TESVOLT TS 48V User manual

TS V LITHIUM
STORAGE SYSTEM
Installation and Operating Manual
The
Energy
Storage
Experts
THE ENERGY STORAGE EXPERTS

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Contents
1 IMPORTANT information about this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Applicability ..........................................................................5
1.2 Meaning of symbols ...................................................................5
1.3 General safety information .............................................................6
1.4 Limitation of liability ...................................................................7
1.5 Appropriate use .......................................................................7
1.6 Guarantee ............................................................................7
1.7 Prerequisites for installation technicians .................................................8
2 Safety ........................................................................8
3 Preparation ..................................................................10
3.1 Tools required .......................................................................10
3.2 Transport to the end customer .........................................................10
3.3 Transport at the end customer’s site ...................................................11
3.4 Installation site.......................................................................12
4 Technical data ................................................................13
4.1 TESVOLT TS 48V .....................................................................13
5 TS 48 V battery storage system ..................................................14
5.1 Cabinet structure and components .....................................................14
5.2 Cabinet scope of delivery..............................................................15
5.3 Construction and storage system components ..........................................16
5.4 Scope of delivery for storage system components........................................17
5.5 Other components....................................................................18
5.6 Scope of delivery for other components .................................................19
5.7 Connections and structure of the APU LV ...............................................20
5.8 Connections and structure of the battery module ........................................20
5.9 Wiring the battery modules............................................................21
6 Installation ..................................................................25
6.1 Setting up the cabinet.................................................................25
6.2 Fitting a cabinet extension.............................................................27
6.3 Installing the components .............................................................30
6.4 E-stop contact .......................................................................35
7 Connection to the SMA Sunny Island ..............................................37
7.1 System structure.....................................................................37
7.2 Number of APUs for various applications................................................38
7.3 Connecting Sunny Island to battery inverter .............................................38
8 Commissioning ...............................................................42

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8.1 Commissioning a single unit ...........................................................42
8.2 Commissioning TS 48V systems using the master/slave principle ..........................44
9 Decommissioning..............................................................46
10 Expanding the storage system ...................................................47
10.1 Expanding the capacity using the TESVOLT expansion module .............................47
10.2 Expanding capacity using additional TS 48 V units ........................................48
10.3 Capacity upgrade with SMA Sunny Island ...............................................51
11 TESVOLT battery monitoring software – BatMon ....................................52
11.1 Views and functions ..................................................................52
11.2 Menu structure ......................................................................54
11.3 The most important cell parameters....................................................54
12 Fault and warning messages on the TESVOLT TS 48 V ................................55
13 Maintenance and storage .......................................................56
14 Disposal .....................................................................57
15 Legal notice ..................................................................58

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IMPORTANT INfORMATION AbOuT ThIs MANuAl 5
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 IMPORTANT INFORMATION ABOUT THIS MANUAL
. APPLICABILITY
This document applies to the TESVOLT TS 48 V modular storage system in conjunction with the Sunny
Island battery inverter manufactured by SMA.
Read this manual thoroughly to ensure error-free installation, initial commissioning and maintenance
of the TESVOLT TS 48 V. Installation, initial commissioning and maintenance must be carried out by a
qualified, authorized specialist. The Installation and Operating Manual should be kept close to the unit
and must be accessible to all individuals involved in installation or maintenance at all times.
All information on the SMA Sunny Island contained in this manual is non-binding. TESVOLT assumes no
responsibility for the accuracy and currency of this information. Ensure that you follow the relevant
product documentation, such as installation or operating manuals from the manufacturers, for the
SMA Sunny Island and other, third-party products.
This Installation and Operating Manual applies to Germany only, without restriction. Ensure that you
adhere to the applicable local legal regulations and standards. The standards and legal regulations in
other countries may contradict the specifications in this manual. In this case, please contact the
TESVOLT Service Line [phone].
. MEANING OF SYMBOLS
Symbols in the manual
This manual contains the following types of warnings and information:
DANGER! This symbol indicates that electric shock may result if you fail to follow the instruction, even
when the unit is disconnected from the power supply, as a voltage-free state only occurs after a time delay.
DANGER! This symbol indicates that death or serious injury may result if you fail to follow the
instruction.
CAUTION! This symbol indicates that injury may result if you fail to follow the instruction.
WARNING! This symbol indicates information that material damage may result if you fail to follow the
instruction.
NOTE: This symbol indicates information relating to the use of the unit.
Symbols on the unit
The following types of warning, prohibition and mandatory symbols are also used on the unit:
CAUTION  CORROSIVE!
If the battery is damaged and a fault occurs, this may result in electrolyte escaping and the formation
of hydrofluoric acid in small concentrations and quantities, among other effects. Contact with these liq-
uids can cause chemical burns.
•Do not subject the battery modules to violent impact.
•Do not open, disassemble or mechanically alter the battery modules.
In the event of contact with electrolyte, immediately wash the affected area with water and promptly
seek medical advice.
STOP

