Hitachi SJ300 Series User manual

• Three-phase Input 200V Class
• Three-phase Input 400V Class
UL Version Models CE Version Models
Manual No. NB6131XF • September 2006
Hitachi Industrial Equipment Systems Co., Ltd.
SJ300 Series Inverter
Quick Reference Guide

1
Caution: Be sure to read the SJ300 Inverter Manual and follow
its Cautions and Warnings for the initial product installation.
This Quick Reference Guide is intended for reference use by
experienced users in servicing existing installations.
UL®Cautions, Warnings, and Instructions
Wiring Warnings for Electrical Practices and Wire Sizes
The Cautions, Warnings, and instructions in this section summarize the
procedures necessary to ensure an inverter installation complies with
Underwriters Laboratories®guidelines.
Warning: “Use 60/75°C Cu wire only” or equivalent.
Warning: “Open Type Equipment.” For models SJ300–750H to
SJ300–1500H.
Warning: “Suitable for use on a circuit capable of delivering
not more than 100,000 rms symmetrical amperes, 240 V
maximum.” For models with suffix L.
Warning: “Suitable for use on a circuit capable of delivering
not more than 100,000 rms symmetrical amperes, 480 V
maximum.” For models with suffix H.
Terminal Tightening Torque and Wire Size
The wire size range and tightening torque for field wiring terminals are
presented in the tables below.
200V Models
Motor output Inverter
Model Wire Size (AWG)
Torque
kW HP ft-lbs (N-m)
0.4 1/2 –004LFU 20 1.1 1.5
0.75 1 –007LFU 18 1.1 1.5
1.5 2 –015LFU 14 1.1 1.5
2.2 3 –022LFU 14 1.1 1.5
3.7 5 –037LFU 10 1.1 1.5
5.5 7 1/2 –055LFU 8 1.8 2.5
7.5 10 –075LFU 6 1.8 2.5
11 15 –110LFU 4 3.6 4.9
15 20 –150LFU 2 3.6 4.9

2
18.5 25 –185LFU 1 3.6 4.9
22 30 –220LFU 1/0 AWG 6.5 8.8
30 40 –300LFU 1/0 || 1/0 AWG 6.5 8.8
37 50 –370LFU 1/0 || 1/0 AWG 6.5 8.8
45 60 –450LFU 1/0 || 1/0 AWG 10.1 13.7
55 75 –550LFU 2/0 || 2/0 AWG 10.1 13.7
400V Models
Motor output Inverter
Model Wire Size (AWG)
Torque
kW HP ft-lbs (N-m)
0.75 1 –007HFU/E 20 1.1 1.5
1.5 2 –015HFU/E 18 1.1 1.5
2.2 3 –022HFU/E 16 1.1 1.5
4.0 5 –037HFU/E 14 1.1 1.5
5.5 7 1/2 –055HFU/E 12 1.8 2.5
7.5 10 –075HFU/E 10 1.8 2.5
11 15 –110HFU/E 8 3.6 4.9
15 20 –150HFU/E 6 3.6 4.9
18.5 25 –185HFU/E 6 3.6 4.9
22 30 –220HFU/E 4 3.6 4.9
30 40 –300HFU/E 3 3.6 4.9
37 50 –370HFU/E 1 3.6 4.9
45 60 –450HFU/E 1AWG (75°C) 6.5 8.8
55 75 –550HFU/E 1/0 || 1/0 AWG 6.5 8.8
75 100 –750HFU/E 3/0 (1/0 || 1/0
AWG)
6.5 8.8
90 125 –900HFU/E 10.1 13.7
110 150 –1100HFU/E 1/0 || 1/0 AWG 10.1 13.7
200V Models
Motor output Inverter
Model Wire Size (AWG)
Torque
kW HP ft-lbs (N-m)

