Tesla Kala SY8600 Series User manual

SY8600 High Performance Vector Control Inverter User Manual
Contents
Chapter 1 Introduction to SY8600 Series Inverter ..............................................................................1
1.1 Product Model Description ..................................................................................................................1
1.2 Product Nameplate Description ..........................................................................................................1
1.3 Product Series....................................................................................................................................6
1.4 Product Specifications ........................................................................................................................8
1.5 Product Component Name ............................................................................................................... 11
1.6 Product Outline Mounting Dimension and Weight ........................................................................... 11
1.7 Operation Panel Outline and Mounting Dimension ............................................................................ 13
1.8 Pallet Outline and Mounting Dimension ............................................................................................ 14
1.9 Braking Resistor Lectotype ............................................................................................................... 15
Chapter 2 Inverter Installation ........................................................................................................... 16
2.1 Environment for Product Installation ................................................................................................. 16
2.2 Mounting Direction and Space .......................................................................................................... 16
2.3 Removal and Mounting of Operation Panel and Cover ...................................................................... 17
Chapter 3 Wiring of Inverter .............................................................................................................. 21
3.1 Connection of the Product and Peripheral Devices ........................................................................... 21
3.2 Description of Peripheral Devices for Main Circuit ............................................................................. 22
3.3 Lectotype of mMain Circuit Peripheral Devices ................................................................................. 22
3.4 Product Terminal Configuration ......................................................................................................... 24
3.5 Functions of Main Circuit Terminal .................................................................................................... 25
3.6 Attention for Main Circuit Wiring ........................................................................................................ 25
3.7 Terminal Wiring ................................................................................................................................ 28
3.8 Functions of Control Circuit Terminals ............................................................................................... 29
3.9 Lectotype of Control Circuit Peripheral Devices ................................................................................ 30
3.10 Description of Jumper Function ...................................................................................................... 30
.............................................................................................................................................................. 30
Chapter 4 sing Instructions of Operation Panel ............................................................................ 31
4.1 Introduction to Operation Panel ........................................................................................................ 31
4.2 Descriptions of Indicators ................................................................................................................. 31
4.3 Description of Keys on Operation Panel............................................................................................ 32
4.4 Keypad Operating Status .................................................................................................................. 33
4.5 Panel Operation Method ................................................................................................................... 34
4.6 Parameter Display ............................................................................................................................ 35
4.7 Motor auto-tuning procedure ............................................................................................................ 36
4.8 Running for the First Time ................................................................................................................ 37
Chapter 5 List of Parameters ............................................................................................................ 38
5.1 Function Parameter Table ................................................................................................................. 38
Chapter6 Detail Function Introduction ................................................................................................ 56
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SY8600 High Performance Vector Control Inverter User Manual
P0 Basic function parameters ................................................................................................................. 56
P1 Auxiliary function parameters 1 ......................................................................................................... 61
P2 Auxiliary function parameters 2 ......................................................................................................... 65
P3 Motor parameters.............................................................................................................................. 70
P4 Dedicatd function for V/F control ..................................................................................................... 71
P5 Vector control funtion ........................................................................................................................ 73
P6 I/O I/O output terminal ....................................................................................................................... 77
P7 Analog input terminal function ........................................................................................................... 90
P8 Analog output terminal ...................................................................................................................... 92
P9 Program operating parameters .......................................................................................................... 94
PA PID parameter .................................................................................................................................. 97
Pb Traverse function ............................................................................................................................ 100
PC Communication and Bus control function ........................................................................................ 102
Pd Faults and protection parameters .................................................................................................... 103
PE Factory reserved ............................................................................................................................ 106
PF Factory reserved ............................................................................................................................. 106
PH Display function .............................................................................................................................. 106
Chapter 7 Fault diagnosis and troubleshooting ............................................................................... 109
7.1 Fault query at fault.......................................................................................................................... 109
7.2 List of Fault and Alarm Information ................................................................................................. 109
7.3 Troubleshooting Procedures ........................................................................................................... 114
Chapter 8 Routine Repair and Maintenance ..................................................................................... 115
8.1 Routine Maintenance ..................................................................................................................... 115
8.2 Periodic Maintenance ..................................................................................................................... 116
8.3 Component Replacement ............................................................................................................... 116
8.4 Insulation Test ................................................................................................................................ 117
Appendix A Communication Protocol ............................................................................................ 118
Appendix B Control Mode Setting Process .................................................................................... 133
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SY8600 High Performance Vector Control Inverter User Manual
Chapter 1
Introduction to TGCV5
−
H Series Inverter
1
Chapter 1 Introduction to SY8600 Series Inverter
1.1 Product
1.1 Product 1.1 Product
1.1 Product M
MM
Model
odel odel
odel D
DD
Description
escriptionescription
escription
The digits and letters in the inverter model field on the nameplate indicate such information as the
product series power supply class power class and software/hardware versions.
