Edwards Signaling Adaptatone 5530M-485 Series User manual

P/N 3100346 ISSUE 3 © 2003
Installation Instructions for Adaptatone MillenniumTone Generator Series 5540M-485
andTone Generator with Voice Messaging Series 5540MV-485 and
Speaker/Amplifier, Series 5532
Description and OperationDescription and Operation
Description and OperationDescription and Operation
Description and Operation
Edwards Tone Generator and Speaker/Amplifiers are
intended for industrial applications where high audible
output and microcomputer reliability are required.
Catalog Series 5532M ending with suffixes -AQ, -24AQ,
-Y6or-24Y6areCEMarked. Additionally,theAdaptatone
Millenniumseries are ULand cUL Listedas Audible Signal
Appliances for use in the following hazardous locations.
Electrical SpecificationsElectrical Specifications
Electrical SpecificationsElectrical Specifications
Electrical Specifications
Input Board Main Power
Catalog Current (A)
Number Voltage Current Voltage Standby Tone On
Tone Generator
5540M-485Y6 24V DC 6 mA 125V DC** 0.10 0.21
5540MV-485Y6 250V DC** 0.02 0.10
120V AC 50/60 Hz 0.10 0.32
240V AC 50/60 Hz 0.10 0.20
Speaker/Amplifier - Standard Volume
5532M-AQ 24V DC 0.10 0.74
24V AC 50/60 Hz 0.10 1.3
5532M-N5 120V AC 50/60 Hz 0.10 0.36
5532M-Y6 125V DC** 0.10 0.21
250V DC** 0.02 0.10
120V AC 50/60 Hz 0.10 0.32
240V AC 50/60 Hz 0.10 0.20
5532B-AQ 24V DC 0.06 0.69
36V DC 0.07 0.84
24V AC 60 Hz 0.26 1.36
24V AC 50 Hz 0.26 1.36
5532B-N5 120V AC 60 Hz 0.10 0.29
120V AC 50 Hz 0.09 0.29
5532B-Y6 125V DC** 0.05 0.16
250V DC** 0.04 0.10
120V AC 60 Hz 0.10 0.29
240V AC 60 Hz 0.11 0.23
120V AC 50 Hz 0.09 0.29
240V AC 50 Hz 0.10 0.22
Speaker/Amplifer - High Volume
5532MHV-AQ 24V DC 0.10 1.5
24V AC 50/60 Hz 0.10 2.3
5532MHV-Y6 125V DC 0.10 0.39
250V DC 0.02 0.19
120V AC 50/60 Hz 0.10 0.56
240V AC 50/60 Hz 0.10 0.34
5532BHV-AQ 24V DC 0.06 1.51
36V DC 0.07 1.98
24V AC 60 Hz 0.26 1.86
24V AC 50 Hz 0.26 1.86
5532BHV-Y6 125V DC 0.05 0.25
250V DC 0.04 0.23
120V AC 60 Hz 0.10 0.62
240V AC 60 Hz 0.11 0.33
120V AC 50 Hz 0.09 0.62
240V AC 50 Hz 0.10 0.33
*5532M-Y6 is suitable for use with 120/240V AC Main Power input in conjunction
with the 5541M-Y6 Millennium System Master either for emergency/evacuation,
non-fire, or for supplementary fire alarm control panel accessory applications (see
instructions for 5541M-Y6, part 3100471).
The 5532B Speaker/Amplifiers are UL Listed and CSA Cer-
tified as Audible Signaling Appliances.
The 5532M-Y6 is additionally UL Listed in a Speaker and
Amplifier category, when powered with 120V/240V AC
50/60 Hz, for use in conjunction with the 5541M-Y6 Mil-
lenniumSystemMaster either for emergency/evacuation,
non-fire, or for supplementary fire alarm control panel
accessory applications (see Instructions for 5541M-Y6,
part3100471).
TheTone Generator operatesfromlocal power. It accom-
modatesup tofour normally-open contacts on its inputs.
The tone that sounds in response to an active input is
determined by setting miniature programming switches
inside the unit. Figure 19 has switch settings for setting
tones.
Fourtones may beprogrammed into theTone Generator
at any time. These tones operate on a pyramid-type pri-
ority system. The tone programmed on SW1 overrides
thetonesprogrammed on SW2, SW3,and SW4. The tone
onSW2overridesthetonesprogrammedonSW3and SW4.
Likewise,thetoneonSW3overridesthetoneprogrammed
on SW4. The tone programmed on SW4 has the lowest
priorityandcannot override any other programmed tone.
Speaker/Amplifiersareheavy-duty, stand-alonesignaling
devices that operate from local power and sound a tone
programmed at the Tone Generator. Speaker direction
and the output level are easily adjustable.
SpecificationsSpecifications
SpecificationsSpecifications
Specifications
Weight-ToneGenerator.......................6 Pounds(2.7 kg)
Weight- Speaker/Amplifier ..................9Pounds (4.1 kg)
Hazardous Locations, UL Standard UL1604
Ambient Temp. ................... +41F to +104F (+5C to +40C)
Non-Hazardous Locations
Variable Ambient Temp. .....-40F to +151F (-40C to +66C)
Hazardous Locations and Variable Ambient Conditions apply only
where UL listings are accepted and do not apply to either CE confor-
mity or TUV-Rheinland Certification.
Catalog Hazardous Temp.
Number Locations Code
5532M-AQ Class I, Div. 2, Groups A, B, C, D T4 (135C)
5532M-N5 Class II, Div. 2, Groups F, G T5 (100C)
5532M-Y6 Class III, Div. 1 and 2
5532MHV-AQ
5532MHV-Y6
5540M-485Y6 Class I, Div. 2, Groups A, B, C, D T4 (135C)
5540MV-485Y6 Class II, Div. 2, Groups F, G T5 (100C)
Class III, Div. 1 and 2