3
Wire Connectors
Warning: Field wiring connections
must be made by a UL Listed and CSA
Certified ring lug terminal connector
sized for the wire gauge being used.
The connector must be fixed using the
crimping tool specified by the con-
nector manufacturer.
Fuse and Circuit Breaker Sizes
The inverter’s input power wiring must include UL Listed, dual-element,
600V fuses, or UL Listed, inverse-time, 600V circuit breakers.
132 175 –1320HFU/E 3/0 || 3/0 10.1 13.7
150 200 –1500HFU/E 3/0 || 3/0 10.1 13.7
200V Models
Motor output Inverter
Model
Ampere Rating for
Fuse or Breaker
kW HP
0.4 1/2 –004LFU 10
0.75 1 –007LFU 10
1.5 2 –015LFU 10
2.2 3 –022LFU 15
3.7 5 –037LFU 20
5.5 7 1/2 –055LFU 30
7.5 10 –075LFU 40
11 15 –110LFU 60
15 20 –150LFU 80
18.5 25 –185LFU 100
22 30 –220LFU 125
400V Models
Motor output Inverter
Model Wire Size (AWG)
Torque
kW HP ft-lbs (N-m)
Terminal (ring lug)
Cable support
Cable

4
30 40 –300LFU 150
37 50 –370LFU 175
45 60 –450LFU 225
55 75 –550LFU 250
400V Models
Motor output Inverter
Model
Ampere Rating for
Fuse or Breaker
kW HP
0.75 1 –007HFU/E 10
1.5 2 –015HFU/E 10
2.2 3 –022HFU/E 10
4.0 5 –037HFU/E 15
5.5 7 1/2 –055HFU/E 15
7.5 10 –075HFU/E 20
11 15 –110HFU/E 30
15 20 –150HFU/E 40
18.5 25 –185HFU/E 50
22 30 –220HFU/E 60
30 40 –300HFU/E 70
37 50 –370HFU/E 90
45 60 –450HFU/E 125
55 75 –550HFU/E 125
75 100 –750HFU/E 175
90 125 –900HFU/E 200
110 150 –1100HFU/E 250
132 175 –1320HFU/E 300
150 200 –1500HFU/E 300
200V Models
Motor output Inverter
Model
Ampere Rating for
Fuse or Breaker
kW HP

5
Motor Overload Protection
Hitachi SJ300 inverters provide solid state motor overload protection,
which depends on the proper setting of the following parameters:
• B012 “electronic overload protection”
• B212 “electronic overload protection, 2nd motor”
• B312 “electronic overload protection, 3rd motor”
Set the rated current [Amperes] of the motor(s) with the above parame-
ters. The setting range is 0.2 * rated current to 1.2 * rated current.
Warning: When two or more motors are connected to the
inverter, they cannot be protected by the electronic overload pro-
tection. Install an external thermal relay on each motor.

6
Power Circuit Terminals
(L1)
R(L2) S(L3) T(+1) PD (T2) V(T3) W(G)(G)
(R0)
R0
(T0)
T0
(L1)
R(L2) S(L3) T(+1) PD (+) P(T2) V(T3) W
(G)(G)
(R0)
R0
(T0)
T0
(L1)
R(L2) S(L3) T
(+1)
PD (+) P
(T2)
V(T3) W
(G) (G)(R0)
R0
(T0)
T0
(–)
N(T1) U
(+)
P(–) N(T1) U
(–)
N
(T1)
U
(RB)
RB
Inverter models:
–004LFU,
–007 to –055LFU,
–007 to –055HFE, HFU
(L1)
R(L2) S(L3) T
(+1)
PD (+) P
(T2)
V(T3) W
(G) (G) (R0)
R0
(T0)
T0
(–)
N
(T1)
U
(RB)
RB
Inverter models:
–075LFU
–075HFE, HFU,
–110LFU
–110HFE, HFU
Inverter models:
–150LFU, 185LFU,
–300LFU, –370LFU,
–150 to –550HFE, HFU
Inverter models:
–220LFU, –450LFU, –550LFU
–750 to –1100HFE, HFU,
–1320HFE, –1500HFU
Jumper
Jumper
Jumper
Jumper