SY 8600 – 7R5 □
□□
□ -4
Sanyu Input Volta e class
Inverter Series S2AC220V
23AC220V
43AC380V
Inverter type
G:constant torque type
P:Fan and water pump type
Power code
0R7:0.75kW
7R57.5kW
0 : kW
Fig. - Inverter symbol description
1.2 Product Nameplate
1.2 Product Nameplate 1.2 Product Nameplate
1.2 Product Nameplate D
DD
Description
escription escription
escription
Fig. -2 Inverter Nameplate
MODLE: SY8600-7R5G-4
POWER:7.5KW
INPUT: 3PH AC380V 50Hz
OUTPUT:17A 0~400Hz
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SY8600 High Performance Vector Control Inverter User Manual
2
Safety Precautions
Description of safety marks:
Danger: The misuse may cause fire severe injury even death.
Note: The misuse may cause medium or minor injury and equipment damage.
 Use
DangerDanger
 This series of inverter is used to control the variable speed operation of three-phase
motor and cannot be used for single-phase motor or other applications. Otherwise
inverter failure or fire may be caused.
 This series of inverter cannot be simply used in the applications directly related to the
human safety such as the medical equipment.
 This series of inverter is produced under strict quality management system. If the
inverter failure may cause severe accident or loss safety measures such as
redundancy or bypass shall be taken.
 Goods Arrival Inspection
NoteNote
 If the inverter is found to be damaged or lack parts the inverter cannot be installed.
Otherwise accident may be caused.
 Installation
NoteNote
 When handling and installing the product please hold the product bottom. Do not hold
the enclosure only. Otherwise your feet may be injured and the inverter may be
damaged because of dropping.
 The inverter shall be mounted on the fire retardant surface such as metal and kept far
away from the inflammables and heat source.
 Keep the drilling scraps from falling into the inside of the inverter during the installation;
otherwise inverter failure may be caused.
 When the inverter is installed inside the cabinet the electricity control cabinet shall be
equipped with fan and ventilation port. And ducts for radiation shall be constructed in
the cabinet.
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SY8600 High Performance Vector Control Inverter User Manual
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 Wiring
DangerDanger
 The wiring must be conducted by qualified electricians. Otherwise there exists the risk
of electric shock or inverter damage.
 Before wiring confirm that the power supply is disconnected. Otherwise there exists the
risk of electric shock or fire.
 The grounding terminal PE must be reliably grounded otherwise the inverter enclosure
may become live.
 Please do not touch the main circuit terminal. The wires of the inverter main circuit
terminals must not contact the enclosure. Otherwise there exists the risk of electric
shock.
 The connecting terminals for the braking resistor are 2/B1 and B2. Please do not ⊕
connect terminals other than these two. Otherwise fire may be caused.
 The leakage current of the inverter system is more than 3.5mA and the specific value of
the leakage current is determined by the use conditions. To ensure the safety the
inverter and the motor must be grounded.