P/N 3100346 ISSUE 3 PAGE 2
RecorRecor
RecorRecor
Recording ading a
ding ading a
ding a VV
VV
Voice Messageoice Message
oice Messageoice Message
oice Message
(5540MV(5540MV
(5540MV(5540MV
(5540MV-485Y6)-485Y6)
-485Y6)-485Y6)
-485Y6)
Figure 2. Voice Module Board
Message Switch Settings
Location Start A B
1 0 Sec. ON ON
2 5 Sec. OFF ON
3 10 Sec. ON OFF
4 15 Sec. OFF OFF
(Figure 2). For programming a message longer than
five seconds, use Message Location 1.
2. Put switch C on the programming dipswitch in the
"ON" position for programming mode (Figure 2).
3. Pressandholdtherecordbuttonwhilespeakingclearly
intothemicrophoneto record your message. Release
the button when recording is complete.
Dimensions
5532M 5532MHV
A 8 7/8" 11 1/2"
(225 mm) (292 mm)
B 8 1/4" 9 3/4"
(210 mm) (248 mm)
C 13" 14 1/4"
(330 mm) (362 mm)
Figure 1. Speaker/Amplifier Dimensions
Fourfive-secondmessages(oronetwenty-second message)
can be recorded on the voice module unit. Refer to Fig-
ure 2.
1. Put switches A and B on the programming dipswitch
intheproper position for themessageto be recorded
WARNINGWARNING
WARNINGWARNING
WARNING
High voltage is present when product is energized.
5. Adjust the volume as necessary. Set the main volume
using the potentiometer on the main board (Figures
13, 14 and 15) and then set the voice volume using
thepotentiometeronthevoice module board (Figure
2).
InstallationInstallation
InstallationInstallation
Installation
The Adaptatone may be mounted to any flat surface or
may be used as a freestanding unit mounted to a rigid
pipe. The Adaptatone must be installed in accordance
with the latest edition of the National Electrical Code or
other regulations applicable to the country and locality
of installation and by a trained and qualified electrician.
NOTE: The increased resistance due to long wire runs
needs to be accounted for in sizing wire.
Consult Applications Engineering for details.
Forcatalognumbers ending in "AQ,"24VACpower must
be transformer isolated from mains or line power.
WARNINGWARNING
WARNINGWARNING
WARNING
High volume may cause harm to personnel in close
proximity.
4. To test the message, press and hold PLAY while in
programmingmode.
NOTE: This will play only the current location.
TERMINAL
BLOCK TB1
VOICE MODULE POTENTIOMETER
FOR VOLUME ADJUSTMENT
INPUT BOARD
(SEE FIGURE 7)
VOICE MODULE
BOARD
PROCESSOR BOARD
PROGRAMMING
DIPSWITCH
PLAY
RECORD
RECORD
LED MICROPHONE
PROGRAMMING
DIPSWITCH
(SWITCHES SHOWN
IN "OFF" (OPEN)
POSITION)
ABPGM
DIRECTION OF
INCREASING
VOLUME

P/N 3100346 ISSUE 3
PAGE 3
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
During installation, care must be taken so that components
on the printed circuit board are not damaged.
1. Mount Adaptatone as shown in Figure 3.
a. Flat Surface Mounting. Secure unit to
mountingsurface using the (4)mountingholes in
the mounting plate on the rear of the box. Use
the#10x3"(76mm)woodscrews(furnishedloose)
or other hardware (not supplied) suitable for the
mountingsurface.
b. Rigid Pipe Mounting. Loosenthe(4)coverscrews
from the signal box and lift off signal box cover.
NOTE: Cover screws are captive. Do not remove from
cover.
Removethe center knockoutin lower wallof box
and mount box to a 1/2" (12.7 mm) conduit pipe
using suitable connector.
2. Install wires through a knockout hole in the bottom
oftheboxfroma raceway that is, with itsconnections
tothe1/2"(12.7 mm)conduitknockouthole,approved
forthesame degree ofprotectionand enclosure type
needed by the application. Use the provided plastic
tie-wrap,onthebarrier to the electronics, to separate
incomingpower leads from signaland tone initiating
leads, per NEC (Figures 4, 5 and 6).
Figure 3. Adaptatone Mounting
WARNINGWARNING
WARNINGWARNING
WARNING
To prevent fire and shock, wire the Adaptatone only as
describedin thisinstallation instruction.
d. Connect incoming power to wire leads using a
butt splice or other method listed, certified, or
otherwise approved by local authorities. Leads
are black and white.
e. Optional. Connect external 24V DC battery (not
supplied) in series with separate diode assembly
part 2600010 (supplied) to TB1 terminals 3 and 4
on the main board as shown in Figures 4 and 5
and marked on the diode assembly.
NOTE: Terminal Block TB1 can be unplugged from the
main board to complete wiring as shown in
Figure 4.
4. Wire the 5532M series speaker/amplifier as follows
referring to Figures 6, 7 and 8:
a. Connect green and yellow striped earth-ground
wirestoearth-ground.
b. See Figure 8. Connect audio output (+) from the
main board of the tone generator to the AUD (+)
terminalonthe Speaker/Amplifier Audio Coupler
Board. Connect audio output (-) from the main
boardofthetonegeneratortotheAUD(-)terminal
on the Speaker/Amplifier Audio Coupler Board.
Use shielded cable and connect braid or drain to
earth-groundwirelead of 5540 Tone Generator.
c. Connect incoming power to wire leads using a
butt splice or other method listed, certified, or
otherwise approved by local authorities. Leads
are both black for -AQ and -N5 models and are
blackfor lineandwhiteforneutral for -Y6models.
e. Optional. Connect external 24V DC battery (not
supplied) in series with separate diode assembly
part 2600010 (supplied) to TB1 terminals 3 and 4
on the main board as shown in Figure 7 and
marked on the diode assembly.
NOTE: Terminal Block TB1 can be unplugged from the
main board to complete wiring as shown in
Figure 7.
5. Wire to the 5532B series speaker/amplifier as follows
and referring to Figures XX:
a. Connect green earth-ground wire of speaker/
amplifier and green and yellow striped earth-
groundwiresontone generator to earth-ground.
b. Connect audio output(+) from the mainboard of
thetonegeneratortothe ToneIn terminal 9 (+) in
the Speaker/Amplifier. Connect audio output (-)
fromthemainboard of the tone generatortothe
Tone In Termal 10 (-) in the Speaker/Amplifier.
d. For 5532B-AQ, 5532BDV2-AQ and 5532BHV-AQ
models, connect power source to the Speaker/
Amplifiers at TS2. Polarity must be observed for
DC models.
e. For 5532B-Y6, 5532BDV2-Y6, 5532BHV-Y6, and
5532B-N5models,connectincoming powertowire
leads from power supply. For -Y6 models using a
DC source, black wire is positive and white is
negative and polarity must be observed. For AC
source, black is line and white is neutral.
g. Optional. Wire 24V DC battery backup to TS1-1
and TS1-2 of the Speaker/Amplifier per Figure 18
andconnect 24V DC batterybackup in serieswith
diode assembly part 2600010 (supplied) to TB1
3. Wire the 5540M Series Tone Generator referring to
Figures 4 and 5 as follows:
a. Connect green and yellow-striped earth-ground
wirestoearth-ground.
b. Connect the RS485wires to terminals +TX/RXand
-TX/RX on the RS485 COMM board (Figure 5).
c. If using the optional MR201/C relay, connect the
relay to +RELAY and -RELAY on the RS485 COMM
board(Figure 5).
Speake
r
Large star nut to
adjust speaker
direction
Signal Box
(4) Cover
screws
Signal Box
(4) Cover
screws
(4) Collar
gaskets
(4) Collar
gaskets
Raceway and connections
(not supplied)
to the 1/2" (12.7 mm)
knockout hole
(4) #10 x 3" (76 mm)
screws or other hardware
suitable for the mounting surface