6IMPORTANT INfORMATION AbOuT ThIs MANuAl
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CAUTION  RISK OF EXPLOSION! Improper handling or fire can cause lithium battery cells to ignite
or explode and cause serious injuries.
•Do not install or operate the battery modules in potentially explosive or areas with high humidity.
•Store the battery modules in a dry place and within the temperature ranges specified in the data sheet.
•Do not open, drill through or drop the battery cells or modules.
•Do not expose the battery cells or modules to high temperatures.
•Do not throw the battery cells or modules into a fire.
•If a fire occurs, use classD metal fire extinguishers.
•Do not use defective or damaged battery modules.
CAUTION  HOT SURFACE! In the event of malfunction, components can become very hot and cause
serious injury if touched.
•Switch off the storage system immediately if it is defective.
•Take particular care if malfunctions or defects become apparent when handling the unit.
NO NAKED FLAMES! Handling naked flames and sources of ignition in the immediate vicinity of the
storage system is prohibited.
DO NOT INSERT ANY OBJECTS INTO THE STORAGE SYSTEM CASING’S OPENINGS! No objects,
such as screwdrivers, may be inserted through openings in the casing of the storage system.
WEAR SAFETY GOGGLES! Wear safety goggles when working on the unit.
FOLLOW THE MANUAL! It is imperative that you follow the Installation and Operating Manual when
working on and operating the unit.
. GENERAL SAFETY INFORMATION
Danger! Danger of death if the safety information is not followed!
Improper use can lead to fatal injuries. Any person tasked with working on the system must have read
and understood this manual, particularly section ““2 Safety” on page 8 et seq. All safety information
must be followed without fail.
Everyone who works on the TESVOLT TS 48V must follow the specifications in this manual.
This manual cannot describe every conceivable situation, and for this reason the applicable standards
and corresponding occupational health and safety regulations always take priority.
In addition, installation may also involve residual hazards under the following circumstances:
•Installation is not carried out properly.
•Installation is carried out by personnel who have not received the relevant training or instruction.
•The safety information in this manual is not followed.

