Iseki TXG237 User manual

1. INTRODUCTION Page 1
2. ASSEMBLY & PRE-DELIVERY INSPECTION Page 2 to 3
3. ASSEMBLY OF THE TRACTOR Page 4 to 9
4. ASSEMBLY OF ROLLOVER PROTECTIVE
STRUCTURE (ROPS)
5. NEW ISEKI TRACTOR PRE-DELIVERY INSPECTION
CHECK LIST Page 11
ASSEMBLY MANUAL
FOR MODEL: TXG237
Page 10

-This manual provides instruction on how to disassemble the crate skillfully and
how to assemble the machine before you sell to your customs.
-Before starting to assemble the machine, you should read this assembly manual thoroughl
y
and do not start to assemble until reading this manual completely and carefully.
-The machine is partially disassembled to make as compact as possible when shipped from
the factory. Tires, wheel, ROPS, lever, hitch and 3P linkage and some attaching hardware
are removed.
-The larger removed parts are fixed to crate, and the small removed parts are packed into
box or bag.
-Remove grease by steam and washing spray if grease is applied wheel shaft and terminal
of the battery for preventing rust.
-Wear personnel protective equipment such as work clothes, helmet, protective eyeglasses,
mask, safety shoes and gloves during operation.
-When assembling the machine, use appropriate ceiling run crane, sling device and jack to
hold on heavy weight.
-Use appropriate tool and wrench.
-Inspect parts for damage and any evidence of oil, fuel or coolant leaks before assembling
the machine.
1. INTRODUCTION
1

ASSEMBLY
IMPORTANT: Do not commence assembly of this
tractor until reading these
instructions completely and carefully.
NOTE: For certain lubrication, adjustments, etc.,
refer to appropriate section of this booklet.
All nuts, bolts, etc., on these tractors are
METRIC dimensions.
Tractor will arrive with battery installed.
2. ASSEMBLY & PRE-DELIVERY INSPECTION
Tractor is shipped in individual container. The
tractor will be partially disassembled to make
container as compact as possible. Wheels,
fenders, ROPS, steering wheel, lift linkage,
drawbar, and some attaching hardware will be
CAUTION: Be observant of
components (wheels, fenders, ROPS,
etc.) that may be attached to, or held
in position by container panels.
Larger items will be fastened in container and
remainder of items will be shipped in sundry
boxes also in container.
Certain areas of tractor may be covered with
thin film of protective wax. It may be removed
by steam cleaner and detergent solution during
assembly.
To assemble and pre-deliver the tractor, refer
to "3. ASSEMBLY OF THE TRACTOR"
2

PRE-DELIVERY INSPECTION
- Check that engine oil level is correct. - Allow engine to warm up to operating
temperature at about 1500 min-1.
- Check that coolant level is correct.
- Operate tractor to confirm it operates
- Check fan belt tension, 10mm deflection, smoothly at all speeds including 4-wheel
when subjected to a force of thumb drive (if it is equipped).
pressure.
- Operate PTO to see that it functions
- Check that transmission oil level is correct. properly.
- Install a sufficient amount of No.2 diesel - Check that all lights and instruments
fuel to complete pre-delivery service. operate properly.
- Ensure clean and tight cable connections at - Check brakes for balanced operation.
battery. Battery must be securely mounted.
- Check warm engine low idle speed,
- Check air cleaner, element, hoses, and 1250-1300 min-1.
clamps for correct installation.
- Check warm engine high idle speed,
- Check brake pedal linkage for correct 2760-2860 min-1.
free-travel.
- Set throttle lever at idle, shut off engine and
- Check steering and brake linkage cotter pins check tractor for coolant, lubricating oil or
and lock nuts for secure installation. fuel leaks.
- Check filter element and, all connections - Check that safety start system functions
and clamps for hydraulic pump and filter. correctly.
- Check oil level in front drive axle. Place - Lubricate all fittings.
fuel filter shut off valve in the “ON” position.
Take up position in operator’s seat and - Check tire inflation pressures.
engage parking brake.
- Check front wheel toe-in.
- Place all shift levers in neutral.
- Test anti-freeze to see that it is adequate
- Place rear PTO and mid PTO selector levers for local climate condition.
in neutral.
NOTE: Factory fill is set to -34℃ (-29F)
NOTE: Engine will not start unless range shift
lever is selected to neutral, rear PTO,
- Check to see that all safety decals and
and mid PTO selector lever are in neutral. safety switches are in place.
- Set throttle lever at half to full throttle and - Clean and polish sheet metal as necessary.
turn main switch counterclockwise 5-10
seconds. - Fill fuel tank to prevent moisture
accumulation.
- Turn main switch clockwise to “ON”. Oil
pressure and alternator warning lights will - Review this operator's manual with the
illuminate. Hold in “ON” position 1-2 seconds. customer when delivering or demonstrating
tractor.
- Turn main switch to “START” to crank the
engine. Release key to “ON” position the
moment engine starts. Check that warning
lights go out.
3

