TESVOLT TS25 User manual

Installation Manual
TS 48 V

Installation Manual
TESVOLT TS 48 V
incl. connection of the TS Series to SMA products
TS 25 TS 40 TS 50
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E.IA. .ENG-TS A.11

1
2
2.1
2.2
3
4
5
6
7
7.2
7.4
11
11.1
11.3
12
13
14
15
16
17
About this document
Safety
Qualification of the technical specialists
Safty information
Needed tools
Transport at end-customer site
Installation location
Technical Datasheet
Battery storage TS
Scope of delivery
Installation steps
Commissioning
Decommissioning
Storage system expansion
Energy expansion by TESVOLT storage system
Power expansion by SMA battery inverter
TESVOLT Battery Monitoring (BatMon) Software
Battery system error and warning messages
Maintenance and storage
Information on handling lithium batteries
Disposal
Contact
8 Sunny Island connection
7.1 Schematic sketch
11.2 Properly installing the addressing switch of the Active Power Unit (APU)
Connections Active Power Unit (APU) to SMA Sunny Island
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11
7.5 E-Stop-Contact 14
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10
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23
12.1 Views and features of TESVOLT Battery Monitoring (BatMon) software
13.2 Menu structure of Battery Monitoring (BatMon)
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25
7.3 10
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Table of Contents
E.IA. .ENG-TS A.11

Scope of validity:
This document applies to the following storage systems from TESVOLT GmbH:
TS system in connection with Sunny Island (48V)
Target groups:
This document is intended exclusively for qualified technical specialists. The instructions and actions specified in this
document may only be carried out by appropriately qualified personel:
The following battery inverters may be used:
Manufacturer
Useful installation and planning information is available at SMA website (www.sma.de).
We recommend the following documents:
System Description – SMA flexible Storage System – Increased self-consumption with Sunny Island
System Description – SMA flexible Storage System – with Battery Backup function
System Description – SMA flexible Storage System – Off-Grid Systems
Operating Maunal – Sunny Island 4.4M / 6.0H / 8.0H
SMA, SUNNY ISLAND and SUNNYPORTAL are registered trademarks of SMA Solar Technology AG in many countries.
1 About this document
WARNING!
This document applies to TESVOLT storage systems. It provides qualified individuals with support during the installation
process. It does not replace the complete instructions provided by the manufacturer SMA, which must still be observed.
The TESVOLT storage system may only be used as intended.
Type
SMA Solar Technology AG Sunny Island 4.4M
SMA Solar Technology AG Sunny Island 6.0H
SMA Solar Technology AG Sunny Island 8.0H
Explanation of used symbols:
General warning
signs
Warning
electrical
tension
Warning
corrosive
substances
Warning
about striking
tension
General
information signs
See operating
instructions
IEC 60417-5036/5416
Caution: Risk of electric shock,
auto-scheduled discharge of energy
storage system.
Warnung vor
explodierenden
Teilen
Wear eye
protection
In case of contact
with eyes, rinse
thoroughly and
consult a physician
Handling near
open flame
is prohibited
Do not remove
or disassemble
the cover
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E.IA. .ENG-TS A.11