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. LIMITATION OF LIABILITY
TESVOLT GmbH assumes no liability for personal injury, material damage, damage to the product or
consequential damage that is or was caused by failure to follow the instructions in this manual, inap-
propriate use of the product, repairs, opening of the cabinet and any other actions by unauthorized
and/or unqualified personnel on the product, or use of non-approved replacement parts.
Unauthorized modifications or technical changes to the product are forbidden.
. APPROPRIATE USE
The TESVOLT TS48 V is a modular battery storage system based on lithium-ion technology.
The TESVOLT TS48 V is intended for use with the SMA Sunny Island battery inverter. Any other use
must be agreed with the Manufacturer and, if necessary, with the local energy supply company.
It may only be operated in closed rooms. The TESVOLT TS 48 V works in an ambient temperature
range of -10°C to 50°C and at a maximum humidity of 85%. The battery cabinet may not be exposed to
direct sunlight or placed directly beside sources of heat.
The battery cabinet may not be exposed to corrosive atmospheres.
When installing the battery storage system, ensure that it is standing on a sufficiently dry, horizontal
and flat surface with sufficient load-bearing capacity.
The altitude of the installation site may not be higher than 2000 m above sea level without approval in
writing from the manufacturer.
In regions subject to flooding, care must be taken to ensure that the battery cabinet is installed in a
suitably elevated location and is protected against contact with water.
According to IEC62619, the storage system must be installed in a fire-proof room. This room must be
free from fire loads and must be equipped with an independent fire alarm unit in accordance with the
locally applicable regulations and standards. The room must be separated by at least ClassT60 fire
doors.
Adherence to the specifications in this manual also forms part of appropriate use.
The TESVOLT TS48 V may not be used:
•for mobile use on land or in the air (it may only be used on water in agreement with, and with the
written consent of, the manufacturer),
•for operating medical equipment,
•as a UPS system.
. GUARANTEE
The current guarantee conditions can be downloaded from the internet by visiting www.tesvolt.com.

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. PREREQUISITES FOR INSTALLATION TECHNICIANS
The locally applicable regulations and standards are to be adhered to for all work.
This Installation and Operating Manual is intended for installation technicians working with the
TESVOLT TS 48V and specifies that installation may only be carried out by qualified electricians that
have the following qualifications:
•Training in dealing with hazards and risks associated with installing and operating electrical equip-
ment, systems and batteries
•Training in installing and commissioning of electrical equipment
•Knowledge of and adherence with the locally applicable technical connection requirements, stan-
dards and directives
•Knowledge of the handling procedures and hazard sources associated with transporting, storing
and disposing of lithium-ion batteries
•Knowledge of and adherence with this document and the associated product documentation,
including all safety instructions
•Participation in TESVOLT TS 48 V certification training (information about the training courses can
be found on www.tesvolt.com; alternatively, please email [e-mail])
 SAFETY
DANGER! Life-threatening electric shock from damaged components or short circuit.
Bridging the battery poles causes a short circuit that results in a flow of electrical current. A short cir-
cuit of this type should be avoided under all circumstances. For this reason, please follow these
instructions
•Use insulated tools.
•Do not place any tools or metal components on the battery modules or the APU.
•Always remove watches, rings and other metal objects when working with the batteries.
•Do not install or operate the battery system in explosive or areas with high humidity.
•When working on the storage system, first switch off the charge controller, then switch off all volt-
age supplies to the battery and the APU and ensure that they cannot be switched on again.
DANGER! Possible chemical burns and poisoning due to electrolyte or poisonous gases in the case
of damage to battery modules.
During normal operation, no electrolyte can escape from the battery and no poisonous gases can
form. Despite careful design, damage to the battery in the event of a fault can result in escaping elec-
trolyte or small concentrations and quantities of toxic gases, organic solvent gases and hydrofluoric
acid:
•Do not subject the battery module to violent impact.
•Do not open, disassemble or mechanically alter the battery module.
In the event of contact with electrolyte, immediately wash the affected area with water and promptly
seek medical advice.

