Termodinamik ECS 70 User manual

HEATING SYSTEMS
ECS 70 / 85 / 100 / 150 / 200 / 250 / 300 / 350 / 400
500 / 600 / 700 / 800 / 900 / 1000
ECS
STEEL BODY CENTRAL HEATING
HOT WATER BOILER
CALOR SRL
Str. Progresului nr. 30-40, sector 5, Bucuresti
tel: [phone], fax: [phone]
www.calorserv.ro - www.calor.ro

TECHNICAL SPECIFICATIONS
MODELS Unit ECS 70 ECS 85 ECS 100 ECS 150 ECS 200
Heat power
kcal/h
70.000
85.000
100.000
150.000
200.000
kW 81,4 98,8 116,2 174,3 232,4
Heat input kcal/h 76.500 92.600 109.900 164.800 219.800
kW
88,9
107,6
127,7
191,5
255,5
Max. Operating Temperature
oC
105
105
105
105
105
Temperature control range
o
C 30-90 30-90 30-90 30-90 30-90
Firing chamber pressure mbar 0,5 0,5 0,6 1,2 1,6
Max. Operating pressure
bar
Test Pressure bar
Boiler water capacity
lt
194
194
232
307
433
Shaft diameter
mm
200
200
200
200
220
Firing chamber dimensions
430
430
430
430
482
L 678 678 828 1110 1109
Input-Output Water
Connections
Inch 2" 2" 2" 2" 2 1/2"
Shaft exit temperature range
oC
170-195
170-195
170-195
170-195
170-195
MODELS Unit ECS 250 ECS 300 ECS 350 ECS400 ECS 500
Heat power kcal/h 250.000 300.000 350.000 400.000 500.000
kW
290,6
348,7
406,8
464,9
581,1
Heat input
kcal/h
274.700
329.700
384.600
439.600
549.500
kW 319,3 383,2 447 510,9 638,6
Max. Operating Temperature
o
C 105 105 105 105 105
Temperature control range
o
C 30-90 30-90 30-90 30-90 30-90
Firing chamber pressure
mbar
2,4
3,3
4,2
4,5
4,8
Max. Operating pressure bar
Test Pressure
bar
Boiler water capacity
lt
454
454
510
633
791
Shaft diameter mm 220 220 220 250 250
Firing chamber dimensions
535
535
535
688
688
1189
1189
1379
1248
1563
Input-Output Water
Connections
Inch
2 1/2"
2 1/2"
2 1/2"
3"
3"
Shaft exit temperature range
o
C 170-195 170-195 175-195 175-195 175-195
5 5 5 5 5
5 5 5 5 5
7,5 7,5 7,5 7,5 7,5
7,5 7,5 7,5 7,57,5



TECHNICAL SPECIFICATIONS
MODELS
Unit
ECS 600
ECS 700
ECS 800
ECS 900
ECS 1000
Heat power
kcal/h
600.000
700.000
800.000
900.000
1.000.000
kW
697,3
813,6
929,8
1046
1162,2
Heat input
kcal/h
659.300
769.200
879.100
989.000
1.099.000
kW
766,3
894
1021,7
1149,4
1277,3
Max. Operating Temperature
oC
105
105
105
105
105
Temperature control range
oC
30-90
30-90
30-90
30-90
30-90
Firing chamber pressure
mbar
5,3
5,9
6,4
7
7,5
Max. Operating pressure
bar
5
5
5
5
5
Test Pressure
bar
7,5
7,5
7,5
7,5
7,5
Boiler water capacity
lt
846
969
1232
1306
1446
Shaft diameter
mm
300
300
350
350
350
Firing chamber dimensions

738
738
820
820
820
L
1583
1853
1776
2015
2265
Input-Output Water
Connections
Inch
3"
3"
4"
4"
4"
Shaft exit temperature range
oC
175-195
175-195
175-195
175-195
175-195