NoteNote
 The three-phase power supply cannot connect to output terminals U/T1 V/T2 and
W/T3 otherwise the inverter will be damaged.
 It is forbidden to connect the output terminal of the inverter to the capacitor or LC/RC
noise filter with phase lead otherwise the internal components of the inverter may be
damaged.
 Please confirm that the power supply phases rated voltage are consistent with that of
the nameplate otherwise the inverter may be damaged.
 Do not perform dielectric strength test on the inverter otherwise the inverter may be
damaged.
 The wires of the main circuit terminals and the wires of the control circuit terminals shall
be laid separately or in a square-crossing mode otherwise the control signal may be
interfered.
 The wires of the main circuit terminals shall adopt lugs with insulating sleeves.
 The inverter input and output cables with proper sectional area shall be selected
according to the inverter power.
 When the length of the cables between the inverter and the motor is more than 100m it
is suggested to use output reactor to avoid the inverter failure caused by the overcurrent
of the distribution capacitor.
 The inverter which equipped with DC reactor must connect with DC reactor between the
terminal of ○
+1○ +2 otherwise the inverter will not display after power on.
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SY8600 High Performance Vector Control Inverter User Manual
4
 Operation
DangerDanger
 Power supply can only be connected after the wiring is completed and the cover is
installed. It is forbidden to remove the cover in live condition; otherwise there exists the
risk of electric shock.
 When auto failure reset function or restart function is set isolation measures shall be
taken for the mechanical equipment otherwise personal injury may be caused.
 When the inverter is powered on even when it is in the stop state the terminals of the
inverter are still live. Do not touch the inverter terminals; otherwise electric shock may
be caused.
 The failure and alarm signal can only be reset after the running command has been cut
off. Otherwise personal injury may be caused.
NoteNote
 Do not start or shut down the inverter by switching on or off the power supply otherwise
the inverter may be damaged.
 Before operation please confirm if the motor and equipment are in the allowable use
range otherwise the equipment may be damaged.
 The heatsink and the braking resistor have high temperature. Please do not touch such
device; otherwise you may be burnt.
 When it is used on lifting equipment mechanical contracting brake shall also be
equipped.
 Please do not change the inverter parameter randomly. Most of the factory set
parameters of the inverter can meet the operating requirement and the user only needs
to set some necessary parameters. Any random change of the parameter may cause
the damage of the mechanical equipment.
 In the applications with industrial frequency and variable frequency switching the two
contactors for controlling the industrial frequency and variable frequency switching shall
be interlocked.
 Maintenance Inspection
DangerDanger
 In the power-on state please do not touch the inverter terminals; otherwise there exists
the risk of electric shock.
 If cover is to be removed the power supply must be disconnected first.
 Wait for at least 10 minutes after power off or confirm that the CHARGE LED is off
before maintenance and inspection to prevent the harm caused by the residual voltage
of the main circuit electrolytic capacitor to persons.
 The components shall be maintained inspected or replaced by qualified electricians.
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SY8600 High Performance Vector Control Inverter User Manual
5
NoteNote
 The circuit boards have large scale CMOS IC. Please do not touch the board to avoid
the circuit board damage caused by electro static.
 Others
DangerDanger
 It is forbidden to modify the inverter unauthorizedly; otherwise personal injury may be
caused.
