................................................................................................................13
3.2.1 ISRI Seat 6000/6500......................................................................................................13
3.2.2 ISRI SEAT 6860.............................................................................................................14
3.2.3 Seat adjustment..............................................................................................................15
3.3 Passenger seat (optional) ......................................................................................................16
3.4 Seat belt .................................................................................................................................17
3.5 Cab heater –Standard...........................................................................................................18
3.5.1 Heater blower control .....................................................................................................18
3.5.2 Circulation control...........................................................................................................18
3.5.3 Heating control ...............................................................................................................18
3.5.4 Cab heater vents............................................................................................................18
3.5.5 Air conditioning (optional)...............................................................................................19
3.6 Cab heater –Electronic Climate Control (optional)................................................................20
3.7 Air blower (optional)................................................................................................................22
3.8 Radio (optional)......................................................................................................................22
4Dashboard instruments......................................................................................23
4.1 Main instruments....................................................................................................................25
4.1.1 Ignition key (1)................................................................................................................25
4.1.2 Parking brake (2)............................................................................................................25
4.1.3 Trailer brake valve (optional)(2A)...................................................................................27
4.1.4 Gear lever (3) .................................................................................................................27
4.1.5 Combined direction indicator, main/dipped beam, horn, wipers (4).............................28
4.1.6 Fifth wheel levelling control (5).......................................................................................28
4.1.7 Additional hydraulic system option (6)............................................................................28
4.2 Driver information module (7).................................................................................................29
4.2.1 Information on the Instrument Panel ..............................................................................30
4.2.2 Additional information.....................................................................................................31
4.2.3 Warning lights.................................................................................................................33
4.2.4 Other pages....................................................................................................................37
4.3 General switches / indicators .................................................................................................38
4.3.1 Light switch (8) ...............................................................................................................38
4.3.2 Hazard warning lights switch (9) ....................................................................................38
4.3.3 Work light switch (10).....................................................................................................38
4.3.4 Rotating beacon switch (11)...........................................................................................38
4.3.5 Rear wiper interval switch (12).......................................................................................38
4.3.6 Rear Wiper switch (13)...................................................................................................38
4.3.7 Differential lock switch (14) ............................................................................................39
4.3.8 Air filter indicator light (15)..............................................................................................39
4.3.9 Fifth wheel indicator light (16) ........................................................................................40
4.3.10 Fifth wheel unlock buttons (17) ......................................................................................40
4.3.11 Air suspension pressure release switch (18) .................................................................41
4.3.12 Regeneration start switch (19) .......................................................................................41
4.3.13 Regeneration stop switch (20)........................................................................................41
4.4 Optional switches / indicators.................................................................................................42