GENERAL DIMENSIONS AND TECHNICAL SPECIFICATIONS

GENERAL DIMENSIONS AND TECHNICAL SPECIFICATIONS

I
Shaft
J
Going
Turning
K
Expansion
Going
L
Filling
Discharging
Operating
Pressure
(bar)
Test
Pressure
(bar)
Water
Capacity
(L)
Weight
(kg)
200 R2" R1
1/4
" R3/4" 5 7.5 190 420
200 R2" R1
1/4
" R3/4" 5 7.5 194 420
200 R2" R1
1/4
" R3/4" 5 7.5 232 460
200 R2" R1
1/4
" R3/4" 5 7.5 307 510
220 R2
1/2
" R1/2" R3/4" 5 7.5 433 775
220 R2
1/2
" R1/2" R3/4" 5 7.5 454 860
220 R2
1/2
" R1/2" R3/4" 5 7.5 454 860
220 R2
1/2
" R1/2" R3/4" 5 7.5 510 935
250 R3" R2" R3/4" 5 7.5 633 1350
250 R3" R2" R3/4" 5 7.5 791 1485
300 R3" R2" R3/4" 5 7.5 846 1590
300 R3" R2" R3/4" 5 7.5 969 1710
350 R4" R2
1/2
" R3/4" 5 7.5 1232 2030
350 R4" R2
1/2
" R3/4" 5 7.5 1306 2260
350 R4" R2
1/2
" R3/4" 5 7.5 1446 2490

APPLIANCE CHART
1
Boiler frame
7
Bearer Supports
2
Hinge
8
Central System Going Water Connection
3
Boiler Flange
9
Shaft Pipe
4
Front Lid
10
Back Lid
5
Central System Turning Water Connection
11
Bursting Lid
6
Safety Line
12
Filling –Discharging
GENERAL INFORMATION
This product, running on liquid or gas fuels, is a three-pass steel central heating boiler which generates
water at maximum 90C for heating purposes. Thanks to its three-pass design, the heat generated as a
result of burning the fuel is transferred to heat transfer fluid and the heat loader decreases thanks to
heat transfer surface and the life span of the boiler increases. Since the amount of NOX found in the
smoke reaching to the shaft under lower temperatures decreases in parallel with the decrease in
temperature, the burning efficiency increases and the harm given to the environment is minimized.
The life span of the appliance is 10 years.

GENERAL WARNINGS
Please read the instructions and warnings in this manual before installation of the
boiler and operation of the appliance. The use of appliance not recommended by the
manufacturing company and not specified in this manual may cause fire, electric
shock and injuries.
Spare parts and accessories not certified and not purchased from authorized services
can damage your boiler.
ELECTRIC SHOCK RISK
Please do not try to open the electronic control unit or fix it. Otherwise, this may pose a threat
in terms of life safety and result in the invalidity of the warranty of your appliance.
The exterior surface sheets of the boiler are hot during operation. In order to prevent
burning risks, please avoid direct contact to hot surfaces and use gloves.
Please contact only AUTHORIZED SERVICES OF TERMODİNAMİK for the
control, technical service, electrical and mechanical maintenance of your appliance.
There are arcing and sparking parts in the boiler and burner. Please do not store
blasting and flammable liquids and gasses in the boiler room.
Make sure to operate your appliance using only a grounding plug.
If the power cable or other electric connections are damaged, do not operate the boiler.
Improper installation and not performing the routine maintenances may result in
injuries and even fatalities and damages on the appliance. The manufacturing
company cannot be held liable for the damages due to improper use of the appliance
if this manual is not followed.
In case smoke is coming out of the boiler, stop the operation of the appliance, cut off
its power and immediately contact AUTHORIZED SERVICES OF
TERMODİNAMİK.
The front lid of the boiler should be properly closed before operating the appliance.
Please do not let the persons, who do not know how the appliance operates, handle the
appliance.
If this appliance shall be sold to another party, the operating manual should be
delivered to the new user along with the appliance.
Please do not use any heating liquid other than hot water.