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SY8600 High Performance Vector Control Inverter User Manual
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1.3 Product
1.3 Product 1.3 Product
1.3 Product S
SS
Seri
erieri
eries
es es
es
 SY8600−□□□G-4 Three-phase 400V Constant torque/heavy-duty application
Power (kW) 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75
Motor
power (kW) 0.75 1.5
2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55
75
Output
Voltage (V) Three-phase 0 to rated input voltage
Rated current
(A) 2.5 3.8
5.5 9 13 17 24 30 39 45 60 75 91 112
15
0
Overload
capacity
1
1
50% 1 minute 180%
2
seconds 200% 0.5 second interval: 10 minutes (inverse time lag
feature)
Input
Rated
voltage/frequen
cy
Three-phase 380V/480V; 50Hz/60Hz
Allowable
voltage range
323V ~ 528V; Voltage unbalanceness ≤3%; allowable frequency fluctuation: ±5%
Rated current
(A) 3.5 6.2
9.2 14.9 21.5 27.9 39 50.3 60 69.3 86 104 124 150
20
1
Braking unit Built-in as standard Built-in as option
Protection class IP20
Cooling mode Self-coolin
g Forced air convection cooling
Power (kW) 90 110 132 160 185 200 220 250 280 315 355 400 450 500
Motor
power (kW) 90 110
132 160 185 200 220 250 280 315 355 400 450 500
Output
Voltage (V) Three-phase 0 to rated input voltage
Rated current
(A) 176 210
253 304 350 380 426 470 520 600 650 690 775 860
Overload
capacity
150% 1 minute 180% 10 seconds 200% 0.5 second interval: 10 minutes (inverse time lag
feature)
Input
Rated
voltage/frequen
cy
Three-phase 380V/480V; 50Hz/60Hz
Allowable
voltage range
323V ~ 528V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
Rated current
(A)
160*
196
*
232
*
282
*
326
*
352
*
385
*
437
*
491
*
5
80
*
624
*
670
*
755
*
840
*
Braking unit External braking unit needed
Protection class IP20
Cooling mode Forced air convection cooling
*SY8600 −090G-4 and above products are equipped with external DC reactor as standard.
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SY8600 High Performance Vector Control Inverter User Manual
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 SY8600−□□□P -4 Three-phase 400V Variable torque/light-duty application
Power (kW) 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Motor
power (kW) 1.5
2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output
Voltage (V)
Three
-
phase 0 to rated input voltage
Rated current (A) 3.3 5.0 7.5 11 17 22 30 37 44 56 72 91 110 142 176
Overload capacity
1
20
% 1 minute 1
45
%
2
second interval: 10 minutes (inverse time lag feature)
Input
Rated
voltage/frequency
Three-phase 380V/480V; 50Hz/60Hz
Allowable voltage
fluctuation range
323V ~ 528V; Voltage unbalancedness: ≤3%; allowable frequency fluctuation: ±5%
Rated current (A)
5.6 8.1 13.5 19.5 26 39 50.3 60 69.3 86 104 124 150 190 235
Braking unit Built-in as standard Built-in as option
Protection class IP20
Cooling mode Self-cooling Forced air convection cooling
Power (kW) 110 132 160 185 200 220 250 280 315 355 400 450 500 560
Motor
power (kW) 110
132 160 185 200 220 250 280 315 355 400 450 500 560
Output
Voltage (V) Three-phase 0 to rated input voltage
Rated current (A)
210 253 304 350 380 426 470 520 600 650 690 775 860 950
Overload capacity
115% 1 minute 160% 0.5 second interval: 10 minutes (inverse time lag feature)
Input
Rated
voltage/frequency
Three-phase 380V/480V; 50Hz/60Hz
Allowable voltage
range 323V ~ 528V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
Rated current (A)
196* 232* 282* 326* 352* 385* 437* 491* 580* 624* 670* 755* 840* 920*
Braking unit External braking unit needed
Protection class IP20
Cooling mode Forced air convection cooling
*SY8600−110P-4 and above products are equipped with external DC reactor as standard.