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DANGER! Improper handling can lead to life-threatening injuries.
Lithium battery cells can ignite if handled improperly. For this reason, ensure that you adhere to the
following instructions for handing lithium battery cells:
•Do not install or operate the battery module in potentially explosive areas or areas with high
humidity.
•Store the battery module in a dry place and within the temperature ranges specified in the data
sheet.
•Do not open, drill through or drop the battery cells or modules.
•Do not expose the battery cells or modules to high temperatures.
•Do not throw battery cells or modules into a fire.
•If a fire occurs, use classD metal fire extinguishers.
•Do not use defective or damaged battery modules.
DANGER! Danger of death due to misuse.
Any use that extends beyond or deviates from appropriate use of the energy storage system can lead
to significant hazards.
DANGER! Danger of death due to unqualified operators using the unit.
Incorrect handling of the battery storage system can result in significant hazards for the operator. For
this reason, any action that requires the battery cabinet to be opened may only be carried out by quali-
fied specialists in accordance with the instructions in section ”1.7 Prerequisites for installation techni-
cians” on page 8.
WARNING! Improper use can cause damage to the battery cells.
•Do not expose battery cells or modules to rain and do not immerse them in liquids.
•Do not expose battery cells to corrosive atmospheres (e.g. ammonia, salt).
•Only use inverters agreed with and approved by TESVOLT.
•Commission TS 48 V storage systems within six months of delivery at the latest.
STOP

10 PRePARATION
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 PREPARATION
. TOOLS REQUIRED
TOOLS USE
5–30 Nm torque wrench with 10 and 13 mm sockets and
6 mm hexagon socket
e.g. for tightening the grounding connections and the AC and
DC connections to the to the battery modules or the DC con-
necting cables on the SMA Sunny Island
5 mm hex key fastening screws on the cover of the SMA Sunny Island
TX 25, TX 30 Torx screwdriver e.g. for fastening baying connectors in double cabinets, for
example
PH3 Phillips screwdriver fastening the battery modules and APU LV in the battery
cabinet
50 mm² and 120 mm² crimping tool crimping the ring cable lug, for example for the DC connecting
cable on the SMA Sunny Island or bat fuse
Multimeter >400 VAC and >150 VDC measuring the power supply and battery voltages and testing
the battery modules’ state of charge
19 mm spanner optional: lifting the cabinet cover, fitting the spacers
Side cutters and combination pliers working with the DC connection plastic cover plates on the
battery modules
. TRANSPORT TO THE END CUSTOMER
Transport regulations and safety information
All the requirements set down in the German Ordinance on the Transport of Dangerous Goods by
Road, Rail and Inland Waterways (GGVSEB) and the European Agreement Concerning the International
Carriage of Dangerous Goods by Road (ADR) must be adhered to.
•The TS 48V may only be transported by the manufacturer or by a forwarding agency engaged by
the manufacturer. Should transport on public roads nevertheless be necessary, this may only be
carried out by personnel who have received appropriate training and instruction. This instruction is
to be documented and carried out periodically.
•Smoking is prohibited in the vehicle during the transport journey, and also in the immediate vicinity
during loading and unloading.
•Two tested ClassD metal fire extinguishers (minimum capacity: 2 kg) and equipment for dangerous
goods in accordance with the ADR are to be carried in the vehicle.
•The freight carrier is prohibited from opening the outer packaging of the battery module.
DANGER! Risk of injury due to improper transport in a vehicle.
Improper transport and/or inadequate transport locks can cause the load to slide or topple over, lead-
ing to injuries. Position the cabinet vertically and in such a way that it cannot slide around in the vehi-
cle, and use securing straps to prevent it from toppling over and sliding.
CAUTION! Risk of injury due to the battery cabinet toppling over.
The cabinet usually weighs over 100 kg and may topple over if tilted excessively, causing injuries or
material damage.
CAUTION! Risk of injury if safety shoes are not worn when the cabinet is being transported.
If hazards occur, injuries such as crushing injuries can occur due to the heavy self-weight of compo-
nents when the cabinet or battery modules are being transported. For this reason, all individuals
involved must wear safety shoes with protective toe caps.