1) Disassembly of the crate
1-1) Remove the bolts from the crate.
Flat size A/F : 19mm
1-2) Cut the wire that holds the frame/rear to crate.
1-3) Remove the bolt that the frame/rear on crate.
1-4) Cut the wires that hold the bumper to pallet.
2) Removal of the assembly parts
2-1) Cut the bands that hold some parts from fender.
- Steering wheel
- Cap for steering wheel
- PTO shield cover ASSY & bolts
- Base of number plate
- Key : 2pcs
- Bolts for wheel shaft
For front wheel : 8pcs
For rear wheel : 12pcs
- Pin and link pin for ROPS
- Bolts and nuts
- Hook for top link
- Pin ASSY for rear trailer hitch
3. ASSEMBLY OF THE TRACTOR
- Nuts (6pcs) and washers for the attachment of ROPS
to rear frame
4

2-2)
3) Installation of the assembly parts to the machine
3-1) Hang the bumper on the line.
3-2) Hang the overhang of the machine on the line.
3-3) Install the front wheels.
(For 4WD)
Tightening torque : 137.2-156.8N-m (2.0-2.5kgf-m)
Flat size A/F : 19mm
3-4) Install the rear wheels.
Tightening torque : 87.2-102.9N-m (2.0-2.5kgf-m)
Flat size A/F : 22mm
Cut the bands that hold the upper ROPS on crate, and then
remove the upper ROPS from crate.
ATTENTION : If hitch is lifted, the stay of number plate
may be transformed.
5

3-5) Remove the tightening nuts.
3-6) Remove the parking brake and link ASSY.
3-7)
Tightening torque : 196-230N-m (2.0-2.5kgf-m)
Flat size A/F : 22mm
3-8)
Tightening torque : 196-230N-m (2.0-2.5kgf-m)
Flat size A/F : 22mm
3-9)
Install the lower ROPS frame (RH) in the machine. Lap the
stay of valve on the ROPS, and then tighten the four bolts.
The left picture shows that the valve ASSY, RH ROPS are
installed in the machine.
Install the lower ROPS frame (LH) in the machine. Lap the
parking brake and the stay of valve on ROPS frame, and
then tighten the four bolts .
6

3-10)
3-11) Pass the harness through the inside of the ROPS.
3-12) Take the harness out of the ROPS.
3-13) Pass the harness on fender hole
3-14) Connect the connectors (lamp) to the connectors (main).
under fender.
3-15)
3-16) Insert the pins and link pins in the front holes.
Tightening torque : 88-108N-m (2.0-2.5kgf-m)
Flat size A/F : 22mm
The left picture shows that the parking brake, LH ROPS are
installed in the machine.
For the installation of the upper ROPS, insert the two bolts
in the holes on the reverse, and install washers and nuts
temporarily.
7