 SY8600−□□□G-2 Three-phase 200V Constant torque/heavy-duty application
Power (kW) 0.4 0.75 1.5 2.2
Motor
power (kW) 0.4 0.75 1.5 2.2
Output
Voltage (V)
Three
-
phase 0 to rate
d input voltage
Rated current (A)
3
5
7.5
10
Overload capacity
150% 1 minute 180%
10
seconds 200% 0.5 second interval: 10 minutes
(inverse time lag feature)
Input
Rated
voltage/frequency
Three-phase or single-phase 200V~240V; 50Hz/60Hz
Al
lowable voltage
range 180V ~ 260V; Voltage unbalancedness ≤3%; allowable frequency fluctuation: ±5%
Rated current (A)
3.8
5.5
8.3
12
Braking unit Built-in as standard
Protection class IP20
Cooling mode Self-cooling Forced air convection cooling
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SY8600 High Performance Vector Control Inverter User Manual
8
1.4
1.41.4
1.4 Product Specifications
Product SpecificationsProduct Specifications
Product Specifications
Item Specifications
OUTPUT
Rated Output Voltage Three phase 380V (Max output voltage is equal to input voltage)
Max continuous current 00% rated output current
Overload ability
50% rated current for minutes,
80% rated current for 2 seconds.
Output frequency 0Hz~400Hz
Input Rated input voltage Three phase: 380V±20%, 50~60Hz±5%
Control
performance
AVR Function, When AVR function is enableoutput voltage is stable under input voltage
fluctuation
Modulation modes Optimized space voltage vector PWM modulation
Control mode Sensorless Vector control; V/F control.
Running command input
modes
Panel control, external terminal control, control by serial port of host computer
Speed setting mode Ten kinds of main frequencysetting modes, seven kinds of Auxiliary
frequencysetting modes. Several combination kinds of main frequencysetting
modes and Auxiliary frequencysetting modes.
Speed setup resolution
Digital setting: 0.0 Hz.
Analog setting: highest frequency×0. %
Voltage/Frequency
characteristic
Rated voltage: 50- 00%,adjustable, Base frequency 50Hz, adjustable, five type
V/F curves
Speed control accuracy Sensorless vector control: ±0.05% rated speed(25℃±10℃)
Speed control range vector control: 1:100
Starting torque vector control: 50% rated torque at 0.5Hz.
Acc/dec characteristic 0. seconde~3600 seconds
Braking torque 22 kW below: >20% rated torque,
30 kW above: > 5% rated torque
Control I/O
Reference voltage output channel, + 0V, 50mA
Control voltage output 24V, 00mA
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SY8600 High Performance Vector Control Inverter User Manual
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signal Analog input channel, 0~ 0V/0~20mA DC0 bit;
channel, 0~ 0 V DC0 bit
Analog output channel, 0~ 0V, output programmable, various output selectable
channel, 0~ 0V/0-2 0mA, output programmable, various output selectable
Programmable terminal
input
7 programmable channels, 27 kinds of functions can be selected, such as Run
forward/reverse, Jog forward/reverse, multi-step speed selection, multi-step
Acc/Dec time, free run to stop, voltage/current switch, etc.
Open collector output channel, 20 optional running states, the maximum output current is 50mA
Programmable relay output channel, 20optional running states, contact capacity: 250V AC /3A or 30V DC
/ A
Serial port RS-485 port
Standard function
urrent limit, torque boost, speed trace, DC braking, restart after power failure, slip
compensation, auto fault reset, high/low limit frequency, starting frequency, jump
frequency, frequency gain, Carrier frequency adjustment, Acc/Dec mode
selection, voltage meter output, current meter output, multi-frequency operation,
programming operation, traverse operation, PI close loop operation, proportional
control, remote control, FWD/REV dead time, etc.
Protection function Over voltage, low voltage, over current, current limit, overload, over heat,
electronic thermal overload relay, over voltage stall, data protection, etc.
Display
4-digit display (LED) 5 kinds of parameters, such as frequency setting, output frequency, output
voltage, output current, motor speed, output torque, digital value terminals,
program menu parameters and 33kinds of Fault codes
Indicator (LED) Parameter unit, RUN/STOP state, etc.