7
Control Circuit Terminals
Terminal
Name Description Ratings and Notes
P24 +24V power for inputs 24VDC supply, 100 mA max.
CM1 +24V common Common for 24V supply,
FW, TH, inputs 1 to 8, and
FM. (Note: Do not ground)
PLC Common for logic inputs Common for input terminals
1 to 8, jumper to CM1 for
sinking, jumper to P24 for
sourcing
CM2 Common for logic outputs Common for output termi-
nals 11 to 15
1, 2, 3, 4,
5, 6, 7, 8
Intelligent (program-
mable) discrete logic
inputs
27VDC max. (use P24 or an
external supply referenced to
terminal CM1), 4.7kΩinput
impedance
FW Forward/stop command 27VDC max. (use P24 or an
external supply referenced to
terminal CM1), 4.7kΩinput
impedance
11, 12, 13,
14, 15
Intelligent (program-
mable) discrete logic
outputs
Open collector type, 50mA
max. ON state current, 27
VDC maximum Off state
voltage
TH Thermistor input Reference to CM1, min.
thermistor power 100mW
L O OI P24 7 PLC CM1 6 4 2 CM2 ALO 12 AL2
13 AL1 115 3 1
15
14 CM1 8 FWFM AM
AMI
O2 H TH
Analog
inputs
Analog
outputs
Power Alarm
relay
Logic
inputs
Logic
outputs

8
Serial Port Terminals
FM PWM output 0 to 10VDC, 1.2 mA max.,
50% duty cycle
AM Voltage analog output 0 to 10VDC, 2 mA max.
AMI Current analog output 4-20 mA, nominal load
impedance 250Ω
L Common for analog
inputs
Sum of OI, O, and H currents
(return)
OI Analog input, current 4 to 19.6 mA range, 20 mA
nominal
O Analog input, voltage 0 to 9.6 VDC range, 10VDC
nominal, 12VDC max., input
impedance 10 kΩ
H +10V analog reference 10VDC nominal, 10 mA max.
AL0 Relay common contact Contacts AL0–AL1, max resistive
load = 250VAC 2A; 30VDC 8A;
max inductive 250VAC, 0.2A;
30VDC 0.6A
Contacts AL0–AL2, max resistive
load = 250VAC 1A; 30VDC 1A;
max inductive = 250VAC, 0.2A;
30VDC 0.2A
Both contact pairs, min. loads =
100VAC 10mA; 5VDC 100mA
AL1 Relay contact, normally
closed during RUN
AL2 Relay contact, normally
open during RUN
Terminal
Name Description Ratings and Notes
RPSP SN
Termination resistor (–)
SN
Termination resistor (+)
Send/receive (–) Negative
Send/receive (+) Positive

9
Basic Wiring Diagram
The following wiring diagram shows the power and motor connections
for basic operation. The optional signal input wiring supports external
Fwd and Rev Run command, and a speed potentiometer.
(L1)
R
(L2)
S
(L3)
T
(T2)
V
(T3)
W
(T1)
U
Motor
L
O
CM2
ALO
12
AL2
AL1
11
H
Alarm contacts,
1 Form C
Run signal
Frequency
arrival signal
Open collector
outputs:
External
speed
reference
pot.
SJ300
From 3-phase
power input
source (See
specifications
label on inverter
for details)
Logic output
common
Load
Load
Analog common
Analog reference
Forward
P24
PLC
CM1
8
FW
Reverse
–FU/–FR
default
–FE
default
Common
Inputs:

10
Inverter Keypad Operation
•Run/Stop LED – ON when the inverter output is ON and the motor is
developing torque, and OFF when the inverter output is OFF (Stop
Mode).
•Program/Monitor LED – This LED is ON when the inverter is ready
for parameter editing (Program Mode). It is normally OFF when the
parameter display is monitoring data (Monitor Mode). However, the
PRG LED will be ON whenever you are monitoring the value of
parameter D001. (When the keypad is enabled as the frequency source
via A001=02, you can edit the inverter frequency directly from D001
monitor display by using the Up/Down keys.)
•Run Key Enable LED – ON when the inverter is ready to respond to
the Run key, OFF when the Run key is disabled.
•Run Key – Press this key to run the motor (the Run Enable LED must
be ON first). Parameter F004, Keypad Run Key Routing, determines
whether the Run key generates a Run FWD or Run REV command.
(continued, next page...)
12
Parameter Display
5 0.0
Run/Stop LED
Program/Monitor LED
Run Key Enable LED
Run Key
Power LED
Alarm LED
Display Units LEDs
Hertz
Volts or Amperes
(kW = both ON)
Percent
Potentiometer
Enable LED
Potentiometer
Stop/Reset Key
Function Key Up/Down Keys Store Key
RUN STOP
RESET
FUNC. STR
RUN
PRG
POWER
ALARM
HZ
A
VkW
%
MIN MAX
HITACHI

11
•Stop/Reset Key – Press this key to stop the motor when it is running
(uses the programmed deceleration rate). This key will also reset an
alarm which has tripped.
•Potentiometer (OPE–SRE only) – Allows an operator to directly set
the motor speed when the potentiometer is enabled for output
frequency control.
•Potentiometer Enable LED – ON when the potentiometer is enabled
for value entry.
•Parameter Display – A 4-digit, 7-segment display for parameters and
function codes.
•Display Units: Hertz/Volts/Amperes/kW/% – These LEDs indicate
the units associated with the parameter display. When the display is
monitoring a parameter, the appropriate LED is ON. In the case of kW
units, both Volts and Amperes LEDs will be ON. An easy way to
remember this is that kW = (V x A)/1000.
•Power LED – ON when the power input to the inverter is ON.
•Alarm LED – ON when an alarm condition has tripped the inverter.
Clearing the alarm will turn this LED OFF again. See page 14 for
details on clearing alarms.
•Function Key – This key is used to navigate through the lists of
parameters and functions for setting and monitoring parameter values.
•Up/Down Keys – Use these keys alternately to move up or down the
lists of parameter and functions shown in the display, and to increment/
decrement values.
•Store Key – When the unit is in Program Mode and the operator has
edited a parameter value, press the Store key to write the new value to
the EEPROM. This parameter is then displayed at powerup by default.
If you want to change the powerup default, navigate to a new parameter
value and press the Store key.

12
Keypad Navigation Map
U01 2
U001
12
P049
P001
12
H07 2
H001
12
C1 23
C001
12
b 123
b 001
12
A1 32
A001
12
U– – –
12
12
12
12
P– – –
12
H– – –
12
C– – –
12
b –––
12
A– – –
F004
F001
12
d 090
d 001
12
0.0 0
123.4
Edit
12
Increment/
decrement
value
Write data
to
EEPROM,
store as
powerup
default
Monitor Mode Program Mode
12
12
P049
d 001
12
12
Return to
parameter list
D002–D090 Edit D001/F001
0.0 0
12
PRG LED
PRG
LED
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
FUNC.
STR