3-17) The left picture shows the upper ROPS is installed.
3-18)
3-19) Cut the bands that hold the lower links and top link.
3-20) Install the PTO shield cover ASSY & bolts.
3-21)
3-22) Install the link pin and pin (30X162) in the drawbar hitch.
Note : When the PTO shield cover interfere with the
hydraulic hose, turn the adapter upward.
After installing the ROPS, tighten the pull bolts (M10) and
push the LH and RH pull bolts equally. Tighten the bolts by
lock nut (M10).
As the left picture, install the top link in the hook. Fold up
the top link.
8

3-23) Remove the front hitch.
3-24)
Flat size A/F : 17mm
3-25) fixing bolts should be fixed from inside ,2xM6bolts.
3-26)
3-27) Install the steering wheel ASSAY in the steering shaft. .
Tightening torque : 20.0-25.0N-m (2.0-2.5kgf-m)
Flat size A/F : 24mm
3-28) Install the cap.
3-29) Insert the starter key in key switch.
3-30) Connect the earth battery cable (-) to terminal.
Flat size A/F : 10mm
3-31)
- Running system
- PTO system
- Steering system
- Hydraulic system
- Electric system
Install the front hitch in the front of the axle bracket, and by
the two bolt (M12)
Check the conditions of following systems after installing all
removed parts in the machine:
Check the tightening condition of the two bolts (M6) for turn
adjustment of the mirror.
9

(Only for E4 Type)
FIG. 1: Carefully lift lower ROPS frame legs, 3, into
position on top of fenders, 4.
Install 8 pieces of M16 nuts, 6, with spring washers
to secure the lower ROPS frame to the fenders.
Tighten the ROPS securing hardware.
FIG. 2: Position the upper frame, 8, on top of lower
ROPS frame. Install shoulder bolts, 9, at the rear
of the frame with washers, 10, and nuts, 11, to the
inside. Install clevis pins, 12, and link pins, 13, at
the front of the frame, with link pins to the inside.
NOTE: Clevis pins and link pins are each fitted with
O-ring to prevent rattling. In addition, a
pushing bolt, 14, is installed to reduce noise.
Tighten all ROPS hardware at this time, using the
following torque chart:
FIG. 2
4. ASSEMBLY OF ROLLOVER PROTECTIVE STRUCTURE (ROPS)
FIG. 1
10

USER’S NAME AREA DATE
DEALER ADDRESS
TRACTOR MODEL SERIAL NO.
ENGINE SERIAL NO. COUNTRY
□ Radiator filled with solution □ Engine revolution speed (full throttle)
□ Cooling system connections □ Governor performance
□ Fan and alternator belt tension □ Electrical connections
□ Engine oil □ Service air cleaner
□ All oil drain plugs □ All cleaner connections
□ Oil pressure □ Fuel line connections
□ Engine revolution speed (idle) □ Injection pump oil
□ Tire inflation □ Hydraulic system performance
□ Front wheel hub bolts □ Drive test
□ Rear wheel hub bolts □ Lubricate all grease fittings
□ Torque all chassis bolts □ Power-assisted steering operation (if equipped)
□ Transmission oil □ Front axle oil (4WD)
□ Front reduction case □ Front axle operation (4WD)
□ Brake pedal free-play □ Operator's manual with tractor
□ Battery condition
□ Operator's manual □ Fuel system servicing and cleanliness
□ Safety and safety start system □ Draining of engine and radiator
□ Instruments and controls □ Air cleaner service
□ Breaking in the new tractor □ Tire care
□ Power take-off operation □ Wheel tread adjustment
□ Lubrication and maintenance schedule □ Storage
□ Explain use of Rollover Protective Structure
(ROPS)
Explained the following to the owner.
NECESSARY ADJUST BY THE DEALER PRIOR TO DELIVERY OF THIS MACHINE.
THIS PRE-DELIVERY INSPECTION CHECK LIST IS PROVIDED TO IDENTIFY THE CHECKED AND
5. NEW ISEKI TRACTOR PRE-DELIVERY INSPECTION CHECK LIST
Inspected the following and adjusted if necessary.
ENGINE
CHASSIS
11