Operating
environment
Environment Inside, low than 000m, free from dust, corrosive gas and direct sunlight
Ambient temperature - 0℃～+40 ℃ (bare machine: - 0 ~+50℃ ℃), 20%～90%RH, no condensing
Vibration Lower than 0.5g
Storage temperature -25 ~+65℃ ℃
Installation Wall mounted or surface mounted inside a cabinet
Protection class IP20
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SY8600 High Performance Vector Control Inverter User Manual
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Cooling
0.75 kW and below: enclosed self-cooling,
Others: forced cooling.
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SY8600 High Performance Vector Control Inverter User Manual
11
1.5
1.5 1.5
1.5 Product
Product Product
Product C
CC
Component
omponent omponent
omponent N
NN
Name
ameame
ame
SY8600−0R4G-2～SY8600−2R2G-2
SY8600−7R5G-4 and below power class SY8600-011G-4 and above power class
Fig.1−3 Product component name
1.6 Pro
1.6 Pro1.6 Pro
1.6 Product
duct duct
duct O
OO
Outline,
utline, utline,
utline, M
MM
Mounting
ounting ounting
ounting D
DD
Dimension, and
imension, and imension, and
imension, and W
WW
Weight
eight eight
eight
SY8600−0R4G-2～SY8600−2R2G-2SY8600−0R7G-4~SY8600-7R5G-4 and blow power class
SY8600-011G-4~ SY8600-220G-4 power class SY8600-185G-4~SY8600-400G-4
Fig.1−4 Product outline and mounting dimension
Nameplate
Dust guard
Upper cover
Operation
panel
Lower cover
Heatsink
Mounting hole
Operation panel
Cover
Mounting hole
Cooling fan
Enclosure
Nameplate
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SY8600 High Performance Vector Control Inverter User Manual
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Product outline mounting dimension and weight
Volta
ge
class
Inverter model Outline and mounting dimension (mm) App
roxi
mat
e
weig
ht
(kg)



W H D W1 H1 D1 H2
Moun
ting
hole
diam
eter
220V
SY8600-0R4G-2/0R7G-2
118.5 185 159 106.5 174.5 150 5.5 2.0
SY8600−1R5G-2/2R2G-2
SY8600-3R7G-2 150 258 183.8 136.8 245 175.3 5.5 4.5
400V
SY8600−0R7G-4/1R5P-4
118.5 185 159 106.5 174.5 150 5.5 2.0
SY8600−1R5G-4/2R2P-4
SY8600−2R2G-4/4R0P-4
SY8600−4R0G-4/5R5P-4 118.5 195 169 106.5 184.5 160 5.5 3.0
SY8600−5R5G-4/7R5P-4 150 258
183.8 136.8 245 175.3 5.5 4.5
SY8600−7R5G-4
SY8600−011P-4
210 337 191 150 322.5 298 7 8.5
SY8600−011G-4/015P-4
SY8600−015G-4/018P-4
SY8600−018G-4/022P-4
285 501 230.2 200 482 460 7 17
SY8600−022G-4/030P-4
SY8600−030G-4/037P-4
SY8600−037G-4/045P-4
352 585 274.2 220 559 538 10 25
SY8600−045G-4/055P-4
SY8600−055G-4
SY8600−075P-4 404 680
302.7 300 658 633 10 35
SY8600−075G-4/093P-4
SY8600−093G-4
SY8600−110P-4 485 760
316 325 739 713 12 55
SY8600−110G-4
SY8600−132P-4
SY8600−132G-4
SY8600−160P-4 533 830
371.7 325 809 780 12 85
SY8600−160G-4
SY8600−185P-4
Wall Mounted
638 101
0 374 350 985 950 14 125
SY8600−185G-4
SY8600−200P-4
SY8600−200G-4
SY8600−220P-4
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SY8600 High Performance Vector Control Inverter User Manual
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SY8600−220G-4
SY8600
−
25
0
P
-
4
Cabinet
638 140
2 374 350 1372
14 140
SY8600−185G-4
SY8600−200P-4
SY8600−200G-4
SY8600−220P-4
SY8600−220G-4
SY8600
−
250P
-
4
Wall Mounted
700 124
0 460 520 1207.5
1168 14 150
SY8600−250G-4
SY8600
−
280P
-
4
SY8600−280G-4
SY8600−315P-4
SY8600−315G-4
Cabinet
700 162
7 460 520 1592
14 180
SY8600−250G-4
SY8600−280P-4
SY8600−280G-4
SY8600−3150P-4
SY8600−315G-4
SY8600−355P-4
800 177
2 460 520 1737
14 215
SY8600−355G-4
SY8600−400P-4
SY8600−400G-4
SY8600−450P-4
1.7 Operation
1.7 Operation 1.7 Operation
1.7 Operation P
PP
Panel
anel anel
anel O
OO
Outline and
utline and utline and
utline and M
MM
Mounting
ounting ounting
ounting D
DD
Dimension
imensionimension
imension
Shuttle type operation panel (SY8600-DP01) Rear view of operation panel
Fig.1
Fig.1Fig.1
Fig.1−5
55
5 Operation panel outline and mounting dimension
SET
MF
JOG
RUN
STOP
+
RST
PRG
5 0.00
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SY8600 High Performance Vector Control Inverter User Manual
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1.