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4.4.1 Rear fog lamp switch (optional) (21)..............................................................................42
4.4.2 Electric outside mirrors (optional) (22)........................................................................... 42
4.4.3 Electric window (23).......................................................................................................42
4.4.4 Heated outside mirror switch (optional) (24)..................................................................42
4.4.5 Rear window heating (optional) (25).............................................................................. 42
4.4.6 Heated seat switch (optional) (26).................................................................................42
4.4.7 Reversing warning buzzer switch (optional) (27)...........................................................43
4.4.8 Single fifth wheel unlock button (optional) (28)..............................................................43
4.4.9 Central greasing system lamp (optional) (29)................................................................ 43
4.4.10 Fifth wheel height override (general purpose) switch (30) ............................................ 43
4.4.11 Water in fuel warning light (optional) (31)......................................................................44
4.4.12 Hydraulic system warning light (optional) (32)...............................................................44
4.4.13 Lock/unlock switch (optional) (33) ................................................................................. 44
4.4.14 Switch/warning light (optional) (34)................................................................................ 44
4.4.15 Cab lock open warning light (optional) (35)................................................................... 45
5Operating the Tractor......................................................................................... 46
5.1 Before driving......................................................................................................................... 46
5.2 Driving....................................................................................................................................46
5.2.1 Starting the engine......................................................................................................... 46
5.2.2 Stopping the engine....................................................................................................... 46
5.2.3 Shifting/changing gears .................................................................................................47
5.2.4 Driving instructions ........................................................................................................ 47
5.3Tractor-trailer (un)coupling .................................................................................................... 48
5.3.1 Using the lifting system of the 5th wheel ........................................................................ 48
5.3.2 Coupling a trailer............................................................................................................49
5.3.3Uncoupling a trailer........................................................................................................49
6Daily maintenance............................................................................................. 50
6.1 Fuel........................................................................................................................................ 50
6.1.1 Diesel.............................................................................................................................50
6.1.2 Natural gas..................................................................................................................... 50
6.2 Engine / Transmission oil level.............................................................................................. 50
6.3 Coolant level.......................................................................................................................... 51
6.3.1 Coolant........................................................................................................................... 51
6.4 Hydraulic level ....................................................................................................................... 52
6.5 Fifth wheel..............................................................................................................................52
6.6 Air tanks and air dryer............................................................................................................ 53
6.7 Instruments and lighting......................................................................................................... 53
6.8 Driver's seat and mirrors........................................................................................................ 53
6.9 Windscreen washers ............................................................................................................. 53
6.10 Wheels and tyres...................................................................................................................53
6.10.1 Tyre pressure and wheel load ....................................................................................... 54
7Repair and maintenance.................................................................................... 56
7.1 Towing or pushing ................................................................................................................. 56
7.2 Cab tilting............................................................................................................................... 56
7.2.1 Cab tilting with hydraulic pump...................................................................................... 57
7.2.2 Electric cab tilting (optional)........................................................................................... 57
7.2.3 Electric/hydraulic cab tilting (optional) ...........................................................................58
7.2.4 Maintenance of cab tilting system.................................................................................. 59
7.3 Starting and stopping the engine from under the cab (optional) ........................................... 59
7.4 Electrical equipment .............................................................................................................. 59
7.4.1 Main switch.................................................................................................................... 59
7.4.2 Emergency stop (optional)............................................................................................. 60
7.4.3 Batteries.........................................................................................................................61
7.4.4 Fuses............................................................................................................................. 62
7.5 Headlamp...............................................................................................................................63
7.5.1 Lamp changing ..............................................................................................................63
7.5.2 Head lamp alignment..................................................................................................... 63
8Warning stickers................................................................................................ 64

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1 Safety
1.1 General
Throughout this manual you will find warnings and cautions such as pictured below.
DANGER
Indicates a potentially imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
NOTICE
Throughout this manual you will see notes. Notes will be used to show special procedures
or point out important facts. Notes will also designate important information regarding this
manual and its use.

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1.2 Instructions for safe use
To ensure safe operation of the tractor, read this manual carefully before driving the
machine. The tractors carry a number of stickers warning users of possible hazards.
The instructions, warnings and messages on the stickers and in the manual must be
observed at all times.
Drivers must inspect the tractor visually before commencing work, and check the instrument
panel immediately after starting and regularly while driving. Instruments must display their
normal values. A number of plates showing information about maximum permissible axle and
trailer loads are located inside the cab.
Every driver using this tractor must be suitably trained and qualified in the use of the
equipment and must be fully acquainted with local site regulations and procedures.
Depending on the equipment of the vehicle and the nature of the work, the training should
cover all equipment and all tasks that have to be carried out by the driver.
All drivers must be suitably equipped with full safety clothing and footwear.
The minimum clothing requirements depend on local site regulations.
Terberg Benschop recommends wearing at least safety clothing that enhances driver
visibility and safety shoes with steel toe caps and soles.
1.2.1 Permissible loads
Recommendations for maximum permissible axle and trailer loads are located inside the cab.
The maximum permissible axle loads on level
ground are displayed on the data plate shown.
AXLE LOAD: Maximum permissible axle load.
TURNTABLE LOAD: Maximum permissible
load on the fifth wheel.
Some models are also approved for use on
public roads. In that case the maximum legal
axle loads are also shown in the first column
next to G.V.W., G.C.W. etc.
G.V.W.: (Gross Vehicle Weight)
Total weight of the tractor.
G.C.W.: (Gross Combination Weight)
Total weight of tractor and trailer.