13
Powerup Test
The Powerup Test procedure uses minimal parameter settings to run the
motor. The procedure describes two alternative methods for commanding
the inverter: via the inverter keypad, or via the logic terminals.
• Check power input and motor output wiring (see page 9 diagram).
• If using logic terminals for testing, verify correct wiring on [FW],
[CM1], [H], [O], and [L] per the diagram on page 9.
• Reverse [RV] input wiring (defaults to terminal [8]) is optional.
Step Description Via Keypad Via Logic
Terminals
1 Set speed command
source setting
A001 = 00
(keypad pot.)
A001 = 01,
[H–O–L] input
2 Set Run FW command
source
A002 = 02
(Run key)
A002 = 01,
[FW] input
Set Run REV
command source
— C008 = 01,
[RV] input
3 Set motor base freq. A003 = 60
4 Set motor poles
(2 / 4 / 6 / 8)
H004 = 4 (default), change only if
your motor is different
5 Set keypad display to
monitor freq.
Access D001, press Func key, display
will show 0.00
6 Perform safety check Disconnect load from motor
Turn keypad pot.
to MIN position
Ensure voltage on
[O]—[L] termi-
nals= 0V
7 Run Forward
command
Press Run key Turn ON the
[FW] terminal
8 Increase speed Rotate keypad
pot. CW dir.
Increase voltage
at [O]
9 Decrease speed Rotate keypad
pot. CCW dir.
Decrease voltage
at [O]
10 Stop motor Press Stop key Turn OFF the
[FW] terminal
11 Run Reverse
command (optional)
— Turn ON the [RV]
terminal
12 Stop motor — Turn OFF the
[RV] terminal

14
Error Codes
The SJ300 series inverters will trip on over-current, over-voltage, and
under-voltage to protect the inverter. The motor output turns OFF, allow-
ing the motor to free-run to a stop. Press the Stop/Reset key to reset the
inverter and clear the error.
Basic Error Codes
Error
Code Name Probable Cause(s)
E01 Over current event while at
constant speed
• Inverter output was short-circuited
• Motor shaft is locked
• Load is too heavy
• A dual-voltage motor is wired
incorrectly
Note: The SJ300 will over current trip at
nominally 200% of rated current
E02 Over current event during
deceleration
E03 Over current event during
acceleration
E04 Over current event for other
conditions
• DC braking power(A054) set too high
• Current transformer / noise error
E05 Overload protection • Motor overload is detected by the
electronic thermal function
E06 Braking resistor overload • Regenerative braking resistor exceeds
the usage time or usage ratio
E07 Over voltage
protection
• DC bus voltage exceeds a threshold,
due to regenerative energy from motor
E08 EEPROM error • Built-in EEPROM memory experi-
enced noise, high temperature, etc.
E09 Under-voltage error • DC bus voltage decreased enough to
cause a control circuit fault
E10 CT error
(current transformer)
• High electrical noise near inverter
• A fault occurred in the built-in CT
E11 CPU error • Built-in CPU had internal error
E12 External trip • [EXT] input signal detected
E13 USP (Unattended Start
Protection)
• When (USP) was enabled, an error
occurred when power was applied while
a Run signal was present
E14 Ground fault • A ground fault was detected between
the inverter output and the motor. This
feature protects the inverter, and does
not protect humans.
E15 Input over-voltage • Input voltage was higher than the
specified value, 60 sec. after powerup
E16 Instantaneous power failure • Input power removal > 15ms or
> B002... inverter restarts on Run cmd

15
Error Status Codes and Error Trip Conditions
The digit to the right of the decimal point in the error code (such as E01.4)
indicates inverter status at the moment the error occurred. Use the Up and
Down arrow keys to scroll through the trip condition parameters.
E21 Inverter thermal trip • Inverter internal temperature is above
the threshold
E23 Gate array error • An internal inverter error has occurred
(CPU / gate array IC)
E24 Phase failure detection • One of three lines of the 3-phase
power is missing
E30 IGBT error • Instantaneous over-current on any
IGBT (output transistor) device
E35 Thermistor • Thermistor input, [TH] and [CM1], is
over the temp. threshold
E36 Brake error • The state of the external brake was not
detected within the waiting time (set by
parameter B024)
– – – – Under-voltage (brownout)
with output shutoff
• Low input voltage caused the inverter
to turn OFF the motor output and try to
restart. If unsuccessful, a trip occurs.
Automatic restart and phase
loss
• Inverter is restarting, due to an over-
current, over-voltage, under-voltage, or
a phase loss event.
E6X Expansion card #1 error • An error has occurred in an
expansion card or at its connecting
terminals. Please refer to the manual for
the expansion card for additional details.
E7X Expansion card #2 error
Status
Code
Inverter
Status
Status
Code
Inverter
Status Trip Conditions
---.0 Reset ---.5 f0 stop
---.1 Stop ---.6 Starting
---.2 Deceleration ---.7 DC braking
---.3 Constant
speed ---.8 Overload restriction
---.4 Acceleration
Error
Code Name Probable Cause(s)
Output frequency
Motor current
DC bus voltage
Cumulative op. time
Cumulative ON time
Error code
1
2