1.1.
1.8
88
8 Pallet Out
Pallet OutPallet Out
Pallet Outline and
line and line and
line and M
MM
Mounting Dimension
ounting Dimensionounting Dimension
ounting Dimension
SY8600−DP03 is the mounting pallet when the operation panel is to install on the electric control cabinet.
The outline and dimension are as follows:
PalletSY8600-DP03 Open pore dimension of pallet
Fig.1
Fig.1Fig.1
Fig.1-
--
-6
6 6
6 Pallet outline and mounting dimension
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SY8600 High Performance Vector Control Inverter User Manual
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1.
1.1.
1.9
99
9 Braking
Braking Braking
Braking R
RR
Resistor
esistor esistor
esistor L
LL
Lectotype
ectotypeectotype
ectotype
Inverter model Brakin
g unit
Braking resistor unit
Braking torque%
Power Resis
tor Qty.
SY8600−0R4G-2
B u i l t -
i n a s
s t a n d
a r d
70W 200Ω 1 220
SY8600−0R7G-2 70W 200Ω 1 125
SY8600−1R5G-2 260W 100Ω 1 125
SY8600−2R2G-2 260W 70Ω 1 120
SY8600−0R7G-4/1R5P-4 70W 750Ω 1 130
SY8600−1R5G-4/2R2P-4 260W 400Ω 1 125
SY8600−2R2G-4/4R0P-4 260W 250Ω 1 135
SY8600−4R0G-4/5R5P-4 390W 150Ω 1 135
SY8600−5R5G-4/7R5P-4 520W 100Ω 1 135
SY8600−7R5G-4/011P-4 780W 75Ω 1 130
SY8600−011G-4/015P-4 1040W 50Ω 1 135
SY8600−015G-4/018P-4 1560W 40Ω 1 125
SY8600−018G-4/022P-4
B u i l t - i n a s o p t i o n
4800W 32Ω
1 125
SY8600−022G-4/030P-4 4800W 27.2Ω 1 125
SY8600−030G-4/037P-4 6000W 20Ω 1 125
SY8600−037G-4/045P-4 9600W 16Ω 1 125
SY8600−045G-4/055P-4 9600W 13.6Ω 1 125
SY8600−055G-4/075P-4 6000W 20Ω 2 135
SY8600−075G-4/090P-4 9600W 13.6Ω 2 145
Note: The connection mode for multiple braking resistors is parallel connection. For example the inverter of
SY8600-055G-4/075P-4 the braking resistor lectotype: it is suggest to select two 6000W 20Ω braking
resistor parallel connection amount to braking resistor is 12000W 10Ω.