P/N 3100346 ISSUE 3 PAGE 4
WARNINGSWARNINGS
WARNINGSWARNINGS
WARNINGS
Ensure that the (4) collar gaskets, part number P-041930-
0362, are in place on each cover screw before securing the
signalbox cover.
When securing cover, start screws by hand, making sure
they are threaded into tapped holes in housing bosses
before securing with a screwdriver. Torque signal box cover
screws to a minimum of 20 in-lbs. This ensures the
required tight fit.
WARNINGWARNING
WARNINGWARNING
WARNING
To ensure integrity of the Adaptatone assembly when
adjusting the speaker direction, make sure threads in the
enclosure remain fully engaged and do not turn speaker
more than 360 degrees from the original factory installed
position.
WARNINGWARNING
WARNINGWARNING
WARNING
Ensure that power is disconnected before cleaning inside of
unit.
terminals 3 and 4 on the main board of the tone
generatorperFigure7. Polaritiesmustbeobserved.
WARNINGSWARNINGS
WARNINGSWARNINGS
WARNINGS
HIGH VOLTAGE is present when product is energized. High
volume may cause harm to personnel in close proximity.
6. Adjust volume level, if desired, by turning
potentiometerlocatedonthemainboard(Figures13,
14, 15 and 18) and on voice board (Figure 2).
7. To adjust speaker direction, loosen large star nut
(Figure3) andturnspeakerto theapproximatedesired
position. Retighten nut and turn speaker slightly
clockwise until locked into place.
8. Tightly secure the signal box cover using (4) retained
cover screws.
9. Torque signal box cover screws to a minimum of 20
in-lbs.
10. Verify operability.
Maintenance andMaintenance and
Maintenance andMaintenance and
Maintenance and TT
TT
Testest
estest
est
Examine the unit semi-annually for accumulation of dirt.
Clean if necessary.
TheAdaptatone should betested annually oras required
bytheauthority having jurisdiction to ensurecontinuous
service.
WARNINGWARNING
WARNINGWARNING
WARNING
To ensure integrity of the enclosure: Ensure the cover
gasket, part number P-007549-0069, is adhered into
groove at cover perimeter before replacing the signal box
cover.
ProtocolProtocol
ProtocolProtocol
Protocol
1.0 Setting Unit Address and Network Baud Rate
1.1 Locate the 8-position dip switch, S1, on the top edge of the RS485 COMM board (Figure 6).
1.2 Unit address range is 00-1F hex. (00-31 decimal). Refer to Table 2.2 for unit address configuration. Set S1
positions 1-5 for the desired unit address configuration.
Table 2.2 Unit Address Switch Configuration
Unit Address S1-1 S1-2 S1-3 S1-4 S1-5
Hex Decimal
00 00 OPEN OPEN OPEN OPEN OPEN
01 01 CLOSED OPEN OPEN OPEN OPEN
02 02 OPEN CLOSED OPEN OPEN OPEN
03 03 CLOSED CLOSED OPEN OPEN OPEN
04 04 OPEN OPEN CLOSED OPEN OPEN
05 05 CLOSED OPEN CLOSED OPEN OPEN
06 06 OPEN CLOSED CLOSED OPEN OPEN
07 07 CLOSED CLOSED CLOSED OPEN OPEN
08 08 OPEN OPEN OPEN CLOSED OPEN
09 09 CLOSED OPEN OPEN CLOSED OPEN
0A 10 OPEN CLOSED OPEN CLOSED OPEN
0B 11 CLOSED CLOSED OPEN CLOSED OPEN
0C 12 OPEN OPEN CLOSED CLOSED OPEN
0D 13 CLOSED OPEN CLOSED CLOSED OPEN
0E 14 OPEN CLOSED CLOSED CLOSED OPEN
0F 15 CLOSED CLOSED CLOSED CLOSED OPEN

P/N 3100346 ISSUE 3
PAGE 5
Table 2.2 Unit Address Switch Configuration (Cont'd)
Unit Address S1-1 S1-2 S1-3 S1-4 S1-5
Hex Decimal
10 16 OPEN OPEN OPEN OPEN CLOSED
11 17 CLOSED OPEN OPEN OPEN CLOSED
12 18 OPEN CLOSED OPEN OPEN CLOSED
13 19 CLOSED CLOSED OPEN OPEN CLOSED
14 20 OPEN OPEN CLOSED OPEN CLOSED
15 21 CLOSED OPEN CLOSED OPEN CLOSED
16 22 OPEN CLOSED CLOSED OPEN CLOSED
17 23 CLOSED CLOSED CLOSED OPEN CLOSED
18 24 OPEN OPEN OPEN CLOSED CLOSED
19 25 CLOSED OPEN OPEN CLOSED CLOSED
1A 26 OPEN CLOSED OPEN CLOSED CLOSED
1B 27 CLOSED CLOSED OPEN CLOSED CLOSED
1C 28 OPEN OPEN CLOSED CLOSED CLOSED
1D 29 CLOSED OPEN CLOSED CLOSED CLOSED
1E 30 OPEN CLOSED CLOSED CLOSED CLOSED
1F 31 CLOSED CLOSED CLOSED CLOSED CLOSED
1.3 RS485COMMsupports1200, 2400, 9600 and 19200baudrateusing 8 data bits andonestopbit. Parity is not
supported. Refer to Table 1.3 for Baud Rate switch configuration. Set S1 positions 6-7 for the desired Baud
Rateconfiguration.
Table 1.3 NetworkBaud Rate setting
Baud Rate S1-6 S1-7
1200 OPEN OPEN
2400 CLOSED OPEN
9600 OPEN CLOSED
19200 CLOSED CLOSED
1.4 Set 100-ohm termination resistor (if required). Network termination is required if the unit is located at the
beginning or end of the network bus. Termination reduces unwanted reflections caused by data signal
propagationduetolongwireruns. Refer to Table1.4forswitch configuration. Set S1 position 8 fornetwork
termination if required.
Table 1.4 Termination setting
Termination (100 ohms) S1-8
Enabled CLOSED
Disabled OPEN
2.0 Messaging Format
2.1 The RS485 COMM utilizes the Edwards SigNet ASCII protocol for data messaging. Each unit is capable of
consuming and/or producing messages from the master controller. SigNet message format is illustrated
below.
<STX><UA><DDDD> <ZONE> <ETX> <CHKSUM>
<STX> The <STX> character has a value of 2 hexadecimal and is required at the start of
every message (1 byte).
<UA> Two byte ASCII representation of the hex Unit. Example - If unit address 0A is
chosen, the two byte <UA> data field would contain ASCII ‘0’ and ‘A’ written in
ASCII format as 0A. Valid data range is ASCII 00 - 1F.
<DDDD> ASCII data field. (4 bytes total). These bytes contain commands, tone/message
andtimed sequence data.