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CAUTION!
Please also follow the safety information in section “3.3 Transport at the end customer’s site” on page
11 below, especially when loading and unloading.
WARNING! Risk of damage to the unit during transport with installed battery modules.
Transporting the cabinet with battery modules installed causes damage to the unit. The battery mod-
ules and cabinet must always be transported separately from one another. Never move a cabinet once
fitted with modules or, in particular, suspend it using a lifting device.
WARNING! Risk of damage to the battery modules if transported incorrectly.
No more than five battery modules may be stacked on top of each other during transport as they may
incur damage due to their high dead weight.
. TRANSPORT AT THE END CUSTOMER’S SITE
CAUTION! Risk of injury due to improper transport of the battery modules.
Battery modules are heavy (36 kg) and can cause injuries if they topple over or slide around. Ensure that
transport is carried out safely and that only suitable means of transport are used.
CAUTION! Risk of injury due to the battery cabinet toppling over during transport.
The cabinet usually weighs over 100 kg and may topple over if tilted excessively, causing injuries or
material damage.
CAUTION! Risk of injury if safety shoes are not worn when the cabinet is being transported.
If hazards occur, injuries such as crushing injuries can occur due to the heavy self-weight of compo-
nents when the cabinet or battery modules are being transported. For this reason, all individuals
involved must wear safety shoes with protective toe caps.
CAUTION! Risk of injury from sharp edges and metal panels when transporting the cabinet.
When the unpacked cabinet is being transported or installed, there is an increased risk of injury, par-
ticularly due to sharp-edged metal panels. For this reason, all individuals involved must wear safety
gloves.
WARNING! Risk of damage to the unit during transport with installed battery modules.
Transporting the cabinet with battery modules installed causes damage to the unit. The battery mod-
ules and cabinet must always be transported separately from one another. Never move a cabinet once
it is fitted with modules or, in particular, suspend it using a lifting device.
NOTE: Transport by at least two people.
We recommend using a hand truck. Caution: Do not damage the housing and mounting components!
The individual components of the TS 48 V can weigh over 100 kg which makes them unsuitable for
transportation by one person. We recommend at least two people install the system. A dolly or hand
truck is helpful during the installation process. No more than five battery modules may be stored or
transported one on top of the other.
STOP
STOP
STOP
STOP

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. INSTALLATION SITE
Necessary prerequisites
Section “1.5 Appropriate use” on page 7 lists all the necessary prerequisites and conditions for
installing a TS 48 V.
When selecting the installation site, bear in mind transport routes and the necessary site clearance.
WARNING! Possible damage to the building due to excessive static loads.
Once installed, the battery storage system usually weighs from several hundred kilograms to signifi-
cantly more than 1,000 kilograms. Ensure that the installation site has sufficient load-bearing capacity. If
in doubt, consult a structural engineer.
Dimensions
≥190
≥65
≥65 60
60
≥70
≥15
B
A
TS 25 ≥145 130
TS 40 ≥205 190
TS 50 ≥245 230
A
Tilt height = A
Cabinet height = B
Type B
All dimensions in cm. Space required
(incl. installation)
Additional space required
for servicing, etc.
STOPSTOP

TechNIcAl dATA 13
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 TECHNICAL DATA
. TESVOLT TS  V
TESVOLT BATTERY MODULE
Energy module 4.8 kWh
C-rate 1 C
Cell Lithium NMC prismatic (Samsung SDI)
Max. charging/discharging current 94 A
Cell balancing Active battery optimizer
Cycles @ 100 % DoD | 70 % EoL | 23 °C +/- 5°C 1C/1C 6,000
Cycles @ 100 % DoD | 70 % EoL | 23 °C +/-5 °C 0.5 C/0.5 C 8,000
Efficiency (battery) up to 98 %
Operating voltage 47.6 to 58.1 VDC
Operating temperature -10 to 50 °C
Humidity 0 to 85 % (non-condensing)
Altitude of installation site < 2,000 m above sea level
Weight 36 kg
Dimensions (H x W x D) 163 x 490 x 480 mm
Certificates/standards Cell IEC62619, UL1642, UN38.3
Product CE, UN 38.3,IEC 61000-6-1/2/3/4, BattG 2006/66/EG
Guarantee 10-year performance guarantee, 5-year system guarantee
Recycling TESVOLT provides a free battery collection scheme in Germany
COMPLETE SYSTEM
Number of battery modules 2 3 4 5 6 7 8 9 10
TS 25 (2 – 5 modules)
1300 x 600 x 600 mm (H x W x D)
••••
TS 40 (6 – 8 modules)
1900 x 600 x 600 mm (H x W x D)
•••
TS 50 (9 – 10 modules)
2300 x 600 x 600 mm (H x W x D)
• •
TS Flex (energy as required) Flexibly configure your system according to your requirements.
Energy [kWh] 9.6 14.4 19.2 24.0 28.8 33.6 38.4 43.2 48.0
Capacity [Ah] 188 282 376 470 564 658 752 846 940
Maximum output power 1 C
Selfconsumption (standby) 3 watts (without battery inverter)
Weight [kg] 192 228 264 300 386 422 458 514 550
System single-phase, three-phase
Protection class IP 20 (indoor use)