16
Restoring Factory Default Settings
Action Display Function/Parameter
Press the , or
keys as needed.
b --- “B” Group selected
Press the key.
b 001 First “B” Group parameter
Press/hold until...
b 085 Country code for
initialization selected
Press the key. If setting
is correct, then skip next step.
02 00 = Japan
01 = Europe
02 = United States
To change country code, press or key to set; to store.
Press the key.
b 085 Country code for
initialization selected
Press the key.
b 084 Initialization function
selected
Press the key. 00 0 = disable initialization,
clear trip history only
Press the key. 01 1 = enable initialization
Press the key.
b 084 Initialization now enabled
to restore all defaults
Press/hold the and
keys, then press/hold the
key. Do not release yet.
b 084 First part of key sequence,
the “B” is flashing
Press/hold the (STOP)
key for 3 seconds.
b 084 Entire “B084” display will
begin flashing
Release the (STOP) key. 0EU
0USA
Default parameter country
code shown during initial-
ization process
Release the , , and
keys together.
d 001 Final part of key sequence,
function code for output
frequency monitor shown
after initialization is
complete
FUNC.
12
FUNC.
1
FUNC.
12
STR
FUNC.
2
FUNC.
1
STR
12
FUNC.
STOP
RESET
STOP
RESET
12
FUNC.

17
Parameter Tables
“D” Group: Monitoring Functions
Parameter Monitoring
Func.
Code Name / Description Units
D001 Output frequency monitor Hz
D002 Output current monitor A
D003 Rotation direction monitor —
D004 Process variable (PV), PID feedback monitor %
D005 Intelligent input terminal status —
D006 Intelligent output terminal status —
D007 Scaled output frequency monitor
(output frequency x B086 scale factor)
User-
defined
D012 Torque monitor %
D013 Output voltage monitor 000.0
D014 Power monitor kW
D016 Cumulative operation RUN time monitor hours
D017 Cumulative power-on time monitor hours
Direction
Forward Stop Reverse
2 1436587
Terminal Numbers
ON
OFF
FW
12 1114 13AL 15
Terminal Numbers
ON
OFF

18
Trip History and Programming Error Monitoring
Trip History Navigation Map
Func.
Code Name / Description Units
D080 Trip count – cumulative number of trip events Events
D081 Trip history – event 1 (newest) — see map below —
D082 Trip history – event 2 (2nd newest) — see map below —
D083 Trip history – event 3 (3rd newest) — see map below —
D084 Trip history – event 4 (4th newest) — see map below —
D085 Trip history – event 5 (5th newest) — see map below —
D086 Trip history – event 6 (6th newest) — see map below —
D090 Programming error monitor, code displayed
(see page 38 for an error code listing)
—
E07.2
60.00
12
4.0 0
270.0
12
15
18
12
12
12
d 090
d 086
12
0.0 0
Display data
Monitor Mode
12
12
d 001
d 081
Error
exists?
No
Error code
Output frequency
at trip point
Motor current
at trip point
DC bus voltage
at trip point
Cumulative
inverter operation
time at trip point
Cumulative
power-ON time at
trip point
Ye s
No error
FUNC.
FUNC.
FUNC.