P/N 3100346 ISSUE 3 PAGE 6
<ZONE> Programmable unit Zone issued by the master or controlling computer
RangeASCIIA-D(1byte). Note – Zone value isnotretainedafterpower loss unless
battery backup is installed. Value defaults to Zone A on power up.
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired, mustpad
these two bytes with two ASCII zeros 00.
3.0 Message Command Set
3.1 Tone/Message Command -00-1F
SendFormat: <STX><UA><TONE> <TIME> <ZONE><ETX> <CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<TONE> Tone/Message to be played by the unit. Example - If tone 06 is chosen, the two
byte<TONE> data fieldshould contain ASCII‘0’ and ‘6’written in ASCIIformat as
06. Range ASCII 00-1F(2 bytes). See Tone Chart for a list of available tones or
messages.
<TIME> Timesequence for Tone/Messageto be played (00-99seconds).For continous play
of Tone/Message, use ‘00’ in this data field. Range ASCII 00-99 (2 bytes)
<ZONE> Units matching this zone field will play Tone/Message indicated in the <TONE>
datafieldforspecifiedtimeindicatedin<TIME>datafield.Allotherzonesremain
in standby mode.
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired, mustpad
these two bytes with two ASCII zeros 00.
3.2 BROADCASTCOMMAND -41
Send Format: <STX> 41 <TONE> <TIME> <ZONE> <ETX> <CHKSUM>
<41> In this command type,twobyteASCII‘41’replaces<UA>characters.This command
is issued to all units containing the identical <ZONE> field.
<TONE> Tone/Message to beplayedby the unit. See tonechartfor a list ofavailabletones/
messages. Range ASCII 00-1F (2 bytes).
<TIME> Time sequence for Tone/Message (00-99 seconds). For continous play of Tone/
Message, use ‘00’ in this data field. Range ASCII 00-99 (2 bytes)
<ZONE> Units matching this zone field will play Tone/Message indicated in the <TONE>
datafieldforspecifiedtimeindicatedin<TIME>datafield.Allotherzonesremain
in standby mode.
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired,must pad
these two bytes with two ASCII zeros 00.
Unit Response: None
Example: <STX>410530B<ETX>00
Unitsprogrammedwith Zone ‘B’ onlytoplay Tone05for 30 seconds thenshutoff
automatically. Checksum characters not used in this example.
Note: do not use spaces between message characters in the above example.
3.3 POLL COMMAND and SET UNITZONE - 43
Send Format: <STX><UA>43<00><ZONE><ETX><CHKSUM>
<UA> Unit address, ASCII Range 00-1F (two bytes)
<43> Two byteASCIICommand denoting POLL CommandorZone Assignment (2 byte).

P/N 3100346 ISSUE 3
PAGE 7
<00> Two byte ASCII ‘00’ used as protocol padding (two byes)
<ZONE> Programmable unit zone character. Range ASCII A-D. (1byte)
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired,must pad
these two bytes with two ASCII zeros 00.
Unit Response: <STX><UA>43<STATUS><ZONE><ACK><ETX><CHKSUM>
<UA> Unit address, ASCII Range 00-1F (two bytes)
<43> Two byte ASCII Command echoed back from receiving unit (2 byte).
<STATUS> Unit’s current diagnostic state. Range ASCII A - D. (1byte)
A = Tone/Message is active and Local Power is absent
B = Tone/Message is active and Local Power is present
C = Tone/Message is not active and Local Power is absent
D = Tone/Message is not active and Local Power is present
<ZONE> Unit'sprogrammed zone character
<ACK> This <ACK> character has a value of 6 hexadecimal and represents
acknowledgement of the received command with valid checksum (1byte).
Note: In the event that a bad checksum is calculated, by the receiving unit, it will reply with a <NAK>
character instead. The <NAK> character has a value of 15 hexadecimal.
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Receiving unit calculates two-byte checksum and returns ASCII value. Refer to
Section 4.0 for Block checksum calculation and verification.
Example 1: <STX>014300A<ETX>00
Unit 01 is being polled and programmed to Zone A
Unit Response: <STX>0143DA<ACK><ETX>56
The unit returned a <STATUS> ‘D’ for its current diagnostic state and an <ACK>
character because both message and checksum are valid. The unit is not actively
playingTone/Message. The calculated two-byte message checksum was ‘56’.
Example2: <STX>014300A<ETX>00
Unit 01 is being polled and programmed to Zone A. Unit 01 is currently playing a
Tone/Message.
Unit Response: <STX>0143BA<ACK><ETX>54
The unit returned a <STATUS> ‘B’ for its current diagnostic state and an <ACK>
character. The unit is actively playing a Tone/Message at the time this command
was received. The calculated two-byte message checksum was ‘54’.
3.4 TIMESEQUENCE, TIMEREMAININGCOMMAND -44
Send Format: <STX><UA>4400<ZONE> <ETX> <CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<44> Two byte ASCII Command denoting a Time Sequence (2 bytes).
<00> Two byte ASCII ‘00’ used as protocol padding (two byes)
<ZONE> Programmable unit Zone issued by the master or controlling computer
Range ASCII A-D (1 byte).
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)

P/N 3100346 ISSUE 3 PAGE 8
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired,must pad
these two bytes with two ASCII zeros 00.
Unit Response: <STX><UA> 44 <TIME LEFT><ACK><ETX> <CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<44> Two byte ASCII Command 43 echoed back from the receiving unit (2 bytes).
<TIMELEFT> Representsseconds left, in hexadecimalformat,until the unit stopsplayingactive
Tone/Message. Range 00-63 hex (2 bytes). The unit’s internal counter returns the
time remaining in seconds represented by a two byte hexadecimal value in the
above data field.
Note: For non-timed events, the unit returns two ASCII zeros ‘00’.
<ACK> Unit received a complete message and checksum characters are valid.
Note: In the event that a bad checksum is calculated, by the receiving unit, it will
reply with a <NAK> character instead. The <NAK> character has a value of 15
hexadecimal.
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Receiving unit calculates two-byte checksum and returns ASCII value. Refer to
Section 4.0 for Block checksum calculation and verification.
Example 1: Priortoissuing Command 44, themaster issues a 99secondtimed sequence event
for Tone/Message 03 to play on unit address 1F.
Command: <STX>1F0399A<ETX>00
9 seconds after issuing command from above, the master issues the “Time
Remaining”Command 44
Command:<STX>1F4400A<ETX>00andtheunitreplieswiththefollowingmessage.
Reply: <STX>1F445A<ACK><ETX>5E
Value5A(90decimal)isthehexadecimalrepresentationofsecondsleftbeforethe
timedsequence event completes andTone/Messagestops.
3.5 DEVICE TYPE COMMAND -45
Send Format: <STX><UA>45<00><ZONE><ETX><CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<45> Two byte ASCII Command 45 denoting receiving unit’s Device type (2 bytes).
<00> Two byte ASCII ‘00’ used as protocol padding (two byes)
<ZONE> Programmable unit Zone issued by the master or controlling computer
Range ASCII A-D (1 byte).
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired,must pad
these two bytes with two ASCII zeros 00.
Unit Response: <STX> <UA> <DEVICE TYPE> <vXX> <ETX> <CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<45> Two byte ASCII Command 45 echoed back from the receiving unit (2 bytes).
<DEVICETYPE> Device type is an ASCII string transmitted by the receiving unit that defines the
unit family product code. For Millennium devices, the return ASCII string is “M-
485”. For Edward’s Visual devices, the return ASCII string is “S-485”.
<vXX> Receiving Unit’s Firmware version and revision level.
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
every message (1 byte).