Please do not use the boiler for the purposes not intended. This appliance has been
designed to generate water at maximum 90C for the heating system.
The boiler room should be in compliance with the specifications and regulations
related to the discharge of waste gas.
For the operation of the ECS boilers in compliance with gas-burning appliances and
efficiency directives, please use EN 676 (gas fuel) or EN 267 (liquid fuel) certified
boilers.
Make sure the boiler room is properly ventilated for efficient burning and safe use.
Install the boiler at a distance of 20 cm from the floor and on a durable and fireproof
surface which can bear the weight of the boiler.
Please do not operate the boiler if any of its part is in water. Please contact the
authorized technical service for evaluation and replacement of the relevant parts.
It is recommended to install an emergency power switch outside the boiler room
which stops the operation of the boiler and cuts off the gas feeding.
If the system shall be operated using a type of fuel heavier than air (e.g. LPG), make
sure to take additional precautions. In case of any fuel leakage, please use systems that
allow for the discharge of such fuel from the boiler room and automatically cuts the
fuel feeding.
Please consider that waters with high hardness levels will cause calcification.
Malfunctions and decreased performance due to calcification,
Problems resulting from the use of appliance in different areas not suitable for
technical properties (industrial use, etc.),
Problems caused by using water other than tap water (artesian water, waste water, etc.),
are not covered by Warranty.
If you smell gas;
Turn off all natural gas appliances and valves. Ventilate the area by means of opening
all doors and windows.
Turn off the main valve. Do not smoke, flick lighters or light matches.
Do not touch electric switches. Do not turn on or off equipments. Do not plug out your
devices.
Do not use or allow for the use of the door bell. Please do not use your telephone since
it can spark.
Immediately evacuate the area where the gas is leaked.
Please do to try to repair the breakdown yourself.
Symptoms of CO (carbon monoxide) poisoning:
Headache, perceptual disorder, loss of muscular control, fatigue, visual impairment, dizziness,
nausea, loss of consciousness.

EXEMPLARY INSTALLATION CHART
Closed Expansion Tank and Detailed Pipe Installation
1
Central System Turning
2
Central System Going
3
Safety Line
4
1st Circulation Pump
5
2nd Circulation Pump (Extra)
6
Expansion Tank
7
Valve (for the 1st Pump)
8
Valve (for the 1st Pump)
9
Valve (for the 2nd Pump)
10
Valve (for the 2nd Pump)
11
Filling Valve

EXEMPLARY INSTALLATION CHART
Open Expansion Tank and Detailed Pipe Installation
1
Central System Turning
2
Central System Going
3
Safety Going
4
1st Circulation Pump
5
2nd Circulation Pump (Extra)
6
Expansion Tank
7
Valve (for the 1st Pump)
8
Valve (for the 1st Pump)
9
Valve (for the 2nd Pump)
10
Valve (for the 2nd Pump)
11
Filling Valve
12
Fittings
13
Safety Turning
14
Messenger Pipe

INSTALLATION OF THE APPLIANCE
Keep the boiler in its package and on the pallet until the place it will be installed is
defined.
Leave the boiler to the place of installation defined before.
Open the package of the boiler on the pallet.
Remove the boiler from the pallet as in the order described below:
-Lift the left side of the boiler and place its left foot.
-Lift the other side of the boiler and place its right foot.
-Slide the boiler to the back and place it securely.
Make sure you do not hit the ground or pallet with the boiler and do not drop the
boiler.
Check the foot levels of the boiler.
-If necessary, adjust the levels of the feet.
-Do not replace the feet completely.
MODEL
Minimum Ground Sizes
ECS 70
1080 X 960 X 200 mm
ECS 85
1080 X 960 X 200 mm
ECS 100
1080 X 1110 X 200 mm
ECS 150
1080 X 1400 X 200 mm
ECS 200
1210 X 1400 X 200 mm
ECS 250
1210 X 1530 X 200 mm
ECS 300
1210 X 1530 X 200 mm
ECS 350
1210 X 1710 X 200 mm
ECS 400
1460 X 1580 X 200 mm
ECS 500
1460 X 1920 X 200 mm
ECS 600
1510 X 1940 X 200 mm
ECS 700
1510 X 2110 X 200 mm
ECS 800
1610 X 2160 X 200 mm
ECS 900
1610 X 2400 X 200 mm
ECS 1000
1610 X 2560 X 200 mm