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SY8600 High Performance Vector Control Inverter User Manual
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Chapter 2 Inverter Installation
2.1 Environment for
2.1 Environment for 2.1 Environment for
2.1 Environment for P
PP
Product
roduct roduct
roduct I
II
Installation
nstallation nstallation
nstallation
 Avoid installing the product in the sites with oil mist metal powder and dust.
 Avoid installing the product in the sites with hazardous gas and liquid and corrosive combustible
and explosive gas.
 Avoid installing the products in salty sites.
 Do not install the product in the sites with direct sunlight.
 Do not mount the product on the combustible materials such as wood.
 Keep the drilling scraps from falling into the inside of inverter during the installation.
 Mount the product vertically in the electric control cabinet mount the cooling fan or air conditioner
to prevent the ambient temperature from rising to above 45 ºC.
 For the sites with adverse environment it is recommended to mount the inverter heatsink outside
the cabinet.
2.2 Mounting
2.2 Mounting 2.2 Mounting
2.2 Mounting D
DD
Direction and
irection and irection and
irection and S
SS
Space
pacepace
pace
In order not to reduce the inverter cooling effect the inverter must be mounted vertically and certain
space must be maintained as shown in Fig. 2−1 and Fig.2−2.
Fig.2−1 Fig.2−1 Mounting direction and space forSY8600-0R4G-2~SY8600-2R2G-2 and
SY8600-0R7G-4/1R5P-4 and below power class


 Note：
：：
：
Air circulation position
Air circulation position
Above 120mm
Above 120mm
Air circulation position
Air circulation position
Above 120mm
Above 120mm
Above 30mm Above 30mm
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SY8600 High Performance Vector Control Inverter User Manual
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When the SY8600 inverters are mounted side by side in the cabinet please remove the upper dust
guard and the lower leading board.
2.3 Removal and
2.3 Removal and 2.3 Removal and
2.3 Removal and M
MM
Mounting of
ounting of ounting of
ounting of Operation Panel
Operation PanelOperation Panel
Operation Panel and
and and
and C
CC
Cover
over over
over
2.3.1 Removal and Mounting of Operation Panel
 Removal of operation panel
As shown in Fig. 2−3 the grab on the operation panel forcefully in direction 1 and then lift the panel
body in direction 2.
 Mounting of operation panel
As shown in Fig.2−4 align with the lower clamping position of the operation panel in direction 1
and then press down the operation panel in direction 2 until the “crack” sound is heard.
Do not mount the operation panel in any other direction; otherwise the operation panel will have
poor contact.
Fig. 2−3 Removal of operation panel Fig.2−4 Mounting of operation panel
2.3.2 Removal and Mounting of Covers of Inverter with Plastic Enclosure
 Removal of operation panel
Please refer to 2.3.1 removal and mounting of operation panel.
 Removal of lower cover
After removing the mounting screws of the cover press the left and right sides of the cover
forcefully in direction 1 and at the same time lift the cover in direction 2 as shown in Fig. 2−5.
 Removal of upper cover
As shown in Fig.2−6 press the left and right sides of the cover forcefully in direction 1 and at the
same time lift the cover in direction 2.
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SY8600 High Performance Vector Control Inverter User Manual
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Fig.2−5 Removal of lower cover Fig.2−6 Removal of upper cover
 Mounting of upper cover
After the wiring of main circuit terminals and control circuit terminals insert the upper claw grab of
the upper cover into the groove of the inverter body as shown in position 1 in Fig.2−7 and then
press the lower part of the upper cover in direction 2 as shown in Fig.2−7 until the “crack” sound is
heard.
 Mounting of lower cover
Insert the upper claw grab on the lower cover into the groove of the upper cover as shown in
position 1 of Fig.2−8 and then press the lower part of the lower cover in direction 2 of Fig.2−8 until
the “crack” sound is heard. Now tighten the cover screws.
Fig.2−7 Mounting of upper cover Fig.2−8 Mounting of lower cover’
 Mounting of operation panel
Please refer to 2.3.1 Removal and mounting of operation panel.
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