2 Safety
2.1 Qualification of the technical specialists
The instructions in this document may only be performed by appropriately qualified technical specialists. The technical
specialists must possess the following qualifications:
• Training in dealing with the hazards associated with the installation and operation of electrical equipment and batteries
• Training in the installation and commissioning of electrical equipment
• Knowledge of, and adherence to the locally applicable connection requirements, standards and directives
• Knowledge of the handling procedures and hazard sources associated with transporting, storing and disposing
of Lithium-Ion batteries
• Knowledge of, and adherence to this document and the associated product documentation, including all safety instructions
Participation in TESVOLT certification trainings TS 48 Volt•
2.2 Safety information
WARNING!
Lethal electric shock from damaged components or pole short-circuits:
Bridging the battery poles causes a short-circuit resulting in a large flow of electrical current. This short-circuit must be
avoided at all costs.
Use insulated tools
Never place tools or metal components on the battery
Always remove watches, rings and all other metal jewellery when working on the batteries
Never install or operate the battery pack in potentially explosive environments or areas
with relatively high humidity levels
Always first switch off the charge controller and then switch off all voltage supplies to the battery
before commencing work on the storage system
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3 Needed tools
WARNING!
Acid burns and poisoning from the battery electrolyte or poisonous gases:
Electrolyte or poisonous gases cannot escape from the battery pack under normal operating conditions. Despite
careful design and manufacture, damage to the battery pack resulting from fault can result in escaping electrolyte or
low concentrations of poisonous gases, organic solvent gases and hydrogen fluoride acids.
Store the batterypack in a dry place and within the temperature range specified in the datasheet.
Do not allow the battery pack to fall down
Do not open the battery pack
Never install or operate the battery pack in potentially explosive
environments or areas with relatively high humidity levels
In the case of contact with electrolyte, immediately wash the affected
area with water and seek medical advice
Needed Tools Description
Battery
13 mm attachment for the battery poles and APU connections
Torque wrench
For fixing the battery modules and APU in the battery cabinet
Cross-head screwdriver
Optional: For removing the cover of the battery rack
8 mm hex key
Optional: For moving the cable entry on the cover
of the battery rack
TX 25 Torx screwdriver
Optional: For removing the side panels of the battery rack
TX 30 Torx screwdriver
For connecting the control and measuring cables
to the Sunny Island terminal
Slot-head screwdriver
Sunny Island
For mounting the Sunny Island wall bracket
Power drill and drill bits
For removing the cover of the Sunny Island
5 mm hex key
For crimping the lugs of the DC cable
50 to 120 sq. mm crimping pliers
For crimping the wire end ferrules
Ferrule crimper
For measuring the grid and battery voltage
(operating voltage up to 60 V (DC) for TS 48 V)
Voltage measuring device
Battery+
Sunny Island
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The battery cabinet functions in temperatures from -10°C to 50°C and at a maximum humidity of 85%. Rooms that do not provide
these conditions must be air-conditioned. The battery cabinet may not be exposed to corrosive atmospheres. If the battery cabinet
is to be used in coastal areas or on farms, appropriate structural modifications to the installation room must be made to ensure
hazard-free operation of the storage system.
The battery cabinet must not be exposed to direct sunlight. It should also not be placed in the direct vicinity of heat sources, such as
an oven or a fireplace.
In areas prone to flooding, the battery cabinet must always be installed in an elevated location where it cannot be reached by
flooding. The storage system should be installed in a fire-proof room that is free of fire loads and is sealed with a class F30 fire door.
5 Installation location
The individual components of the TS series can weigh up to 120 kg and therefore should not be transported by a single person. It is
recommended that the system is installed by at least two people. The assistance of a hand truck is helpful. No more than 5 battery
modules should be stored on top of one another.
WARNING!
Battery modules are heavy (36kg). Please ensure safe installation. Use suitable means of transport only!
Right Wrong
4 Transport at end-customer site
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6 Technical Datasheet
OFF-GRID or ON-GRID
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IEC 61000-6-1/2/3/4
47.6 to 58.1V
10-year capacity guarantee, 5-year system guarantee
TESVOLT offers free return of batteries from Germany
3 watt (complete system TS)
E.IA. .ENG-TS A.11

The battery modules (ABO) and the Active Power Unit (APU) are delivered in cartons on pallets separate from the battery
rack. The scope of delivery should be checked against the delivery note and the requirements under point 4 “Transport at
end-customer site” and point 5 “Installation location” must be observed.
7.1 Schematic sketch
7 Battery storage TS
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Installation Manual
E
(z.B. TS 40 Rack)
E.IA. .ENG-TS A.11