Assembly Precautions
The assembly of the system and putting it into use should be performed in accordance
with the current regulation, standard and this manual.
A proper installation circuit should be installed in order to protect the boiler against
flue gas condensation.
Power connections should be installed in accordance with the current standards and
regulations. Water and fuel pipes should never be used as ground connection.
Shaft connections should be installed in accordance with standards and regulations.
The distance between the boiler and the shaft as well as the number of the ells used
should be kept at a minimum. The shaft should be isolated against condensation.
The entire system (shaft, electric, water, fuel) should be checked against leaks
following the assembly.
The entire weight of the big and heavy burners should be lifted by well adjusted
supports instead of the boiler’s front lid.
Check for gas leaks before turning on the boiler, if you suspect there might
be a leak, do not turn on the boiler before resolving the problem.
Only for propane burning boilers –A certain smell has been put into your propane
feeder so any gas leaks can be noticed.
- Propane gas accumulates at spots close to the ground, therefore should you notice
smell at such spots, do not fire up the burner.
- Assign an expert to operate the propane fueled burners.
- Check your boiler and pipes which the gas goes through for leaks at least once a
year.
CONTROL PANEL

CLEANING AND MAINTENANCE
Annual periodic maintenance must be performed by AUTHORIZED SERVICES OF
TERMODİNAMİK to ensure the boiler and all components operate efficiently and
safely.
When Cleaning:
The main power supply should be turned off.
The power of the circulation pump should be cut off.
Turn off the gas valve (fuel line).
Make sure that the boiler surfaces are not hot.
Open the front lid of the boiler. Take out the turbulators and clean them.
Clean the burning chamber and the pipes’ inner surfaces with the pipe brush.
Check the front and rear sealing components.
Place the turbulators back in after cleaning.
Turn on the fuel line.
Turn on the main power supply.
When the Burner Indicates Malfunctioning, Before Calling the Authorized Service,
Ensure:
The system is able to receive power,
Minimum gas pressure is available,
Fuel valves are on,
The system’s water level and the pressure are at normal levels.
If the system operates using liquid fuel, the boiler heat transfer surfaces should be cleaned at
least once a month. This duration may be shorterand the cleaning frequency may increase
depending on the factors like the quality of the fuel used, accuracy of the burning adjustment
done and shaft draft.
Have the AUTHORIZED SERVICES OF TERMODINAMIK perform the controls
specified in the maintenance instructions on the next page. This is critical to ensure both
a safe and efficient operation of the boiler and your life safety.

BOILER MAINTENANCE PLAN
PIPING
Piping on the boiler
Check if there is any leakage in the piping system on the boiler and
system. Make sure there are pipe bearing supports are located where
needed.
Ventilation
Check all ventilation pipes and their connections.
Gas
Check if there is any gas leakage in all as pipes. Check if the pipes are
outworn. Make sure all pipes are supported with bearing hangers.
SYSTEM
Visual
Check the complete system for visual abnormalities.
Functional
Test all functions of the system (heating, safety, hot water (if
available)).
ELECTRICAL
Connections
Check the electrical connection cables. Make sure the connections are
secured.
Safety fuse
Make sure a proper safety fuse connection is established. Test the
operation of the fuse.
On-off switches and Plugs
Check the compatibility of on-off switches and plugs and if they are
functional.
Smoke and CO Detector
Make sure this appliance is installed and properly functions. If
necessary, replace its batteries.
BURNING CHAMBER AND BOILER
Burning Chamber
Clean the burning room if necessary (Vacuum cleaner,etc.)
Boiler Burning Chamber
Check the boiler barrel and perform the maintenance of boiler burning
chamber as specified in the manual.
Distribuitor: CALOR SRL
Str. Progresului nr. 30-40, sector 5, Bucuresti
tel: [phone], fax: [phone]
www.calorserv.ro - www.calor.ro