P/N 3100346 ISSUE 3
PAGE 9
<CHKSUM> Receiving unit calculates two-byte checksum and returns ASCII value. Refer to
Section 4.0 for Block checksum calculation and verification.
Example: Command: <STX>014500A<ETX>00
Response: <STX>01M-485v1.0<ETX>84
Unit address 01 returns “M-485” string and is configured with version 1, rev.0
firmware. Calculated two-byte checksum is ‘84’.
3.6 RELAY ENERGIZE COMMAND -31
Send Format: <STX><UA>31<TIME><ZONE><ETX><CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<31> ASCII Command 31 denoting Relay Energize (2 bytes).
<TIME> Time sequence for relay ‘ON’ duration (00-99 seconds). For Continuos ‘ON’, use
ASCII ‘00’ in this data field. Range ASCII 00-99 (2 bytes)
<ZONE> Programmable unit Zone issued by the master or controlling computer
Range ASCII A-D (1 byte).
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
everymessage (1 byte)
<CHKSUM> Optional two byte Message Block checksum (2 bytes). Refer to Section 4.0 for
Blockchecksum calculation and verification. Ifchecksum is not desired,must pad
these two bytes with two ASCII zeros 00.
Response: <STX><UA>31<TIME><ACK><ETX><CHKSUM>
Example: <STX>1F3105<ACK><ETX>00
Unitaddress 1Fenergizesrelayfor5 secondsthenshutoffautomatically. Checksum
characters not used in this example.
<UA> Unitaddress
<31> Two byte ASCII Command 31 echoed back from receiving unit.
<TIME> Received two byte ASCII time value
<ACK> Unit received valid message and checksum
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
every message (1 byte).
<CHKSUM> Receiving unit calculates two-byte checksum and returns ASCII value. Refer to
Section 5.0 for Block checksum calculation and verification.
Note: Relay output commands are only valid when there is no tone/voice message
actively playing. Any tone/voice messages automatically overrides any relay output
commands sent to the unit.
3.7 RELAYDE-ENERGIZECOMMAND -30
SendFormat: <STX><UA>30<00> <ZONE> <ETX><CHKSUM>
<UA> Unit address characters (2 bytes). See Section 2.0, Messaging Format
<30> ASCII Command 30 denoting Relay De-Energize (2 bytes).
<00> Two byte ASCII ‘00’ used as protocol padding (two byes)
<ZONE> Assigned unit Zone. Range ASCII A-D (1 byte)
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
every message (1 byte).
<CHKSUM> Receiving unit calculates two-byte checksum and returns ASCII value. Refer to
Section 4.0 for Block checksum calculation and verification.
Response: <STX><UA>3000<ACK><ETX><CHKSUM>
Example: <STX>1F3000<ACK><ETX>43
Unitaddress 1F de-energizesrelay output
<UA> Unitaddress

P/N 3100346 ISSUE 3 PAGE 10
<30> Two byte ASCII Command 30 echoed back from receiving unit.
<00> Two byte ASCII ‘00’ used as protocol padding (two byes)
<ACK> Unit received valid message and checksum
<ETX> The <ETX> character has a value of 3 hexadecimal and is required at the end of
every message (1 byte).
<CHKSUM> Receiving unit calculates two-byte checksum and returns ASCII value. Refer to
Section 4.0 for Block checksum calculation and verification.
4.0 Verify and Calculate Message Block Checksum
4.1 MessageBlockchecksum can be verified by addingupallthehexadecimalcharactersinthereceived message
string, excluding the first character <STX> and the very last two checksum characters.
4.2 The sumof these characters willproduce a three-byte hexadecimalvalue. The higherorder byte is notused
andshould be dropped. Thelower two bytesare used for comparisonto the receivedchecksum characters.
See example Message String received below:
MessageString Received:
<STX> 0 1 4 3 D A <ACK> <ETX> 5 6
Not included in calculation
Messagecharacters
included Two byte ASCII checksum data field
not included in calculation, but used
for comparison to calculated results
4.3 Calculating the checksum is done by first converting each ASCII character, found in the message string, to
the hexadecimal equivalent and then summing these characters. See below.
ASCII HEXADECIMAL
0 0x30
1 0x31
4 0x34
3 0x33
D 0x44
A 0x41
✓(ACK) 0x06
(ETX) 0x03
0x156 hexadecimal total
4.4 Dropping the upper hexadecimal byte from the above total yields a final result of 56 hexadecimal. The
calculated hexadecimal checksum value should match the ASCII value received in the message string. If it
does not match, a possible error occurred during transmission and the message is considered unreliable.
The master or controlling computer should try to resend the message again.
Example of a POLL Command 43 issued to unit 05, Zone B
<STX>054300B<ETX>
ASCII HEXADECIMAL
0 0x30
5 0x35
4 0x34
3 0x33
0 0x30
0 0x30
B 0x42
(ETX) 0x03
0x171 hexadecimal total

P/N 3100346 ISSUE 3
PAGE 11
The calculated Message Block checksum are appended to the message string. Two bytes, ASCII 7 and
ASCII 1, consume these two checksum data fields. See below.
Send format: <STX>054300A<ETX>71
5.0 Wiring applications
RS-232 to RS-485 Multi or Single drop
PLC to RS-485 Multi or Single drop
RS-232 Port
DB9 F/M
(MCN485CB2323A9)
RS232/485 Converter
(MCN485CB2EOLT)
RS-485 cable
(up to 4000 ft)
Up to 32 units
(maximum)
PLC Controller
Tone Generator
5540M-485Y6 o
r
5540MV-485Y6
Tone Generator
5540M-485Y6 o
r
5540MV-485Y6
9 RI
8 CTS
7 RTS
6 DSR
5 COM
4 DTR
3 TXD
2 RXD
1 DCD
9 RI NOT USED
IBM PC or PLC
RS-232/485 Converter
(MCN485CB2EOLT
8 CTS
7 RTS
6 DSR
5 COM
4 DTR
3 TXD
2 RXD
1 DCD
RS-232 Port
DB9 F/M
(MCN485CB2323A9)
RS232/485 Converter
(MCN485CB2EOLT)
RS-485 cable
(up to 4000 ft)
Tone Generator
5540M-485Y6 o
r
5540MV-485Y6
Tone Generator
5540M-485Y6 o
r
5540MV-485Y6
Up to 32 units
(maximum)
IBM PC or Terminal

P/N 3100346 ISSUE 3 PAGE 12
RS-485 Multi or Point to Point
Suggested Network Topology Node Schemes
(b)(a)
(d)(c)
RS-485 Port RS-485 cable
(up to 4000 ft)
Tone Generator
5540M-485Y6 o
r
5540MV-485Y6
Tone Generator
5540M-485Y6 o
r
5540MV-485Y6
Up to 32 units
(maximum)
PLC Controller
or
IBM PC with
RS485 Serial Port