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1.3 Safety regulations & Warnings
(See also the "WARNING STICKERS" section)
NOTICE
Read this manual carefully before using the tractor and always follow the safety and
maintenance instructions in it.
Before driving off:
Never use a faulty tractor.
Always apply the parking brake before leaving the cab.
Keep doors and windows closed during use to minimise the noise level inside the cab.
The air conditioning will only operate properly if all cab windows and doors are closed.
Keep the cab floor clean to prevent slipping, tripping and falling.
Use the sun visor to prevent blinding by sunlight.
Ensure that a clear field of vision is maintained at all times.
Wear the seat belt provided at all times during operation.
Always connect the trailer's brake hoses and lighting cables before driving off. This also
includes connections to a gooseneck if applicable.
Check visually that the tyres on the tractor and trailer are inflated correctly.
Check that the safety bolt in the rear cab support is tight before using the tractor.
While driving:
Ensure that maximum permissible loads are not exceeded.
Keep trailer height to a minimum, but high enough to provide sufficient clearance under
the trailer and the load.
Ensure there is adequate ventilation, especially while working in enclosed spaces.
While driving on ramps:
Ensure that ramps offer sufficient traction before driving onto them.
While driving on ramps, always keep the fifth wheel as low as feasible, select the correct
gear, and be aware of restrictions imposed by the maximum permissible loads. Ramp
speed should never exceed a fast walking pace. Drive steadily on ramps. Do not stop on
ramps. If you have to stop, move off again slowly and steadily.
Parking the tractor with a loaded trailer is prohibited on ramps.
Other warnings:
The tractor must not be used for carrying passengers, either in the cab or on the trailer,
other than on the passenger seat (optional).
Always use two points of contact when walking/working on the tractor to eliminate the risk
of slipping or falling.
In the event of steering pump failure, the tractor will remain steerable but the steering will
be noticeably heavier.
If the engine has to be kept running during maintenance, keep clear of all rotating parts.
Keep clear of the fifth wheel lifting system at all times.
Always close and secure the protection plates and (lift-) covers before driving.
Lift covers should remain easily accessible.
Do not place flammable materials near the exhaust system.

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Keep away from any hot components (e.g. the exhaust system).
Do not lean out of the windows unless it is essential. If you have to, do so with great care
because of passing vehicles and other moving or stationary objects.
All leaks must be reported and fluids be disposed of in accordance with local
environmental requirements.
All oil-related products are flammable and must be kept away from hot components.
Keep body parts and loose articles away from operating controls.
Be aware that a high-pressure water jet can pass through rubber seals. Do not aim the
high-pressure water jet at the cover sealing the electronics.
The parking brake must not be applied while the tractor is moving. However, the parking
brake may be used as an emergency brake if the vehicle's service brakes fail.
The terminal tractor must maintained by trained personnel in accordance with the
manufacturer’s instructions
1.3.1 Emergency procedures
Emergency exit from the cab:
In case of emergency you must be prepared to exit the tractor in the safest possible manner.
Drivers must be familiar with the methods of exiting their particular cab.
Doors must never be locked during operation. It must be possible to enter or exit the cab
quickly in case of emergency.
The possible exit points are:
1. Via the side door.
2. Via the side window.
3. Via the roof hatch (optional).
Emergency steering
In the event of a loss of engine power, stop the tractor unit as soon as is safely practical.
Loss of power will result in the steering becoming heavier, but the steering function will
remain unaffected, however.
Tyre failure
In the event of tyre failure, the driver should brace himself with both hands on the steering
wheel and bring the tractor to a rapid halt.
Fire
In the event of smoke or fire the tractor must be brought to an immediate halt and the engine
and ignition turned off.
Exit the tractor as quickly as possible.
If safe to do so, isolate the main switch.
All drivers must be familiar with procedures in the event of fire, in accordance with site
requirements.