Teryair SN 16 PG Operating manual

SN 16 PG
NEEDLE SCALER
FF - MM - 98 REV - 2
Operation & Maintenance Guide
Sheet 1 of 4
ISO 9001 : 2008
REQ1/3979

Needle Scaler SN16PG
Expoded View & Assembly Parts List
Sheet 2 of 4 FF - MM - 98 REV - 2
Note : Always use genuine TERYAIR spares part for best performance.
022 4052 Hose Nipple 1

Needle Scaler SN 16 PG
Operation & Maintenance Guide
AIR SUPPLY:
The Scalers work best at 6.2 bar(90psi) air pressure. The air should be clean, dry and lubricated. Install a FRL unit as close as
operation will permit.
CAUTION:
Assemble Nipple and reducer in the Housing (12) (supplied separately)
REPLACING NEEDLES:
Always turn off the air supply and disconnect the air supply hose. Remove the safety band (8) from the groove. Loosen the stop
ring (6) and remove. Take out the needle supporter (2) by pulling out the needles (1) Topple down needle supporter (2) and
extract the needles (1) -29nos. Whenever the needles are damaged during operation, they must be replaced. After replacing
needles, assemble in the reverse manner of disassembly
MAINTENANCE:
To disassemble SN16PG Needle Scaler, disconnect air supply hose. Remove the safety band (8) from the groove. Loosen the
stop ring (6) and remove. Take out the needle supporter (2) by pulling out the needles (1) Topple down needle supporter (2) and
extract the needles (1) -29 nos. Slide out throttle anvil (3) unscrew rear bolt (12), remove rear washer (11). Topple down housing
(9) so that piston (4) will come out. Pull out cylinder (5) from front, remove ‘O’ Ring (10) To dismantle throttle valve assembly-
unscrew valve cap (13), remove valve packing (14). Pull out throttle valve assembly along with ‘O’ Ring(18) and spring (19). If
throttle lever (16) is to be removed,punch out lever pin(17) and remove lever(16).
Examine all components for wear after washing with light diesel oil or suitable solvent. Replace any worn or damaged parts.
Coat parts with recommended light oil and re-assemble carefully in the reverse sequence.
RECOMMENDED LUBRICANTS:
LUBRICATION REQUIREMENTS:
Always install a line lubricator on the air line as close to the tool as possible. A Filter Regulator Lubricator unit (FRL) is strongly
recommended. Keep the lubricator bowl topped up with recommended grade of oil and check that the oil is reaching the tool.
Running the tool without lubrication is likely to cause damage to the components causing premature replacement.
DAILY BEFORE OPERATION:
Disconnect air hose from the tool and pour in 1 to 2 ounce of recommended oil to the air line port of the tool. Then re-connect
and idle run the tool for a few seconds so that the oil should reach every part in the tool
OPERATION:
This tool is for scaling work pieces using needles. The quick reciprocating needles of the needle scaler adjust automatically to the
surface contour during cleaning. Slight depression of the needles against the work surface is sufficient for work performance. An
upright tool position is the best. The tool will clean uneven surfaces efficiently and get into grooves, corners and gaps, clean out
side and inside surfaces and clean spaces in access able or too confined for other types of tools.
ABOVE 270C - 800F 50C-270C 400F-
800F
BELOW 50C 400F
SHELL Toona R. 72 Toona R. 41 Toona R.27
MOBIL Almo 529 Almo 527 Almo 525
ESSO ----- Arox.EP.65 Arox EP.45
CALTEX Rando Oil 100 Rando Oil 100 Rando Oil 46
CP ----- ----- Airolene Tool Oil
TEXACO Regal oil F (R&O) Regal Oil PE (P&E) Regal Oil PE (R&O)
DALTRON Silkolene 881 Silkolene 548/T Silkolene 733
BURMAH CASTROL Castrol RD Oil 3 Castrol Rd Oil Light Megna SPX
DUCKHAM Garnet 7 Garnet 6 Zero Fio 5
STERNOL Merlin 87 Merlin 71 Merlin 54
PETROFINA Purifoc 53 Purifoc 46 Purifoc 32
CHEVRON Vistac Oil 18X Vistac Oil 19X Vistac Oil 9X
IND OIL Servo Spyn – 22 ----- -----
FF - MM - 98 REV - 2Sheet 3 of 4

Needle Scaler SN 16 PG
Operation & Maintenance Guide
FF - MM - 98 REV - 2Sheet 4 of 4
INTENDED USE
Needle scalers are used for surface preparation work involving the cleaning or removal of paint, rust,
dirt, or weld slag from metal & non - metal surfaces. These tools also work well on irregular surfaces such as
crevices & corners. The needles are heat - treated & quickly replaceable. Needle scalers are used in marine,
offshore & petrochemical plants.
TECHNICAL DATA
SR. NO. MODEL NO. CAPACITY IN BPM NEEDLES
1 N – 24 4200 1) 2mm x 180 x 53
2) 3mm x 180 x 23
2 N – 28 4750 1) 2mm x 180 x 65
2) 3mm x 180 x 28
3) 4mm x 180 x 14
3 SN- 24PG 3000 1) 2mm x 180 x 40
2) 3mm x 180 x 19
4 SN – 24ST 3000 1) 2mm x 180 x 40
2) 3mm x 180 x 19
5 SN – 20ST 4000 1) 2mm x 180 x 40
2) 3mm x 180 x 19
6 SN – 16PG 4000 1) 2mm x 180 x 29
7 SN – 29PG 2200 1) 2mm x 180 x 40
2) 3mm x 180 x 28
3) 4mm x 180 x 19
SAFETY INSTRUCTIONS:
Always wear suitable protection such as ‘eye goggles’ ear muffs’ safety shoes etc. to safeguard against possibility
of flying particles.
Never operate the tool over the rated 6.2 bar(90psi) air pressure. Do not exert excessive pressure against the
work surface. Keep hoses in good condition. Check hoses for signs of wear cracks & bulges and ensure that they
are secure. Accidental disconnection while hose is pressurized makes the hose whip and can be a safety hazard.
Please check the hose connection prior to starting Needle Scaler.
Be aware that these tools can create dust & flying debris.
Keep hands & clothing away from moving parts.
Store these tools in secure & dry environment.
Do not allow the tool to run unattended.
Do not modify this tool in any way as this will invalidate the warranty and could lead to serious injury.
Do not allow the tool to run continuously whilst not in conact with the surface being prepared.
Do not hold the exposed needles whilst the tool is in use this could cause vibration damage to the hands.
Do not use the tool in potentially explosive environments.
Do not drag this tool by air hose.