P/N 3100346 ISSUE 3
PAGE 13
Wiring to RS-232/485 Convert Box (MCN485CB2EOLT)
9 VOLT AC
-NOMINAL RS-232
SHIELD
RS-485 (+)
BLACK
RS-485 (-)
RED
UNTERMINATED
TERMINATED
NOT A
TELEPHONE
CONNECTION
RS-485
12 3456
1 = NC
2 = RS-485 (+)
3 = SHIELD
4 = NC
5 = RS-485 (-)
6 = NC
RJ11 PINOUT
TO IBM PC
OR PLC
RS-232 PORT
+TX/RX -TX/RX +RELAY -RELAY EARTH
RS-485
TWISTED PAIR
SHIELDED
SUPPLIED
BY
INSTALLER
DRAIN
WIRE OF
CABLE
BOARD
#2990041 REV 01

P/N 3100346 ISSUE 3 PAGE 14
Figure 6. Wiring to Tone Generator Terminal Blocks
Figure 4. Wiring the 5532M Series Speaker/Amplifier
Figure 5. Wiring the 5540MV Series Tone Generator with Voice Messaging
TB1
Plastic tie-wrap (provided)--
use to separate power leads
from signal and tone initiating leads
Power and
earth-ground
leads--black and
white or black for
power; yellow
striped green for
earth-ground.
Signal/Tone leads from 5540 to be
connected to Audio Coupler Board as
applicable.
Plastic tie-wrap (provided) -
use to separate power leads
from signal and tone initiating leads
Power and
earth-ground
leads
RS485 twisted pair
Audio output wiring
to be connected to Audio
Coupler Board of 5532M. Double
wire, shielded cable with
braid or drain connected to
earth-ground lead of 5540.
Up to 2500 5532M Series can be
so connected in parallel to a
single 5540M Series unit.
(-)
(+)
W
iring is factory
installed to internal
power supply
(-)
(+)
(-)
(+)
To optional 24V DC
Battery Backup
24
13
Diode Assembly
2600010
24
1
3
Terminal Block
TB-1
Main
Board
+
-
A
udio Output Terminals
on Tone Generator, oute
r
t
erminals (see step 3.c and 4.c)
Factory wired to speaker
in speaker/amplifiers; outer
terminals for standard volum
e
units, inner terminals for high
volume units

P/N 3100346 ISSUE 3
PAGE 15
Figure 7. Wiring Audio Output of Tone Generator to
Speaker/AmpliferAudio Coupler Board
Figure 8. 5532M Series PC Board Locations Figure 9. 5540M Series PC Board Locations
Figure 10. 5540MV Series PC Board Locations
TONE
GENERATOR
+
-
RELAY
POWER SUPERVISION
(WHERE APPLICABLE)
AUD + AUD - AUDIO COUPLER BOARD
TO OTHER SPEAKER/AMPLIFER
AUDIO COUPLER BOARDS
AB
MAIN BOARD
POTENTIOMETER FOR
VOLUME ADJUSTMENT
AUDIO
INPUT
BOARD
DIRECTION OF
INCREASING
VOLUME
INPUT BOARD
PROCESSOR BOARD
MAIN BOARD
POTENTIOMETER FOR
VOLUME ADJUSTMENT
IN4
N+VSGND
PROGRAMMING
SWITCHES
(ON OTHER SIDE)
IN1IN2
IN3
SW1
SW2
SW3
SW4
DIRECTION OF
INCREASING
VOLUME
INPUT BOARD
(TONE GENERATOR ONLY)
PROCESSOR BOARD
(TONE GENERATOR ONLY)
MAIN BOARD
POTENTIOMETER FOR
VOLUME ADJUSTMENT
IN4
N+VSGND
PROGRAMMING
SWITCHES
(ON OTHER SIDE)
IN1 IN2
IN3
VOICE BOARD
SW1
SW2
SW3
SW4
DIRECTION OF
INCREASING
VOLUME

P/N 3100346 ISSUE 3 PAGE 16
Figure 11. Connecting to the 5532B Series Speaker/Amplifiers

P/N 3100346 ISSUE 3
PAGE 17
Figure 12. Tone Programming
Switch
Tone Description 12345HEX
NoTone 00
Ding-Dong Percussive pairs of 700 and 570 Hz tones, each damped to zero 01
Warble 575 and 770 Hz alternately, 87 ms each 02
Siren 600-1250Hz upanddown sweepin 8secondsand repeat 03
Stutter Percussive 470 Hz, 83 ms on, 109 ms off 04
SlowWhoop 600-1250Hz upwardsweepin 4seconds andrepeat 05
Beep 470 Hz, 0.55 seconds on, 0.55 seconds off 06
Chime1 700 Hz percussive repeat at 1 Hz 07
FastWhoop 600-1250 Hzupwardsweep in1second andrepeat 08
Hi/Lo 780 to 600 Hz alternately, 0.52 seconds each 09
RapidSiren 600-1250 Hzupand downsweep in0.25seconds andrepeat 0A
Yeow 1250-600 Hzdownwardsweep in1.6seconds andrepeat 0B
Horn 470Hz continuous 0C
AirHorn 370 Hzcontinuous 0D
DualTone 450-500 Hz, 0.4 to 0.5 second cycle 0E
Chime2 575 Hz percussive repeat at 1 Hz 0F
Westminster Two measures, 411 Hz, 520 Hz, 407 Hz, 312 Hz 10
ThreeBlind Mice Four measures, 787 Hz, 714 Hz, 625 Hz, 952 Hz, 333 Hz 11
Phasor 416-625Hz upand downsweepin 13ms andrepeat 12
Telephone 570 and 770 Hz alternately, 50 ms each for 1.2s, 1.5s delay and repeat 13
Staircase 440-2000Hz upand downsteps, 750ms delayand repeat 14
3 Tone Alert 463, 641 and 896 Hz, 200 ms each, 1 second delay and repeat 15
PresignalChime 470 Hz percussive repeat at 1.5 Hz, followed by Message 1 16
Message1 Field recorded voice message 17
Message2 Field recorded voice message 18
Message3 Field recorded voice message 19
Message4 Field recorded voice message 1A
NFPAWhoop Three 422-775 Hz upward sweeps, 850 ms each, 1s delay and repeat 1B
3 PulseHorn 470 Hz, 3 0.5 second pulses separated by 0.5 seconds followed 1C
bya 1.5second delayandrepeat--For Evacuation Use Only
3 Pulse Air Horn 370 Hz, 3 0.5 second pulses separated by 0.5 seconds followed 1D
bya 1.5second delayandrepeat--For Evacuation Use Only
3Pulse DualTone 450-500 Hz, 0.4 to 0.5 second cycle, 3 0.5 second pulses separated 1E
by0.5 seconds followed by a 1.5 seconddelay andrepeat--For
Evacuation Use Only
3 Pulse Chime 2 575 Hz, 3 0.5 second pulses separated by 0.5 seconds followed 1F
bya 1.5second delayandrepeat--For Evacuation Use Only
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
The use of evacuation signals on this product, that is not specifically Listed for
Fire Alarm Use, is subject to the approval of the Authority Having Jurisdiction.