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 TS  V BATTERY STORAGE SYSTEM
. CABINET STRUCTURE AND COMPONENTS
A
A
B
Empty VX cabinet
Empty TS cabinet
I
L
K.2K.1K
C-rail (TS)
VX cabinet extension set
TS cabinet extension set
B
Base corner cover plate
CC.1
L.1 L.2 L.3
E
Cage nut (left) and auxiliary
tool for fitting
E.1
F
Cable retention clip
Spacer with accessories for
lifting the top of the cabinet
HH.1
H.3H.2
Pan head screw with washer
D.1D
Crane lug
G
Grounding strip (door)
with accessories
J
J.1
J.2
J.3
I
Grounding point with fitting
accessories
I.2
I.3
I.4I.1
Grounding set for cabinet
extension
N
N.1
N.2
N.3
N.4
N.5
N.6
N.6
M
TS/VX cabinet extension set
M.2
M.4
M.3M.1
M.5

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. CABINET SCOPE OF DELIVERY
ITEM QUANTITY* DESCRIPTION
TS 25 TS 40 TS 50
A111Cabinet
B111C-rail (VX cabinet – pre-installed)
C222Base corner cover plate (right)
C.1 222L Base corner cover plate (left)
D50 50 50 M6 x 16 pan head screw (Phillips)
D.1 50 50 50 Plastic washer
E50 50 50 M6 cage nut
E.1 111L Auxiliary tool for fitting the cage nuts
F222Cable retention clip for C-rail (strain relief)
G444Crane lug
H44420 mm spacer
H.1 444L M6 x 16 countersunk screw (Torx TX 30)
H.2 444L Cover cap
H.3 444L Plastic washer
I111Grounding point (VX cabinet – two pre-installed grounding points )
I.1 222L ST5 x 12 self-tapping screw (Torx TX 30)
I.2 111L M8 nut
I.3 111L Washer
I.4 111L Contact washer
J11110 mm² grounding strip (M8 ring cable lugs on both ends, pre-installed on VX cabinet)
J.1 222L M8 nut
J.2 222L Washer
J.3 222L Contact washer
K1TS cabinet extension set
K.1 6L Baying connectors
K.2 24 L ST5.5 x 13 mm pan head screw (Torx TX 30)
L1VX cabinet extension set
L.1 8L Baying connectors
L.2 24 L ST5.5 x 13 mm pan head screw (Torx TX 30)
L.3 12 L M6 x 35 setscrew
M1TS/VX cabinet extension set
M.1 8L Baying connectors
M.2 32 L ST5.5 x 13 mm pan head screw (Torx TX 30)
M.3 20 L M8 x 16 mm screw
M.4 20 L M8 speed nut
M.5 1L 6.00 m sealing strip (use is optional)
N1Cabinet extension grounding set
N.1 2L M8 x 30 screw
N.2 2L Spring washer
N.3 2L Washer
N.4 2L Contact washer
N.5 2L M8 speed nut
N.6 1L Grounding cable
*The quantities given are for the standard configurations of the storage unit models. The quantities provided here will vary accordingly in non-
standard configurations.