P/N 3100010 ISSUE 3© 2001
Installation Instructions for Adaptatone MillenniumTone Generator Series 5540M-24,
5540M-120 andTone Generator withVoice Messaging Series 5540MV-24 and
Speaker/Amplifier,Series 5532
Description and Operation
Edwards Tone Generator and Speaker/Amplifiers are
intended for industrial applications where high audible
output and microcomputer reliability are required.
Catalog Series 40M and 32M ending with suffixes -
AQ, -24AQ, -Y6 or -24Y6 are CE Marked and TÜV-
RHEINLAND Certified for compliance to the European
Union's Electromagnetic Compatibility (Industrial) and Low
Voltage Safety Directives (see Declaration of Conformity,
available upon request). Additionally, the Adaptatone
Millennium series are UL and cUL Listed as Audible Signal
Appliances for use in the following hazardous locations.
Electrical Specifications
Input Board Main Power
Catalog Current (A)
Number Voltage Current Voltage Standby Tone On
Tone Generator
5540M-24AQ 24V DC 6 mA 24V DC 0.10 0.74
24V AC 50/60 Hz 0.10 1.3
5540M-24N5 24V DC 6 mA 120V AC 50/60 Hz 0.10 0.36
5540MV-24N5
5540M-24Y6 24V DC 6 mA 125V DC** 0.10 0.21
5540MV-24Y6 250V DC** 0.02 0.10
120V AC 50/60 Hz 0.10 0.32
240V AC 50/60 Hz 0.10 0.20
5540M-120N5 120V AC 13 mA 120V AC 50/60 Hz 0.10 0.38
50/60 Hz
5540M-120Y6 120V AC 13 mA 125V DC** 0.10 0.20
50/60 Hz 250V DC** 0.02 0.10
120V AC 50/60 Hz 0.10 0.31
240V AC 50/60 Hz 0.10 0.20
Spea er/Amplifier - Standard Volume
5532M-AQ 24V DC 0.10 0.74
24V AC 50/60 Hz 0.10 1.3
5532M-N5 120V AC 50/60 Hz 0.10 0.36
5532M-Y6 125V DC** 0.10 0.21
250V DC** 0.02 0.10
120V AC 50/60 Hz 0.10 0.32
240V AC 50/60 Hz 0.10 0.20
5532B-AQ 24V DC 0.06 0.69
36V DC 0.07 0.84
24V AC 60 Hz 0.26 1.36
24V AC 50 Hz 0.26 1.36
5532B-N5 120V AC 60 Hz 0.10 0.29
120V AC 50 Hz 0.09 0.29
5532B-Y6 125V DC** 0.05 0.16
250V DC** 0.04 0.10
120V AC 60 Hz 0.10 0.29
240V AC 60 Hz 0.11 0.23
120V AC 50 Hz 0.09 0.29
240V AC 50 Hz 0.10 0.22
Spea er/Amplifer - High Volume
5532MHV-AQ 24V DC 0.10 1.5
24V AC 50/60 Hz 0.10 2.3
5532MHV-Y6 125V DC** 0.10 0.39
250V DC** 0.02 0.19
120V AC 50/60 Hz 0.10 0.56
240V AC 50/60 Hz 0.10 0.34
5532BHV-AQ 24V DC 0.06 1.51
36V DC 0.07 1.98
24V AC 60 Hz 0.26 1.86
24V AC 50 Hz 0.26 1.86
5532BHV-Y6 125V DC** 0.05 0.25
250V DC** 0.04 0.23
120V AC 60 Hz 0.10 0.62
240V AC 60 Hz 0.11 0.33
120V AC 50 Hz 0.09 0.62
240V AC 50 Hz 0.10 0.33
**CE mark a d TÜV-Rhei la d Certificatio s do ot apply to 125V DC or 250V DC.
*Catalog Numbers ending in -120N and -120Y6 are NOT cUL Listed.
The 32B Speaker/Amplifiers are UL Listed and CSA Cer-
tified as Audible Signaling Appliances.
The Tone Generator operates from local power. It accom-
modates up to four normally-open contacts on its inputs.
The tone that sounds in response to an active input is
determined by setting miniature programming switches
inside the unit. Figure 19 has switch settings for setting
tones.
Four tones may be programmed into the Tone Generator
at any time. These tones operate on a pyramid-type pri-
ority system. The tone programmed on SW1 overrides
the tones programmed on SW2, SW3, and SW4. The tone
on SW2 overrides the tones programmed on SW3 and SW4.
Likewise, the tone on SW3 overrides the tone programmed
on SW4. The tone programmed on SW4 has the lowest
priority and cannot override any other programmed tone.
Speaker/Amplifiers are heavy-duty, stand-alone signaling
devices that operate from local power and sound a tone
programmed at the Tone Generator. Speaker direction
and the output level are easily adjustable. Up to 2 00 of
these Speaker/Amplifiers can be connected in parallel to
the tone output of a single tone generator.
Specifications
Weight - Tone Generator ....................... 6 Pounds (2.7 kg)
Weight - Speaker/Amplifier .................. 9 Pounds (4.1 kg)
Hazardous Locations, UL Standard UL1604
Ambient Temp. ................... +41F to +104F (+ C to +40C)
Non-Hazardous Locations
Variable Ambient Temp. ..... -40F to +1 1F (-40C to +66C)
Hazardous Locations and Variable Ambient Conditions apply only
where UL listings are accepted and do not apply to either CE confor-
mity or TUV-Rheinland Certification.
Catalog Hazardous Temp.
Number Locations Code
32M-AQ Class I, Div. 2, Groups A, B, C, D T4 (13 C)
32M-N Class II, Div. 2, Groups F, G T (100C)
32M-Y6 Class III, Div. 1 and 2
32MHV-AQ
32MHV-Y6
40M-24AQ Class I, Div. 2, Groups A, B, C, D T4A (120C)
40M-24N Class II, Div. 2, Groups F, G T (100C)
40MV-24N Class III, Div. 1 and 2
40M-120N *
40M-24Y6 Class I, Div. 2, Groups A, B, C, D T4 (13 C)
40MV-24Y6 Class II, Div. 2, Groups F, G T (100C)
40M-120Y6* Class III, Div. 1 and 2

P/N 3100010 ISSUE 3 PAGE 2
Recording a Voice Message (5540MV-24N5
and 5540MV-24Y6
Table 1. Programming Logic Controller (PLC) Compatibility: PLC output to meet following product input
parameters. See Figures 16 and 17
Operating voltage Max. off state Continuous on current Surge (inrush/duration)
Cat. No. (Volts*) lea age current (mA) (mA) (Amps/milliseconds)
5540M-24AQ 24V DC o ly 2 740 8/4
5540M-24N5 120V 60 Hz 2 360 2.82/4
5540M-24Y6 120V 60 Hz 2 320 2.82/4
5540M-120N5 120V 60 Hz 5 380 2.82/4
5540M-120Y6 120V 60 Hz 5 310 2.82/4
5540MV-24N5 120V 60 Hz 2 360 2.82/4
5540MV-24Y6 120V 60 Hz 2 320 2.82/4
Input Board Circuit 24V DC 2 6 --
Input Board Circuit 120V 60 Hz 5 13 --
Figure 2. Voice Module Board
Message Switch Settings
Location Start A B
1 0 Sec. CLOSED CLOSED
2 Sec. OPEN CLOSED
3 10 Sec. CLOSED OPEN
4 1 Sec. OPEN OPEN
(Figure 2). For programming a message longer than
five seconds, use Message Location 1.
2. Put switch PGM on the programming dipswitch in the
"CLOSED" position for programming mode (Figure 2).
3. Press and hold the record button while speaking clearly
into the microphone to record your message. Release
the button when recording is complete.
4. To test the message, press and hold PLAY while in
programming mode.
NOTE: This will play only the current location.
Dimensions
5532M 5532MHV
A 8 7/8" 11 1/2"
(225 mm) (292 mm)
B 8 1/4" 9 3/4"
(210 mm) (248 mm)
C 13" 14 1/4"
(330 mm) (362 mm)
Figure 1. Speaker/Amplifier Dimensions
Four five-second messages (or one twenty-second message)
can be recorded on the voice module unit. Refer to Fig-
ure 2.
1. Put switches A and B on the programming dipswitch
in the proper position for the message to be recorded
WARNING
High voltage is present when product is energized.
. Adjust the volume as necessary. Set the main volume
using the potentiometer on the main board (Figures
13, 14 and 1 ) and then set the voice volume using
the potentiometer on the voice module board (Figure
2).
WARNING
High volume may cause harm to personnel in close
proximity.
TERMINAL
BLOCK TB1
VOICE MODULE POTENTIOMETER
FOR VOLUME ADJUSTMENT
INPUT BOARD
(SEE FIGURE 7)
VOICE MODULE
BOARD
PROCESSOR BOARD
PROGRAMMING
DIPSWITCH
PLAY
RECORD
RECORD
LED MICROPHONE
PROGRAMMING
DIPSWITCH
(SWITCHES SHOWN
IN "OFF" (OPEN)
POSITION)
ABPGM
DIRECTION OF
INCREASING
VOLUME

P/N 3100010 ISSUE 3
PAGE 3
CAUTION
During installation, care must be taken so that components
on the printed circuit board are not damaged.
1. Mount Adaptatone as shown in Figure 3.
a. Flat Sur ace Mounting. Secure unit to
mounting surface using the (4) mounting holes in
the mounting plate on the rear of the box. Use
the #10 x 3" (76 mm) wood screws (furnished loose)
or other hardware (not supplied) suitable for the
mounting surface.
b. Rigid Pipe Mounting. Loosen the (4) cover screws
from the signal box and lift off signal box cover.
NOTE: over screws are captive. Do not remove from
cover.
Remove the center knockout in lower wall of box
and mount box to a 1/2" (12.7 mm) conduit pipe
using suitable connector.
2. Install wires through a knockout hole in the bottom
of the box from a raceway that is, with its connections
to the 1/2" (12.7 mm) conduit knockout hole, approved
for the same degree of protection and enclosure type
needed by the application. Use the provided plastic
tie-wrap, on the barrier to the electronics, to separate
incoming power leads from signal and tone initiating
leads, per NEC (Figures 4, and 6).
Installation
The Adaptatone may be mounted to any flat surface or
may be used as a freestanding unit mounted to a rigid
pipe. The Adaptatone must be installed in accordance
with the latest edition of the National Electrical Code or
other regulations applicable to the country and locality
of installation and by a trained and qualified electrician.
NOTE: The increased resistance due to long wire runs
needs to be accounted for in sizing wire.
onsult Applications Engineering for details.
For catalog numbers ending in "AQ," 24V AC power must
be transformer isolated from mains or line power.
Figure 3. Adaptatone Mounting
Speaker
Large star nut to
adjust speaker
direction
Signal Box
(4) Cover
screws
Signal Box
(4) Cover
screws
(4) Collar
gaskets
(4) Collar
gaskets
Raceway and connections
(not supplied)
to the 1/2" (12.7 mm)
knockout hole
(4) #10 x 3" (76 mm)
screws or other hardware
suitable for the mounting surface
WARNING
To prevent fire and shock, wire the Adaptatone only as
described in this installation instruction.
3. Wire as follows referring to Figures 4, , and 6 (These
instructions apply to both tone generator and 32M
series speaker/amplifier, except as noted):
If Edwards Signal Actuator catalog number 38-4 is
used to manually initiate tones, connect its four
normally-open switches to the Tone Generator as
shown on instructions provided with the Signal
Actuator unit.
a. Connect green and yellow striped earth-ground
wires to earth-ground and, additionally, on tone
generator, to braid or drain of audio cable in step
b.
b. See Figures 7, 12, 13, 14 and 1 . Connect audio
output (+) from the main board of the tone
generator to the AUD (+) terminal on the Speaker/
Amplifier Audio Coupler Board. Connect audio
output (-) from the main board of the tone
generator to the AUD (-) terminal on the Speaker/
Amplifier Audio Coupler Board. Use shielded cable
and connect braid or drain to earth-ground wire
lead of 40 Tone Generator. Up to 2 00 Speaker/
Amplifiers can be so connected in parallel to a
single tone generator.
c. For the tone generator, select the appropriate
method of wiring to the input board from Figures
8, 9, 10, 11, 16 or 17. Connect the tone generator
as shown.
d. Connect incoming power to wire leads using a
butt splice or other method listed, certified, or
otherwise approved by local authorities. Leads
are both black for -AQ and -N models and are
black for line and white for neutral for -Y6 models.
e. Optional. Connect external 24V DC battery (not
supplied) in series with separate diode assembly
part 2600010 (supplied) to TB1 terminals 3 and 4
on the main board as shown in Figure 7 and
marked on the diode assembly.
NOTE: Terminal Block TB1 can be unplugged from the
main board to complete wiring as shown in
Figure 7.
4. Wire to the 32B series speaker/amplifier as follows
and referring to Figures , 6, 7 and 18:
If Edwards Signal Actuator catalog number 38-4 is
used to manually initiate tones, connect its four
normally-open switches to the Tone Generator as
shown on instructions provided with the Signal
Actuator unit.
a. Connect green earth-ground wire of speaker/
amplifier and green and yellow striped earth-
ground wires on tone generator to earth-ground.
b. Connect audio output (+) from the main board of
the tone generator to the Tone In terminal 9 (+) in
the Speaker/Amplifier. Connect audio output (-)
from the main board of the tone generator to the
Tone In Termal 10 (-) in the Speaker/Amplifier. Up
to 2 00 Speaker/Amplifiers can be so connected
in parallel to a single tone generator.
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