16 Ts 48 V bATTeRy sTORAge sysTeM
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. CONSTRUCTION AND STORAGE SYSTEM COMPONENTS
Installation manual
7
LITHIUMSPEICHER TS 48V
Installations- und Betriebsanleitung
The
Energy
Stor
THEENERGYSTORAGE EXPERTS
TESVOLT USB-Stick
8
14
Battery room sticker
9
Empty VX cabinet
Empty VX cabinet
1
2
4.4
3.1
3.3
5.1 5.2
3.2
3.4
4.1
4.2
3.6
4.3
C.1 C
LV APU connector kit
3
3.3
3.4
3.5 3.6
3.1
3.2
LV module connector kit
44.1
4.2
4.3
4.4
1
APU LV
2
4.8-1C-LV48 battery module
Type plate TS 48 V
6
5
5.1
5.2
5.3
5.4
5.5 5.6 5.7
LV DC connecting cable set
Installed TS 48 V
3.5

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. SCOPE OF DELIVERY FOR STORAGE SYSTEM COMPONENTS
ITEM QUANTITY* DESCRIPTION
TS 25 TS 40 TS 50
1111APU LV
25 8 10 Battery module 4.8-1C-LV48 incl. Active Battery Optimizer (ABO)
3111APULV connector kit from the APU to the 1st battery module
3.1 111L LV S-shaped connector
3.2 111L Short LV I-shaped connector
3.3 111L Rack balancing bridge
3.4 111L CAT6 patch cable – 0.27 m ribbon
3.5 444L DIN 6923 - M8 self-locking flanged nut
3.6 222L DIN 6921 - M8 x 16 hexagon flanged bolt
4479LV module connector kit
4.1 8 14 18 L Long LV I-shaped connector
4.2 8 14 18 L DIN 6921 - M8 x 20 hexagon flanged bolt
4.3 479L CAT 6 patch cable – 0.27 m ribbon
4.4 479L Rack balancing bridge
5111LV DC connecting cable set
5.1 111L
DC connecting cable – 5.00 m 120 mm2(+, with red marking on one end, M8 ring cable lug)
5.2 111L
DC connecting cable – 5.00 m 120 mm2(-, with blue marking on one end, M8 ring cable lug)
5.3 111L CAT 6 patch cable – 5.00 m
5.4 111L Grounding cable –5.00 m 16 mm2(M8 ring cable lug on one end)
5.5 111L
Red heat shrink tubing – 65 mm for 120 mm²
5.6 111L
Blue heat shrink tubing – 65 mm for 120 mm²
5.7 222L M8 ring cable lug for 120 mm²
6222Type plate TS 48 V
7111TESVOLT TS48 V Installation and Operating Manual
8111TESVOLT USB-Stick
9111Battery room sticker
*The quantities given are for the standard configurations of the storage unit models. The quantities provided here will vary accordingly in non-
standard configurations.

18 Ts 48 V bATTeRy sTORAge sysTeM
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. OTHER COMPONENTS
10
14 15 16
11 12 13
Switch
SMA Energy Meter 2.0
LV B01 2X bat fuse and NH1
250 A tag fuse
LV B03 4X bat fuse and NH1
250 A tag fuse
SMA Sunny Island SMA Sunny Home
Manager 2.0
SMA Data Manager M incl.
external 24V power supply
unit
18 19 20
18.1
18.2
18.3
18.4
Cabinet connector kit
1.20 m or 2.30 m
Single-phase emergency
power distribution
Three-phase emergency
power distribution
17
17.1
17.4 17.5
17.3
17.216.115.1
DC connector kit bat fuse to
Sunny Island (10 m)
17
17.1

Ts 48 V bATTeRy sTORAge sysTeM 19
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. SCOPE OF DELIVERY FOR OTHER COMPONENTS
ITEM QUAN
TITY
DESCRIPTION
10 1Switch
11 1 or 3 SMA Sunny Island 4.4M/6.0 H/8.0 H
12 1SMA Sunny Home Manager 2.0
13 1SMA Data Manager M alternative for item 12; incl. external 24 V power supply
14 1SMA Energy Meter 2.0 alternative for item 12
15 Optional LV B01 2X bat fuse
15.1 3L NH1 250 A tag fuse
16 Optional LV B03 4X bat fuse
16.1 6L NH1 250 A tag fuse
17 Optional DC connector kit bat fuse to Sunny Island (10 m)
17.1 1L DC connecting cable – 10.00 m 50 mm²
17.2 6L 50 mm² M8 ring cable lug
17.3 6L 50 mm² M10 ring cable lug
17.4 6L Thin-wall heat shrink tubing, 40 mm, red
17. 5
6L Thin-wall heat shrink tubing, 40 mm, blue
18 Optional Cabinet connector kit – 1.20 m or 2.30 m
18.1 1L DC connecting cable – 1.20 m or 2.30 m 120 mm² (+, M8 ring cable lugs, with red marking on both ends)
18.2 1
L DC connecting cable – 1.20 m
or 2.30 m 120 mm² (-, M8 ring cable lugs with blue marking on both ends)
18.3 1L CAT 6 patch cable - 2.00 m or 3.00 m)
18.4 2L DIN 6921 - M8 x 20 hexagon flanged bolt
19 Optional Emergency power distribution, single-phase
20 Optional Emergency power distribution, three-phase

20 Ts 48 V bATTeRy sTORAge sysTeM
©TESVOLT We reservetherighttomaketechnicalchanges. VersionRD.TI.015.E.ENG_Installation_Manual_TS48V_v.C.01 Lastrevised06/2020
. CONNECTIONS AND STRUCTURE OF THE APU LV
NO. DESIGNATION DESCRIPTION
1CHARGER + DC connection on the SMA Sunny Island or Bat fuse for the positive pole (red)
2CHARGER - DC connection on the SMA Sunny Island or Bat fuse for the negative pole (blue)
3E-STOP Two-pin plug for optional connection of a floating emergency stop switch for quick shutdown
(pre-installed with the bridge on delivery)
4TERM CAN bus termination
TERM must be activated (ON) for the first and last CAN bus participant.
5CAN IN APU LV master-slave communication (input)
6CAN OUT APU LV master-slave communication (output)
7CAN SMA ComSync IN connection on the SMA Sunny Island
8LAN Ethernet interface for access to APU LV using BatMon (DHCP router required)
9ADDRESS Further information can be found in the section “Overview of all addressing options” on page 51.
10 BAT-COM Communication port to the first battery module
11 BATTERY - The battery’s DC connection for the negative pole
12 BATTERY + The battery’s DC connection for the positive pole
13 DISPLAY Display interface
14 MARKING Marking for activating and changing the display by tapping
15 SWITCH On/off switch for the battery
16 APU fuse (F1) Fuse to protect the APU LV
(2A miniature fuse, 5 x 20 mm, time lag (T) according to DIN41571-2, type: ESKA 521.020,
250 VAC). Operation is not possible with a defective fuse.
. CONNECTIONS AND STRUCTURE OF THE BATTERY MODULE
NO. DESIGNATION DESCRIPTION
17 – POLE Battery negative pole
18 + POLE Battery positive pole
19 RACK BALANCING IN Rack balancing (input)
20 RACK BALANCING OUT Rack balancing (output)
21 BAT-COM OUT Battery module communica-
tion port (output)
22 BAT-COM IN Battery module communica-
tion port (input)
BATTERY
CHARGER
16 15
13
14
129 10 11 125 74
6 83
17
19
20
2221
18