Textron Ransomes Pathway 1200 Guide

RANSOMES
®
Safety and Operation Manual
Manuel de Securite & de Fonctionnement
Veiligheids & Bedienings handleiding
Sicherheits und Bedienungs anleitung
Manuale d’istruzioni per I’uso e la Sicurezza
RANSOMES
AVVERTENZA: Questa macchina può causare gravi infortuni
se viene utilizzata in modo errato. Prima di accingersi ad
approntare, usare, mettere a punto o eseguire la
manutenzione di questa macchina, coloro che la utilizzano
ed i responsabili della manutenzione devono essere
addestratiall’impiegodellamacchina,devonoessereinformati
dei pericoli, e devono leggere l’intero manuale.
GB
Part No. 24292G (rev.0)(RJ 100 111999)
FNL DI
WARNHINWEIS:WenndieseMaschinenicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de ma-
chine gebruiken en onderhouden moeten worden getraind
in het juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
AVERTISSEMENT : Risque de blessures graves en cas
d’utilisation incorrecte de la machine. Les opérateurs et le
personnel d’entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d’essayer de monter, d’utiliser, de régler ou maintenir
lamachine.
WARNING: If incorrectly used this machine can cause se-
vereinjury. Those who use and maintain this machine should
be trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
Ransomes Pathway 1200
Series:WE-Enginetype:KubotaD722
ProductCode:LHAJ001

©1999, Textron Inc. All Rights Reserved

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1CONTENTS
Contents
2INTRODUCTION .................................................................................................... 2
2.1 IMPORTANT........................................................................................................... 2
2.2 PRODUCT IDENTIFICATION................................................................................. 2
3SAFETY INSTRUCTIONS...................................................................................... 3
3.1 OPERATING INSTRUCTIONS ............................................................................... 3
3.2 SAFETY SIGNS ..................................................................................................... 3
3.3 STARTING THE ENGINE ....................................................................................... 3
3.4 DRIVING THE MACHINE ....................................................................................... 3
3.5 TRANSPORTING ................................................................................................... 3
3.6 LEAVING THE DRIVING POSITION ...................................................................... 4
3.7 SLOPES ................................................................................................................. 4
3.8 BLOCKAGES IN SUCTION ................................................................................... 4
3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ....................................... 4
4SPECIFICATIONS .................................................................................................. 6
4.1 ENGINE SPECIFICATION...................................................................................... 6
4.2 TRANSMISSION .................................................................................................... 6
4.3 FUEL ...................................................................................................................... 6
4.4 MACHINE SPECIFICATION ................................................................................... 6
4.5 BRUSH UNIT DRIVE.............................................................................................. 6
4.6 SIDE BRUSHES..................................................................................................... 6
4.7 SPEEDS ................................................................................................................. 6
4.8 TYRES ................................................................................................................... 6
4.9 WATER SYSTEM ................................................................................................... 6
4.10 DUST CONTROL ................................................................................................... 6
4.11 HYDRAULIC TANK ................................................................................................ 6
4.12 ELECTRICAL ......................................................................................................... 6
4.13 FILTRATION SYSTEM ........................................................................................... 6
4.14 WANDERHOSE...................................................................................................... 6
4.15 OPTIONS ............................................................................................................... 6
4.16 CONFORMITY CERTIFICATES ............................................................................. 7
4.17 VIBRATION LEVEL................................................................................................ 8
4.18 SLOPES ................................................................................................................. 8
4.19 RECOMMENDED LUBRICANTS ........................................................................... 8
4.20 SWEEPING PERFORMANCE................................................................................ 8
4.21 SWEEPING PERFORMANCE (AREA) ................................................................. 8
4.22 DIMENSIONS ......................................................................................................... 8
5DECALS ................................................................................................................. 9
5.1 SAFETY DECALS .................................................................................................. 9
5.2 INSTRUMENT PANEL ........................................................................................... 9
5.3 INSTRUCTION DECALS....................................................................................... 10
6CONTROLS .......................................................................................................... 11
6.1 STARTER SWITCH ............................................................................................... 11
6.2 THROTTLE CONTROL LEVER ............................................................................ 11
6.3 OPERATOR PRESENCE CONTROL.................................................................... 11
6.4 PARKING BRAKE ................................................................................................. 11
6.5 BRUSHES LIFT AND LOWER LEVER ................................................................. 11
6.6 TRANSPORT LATCHES ....................................................................................... 11
7OPERATION.......................................................................................................... 12
7.1 DAILY INSPECTION ............................................................................................. 12
7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM.......................... 13
7.3 OPERATING PROCEDURE .................................................................................. 14
7.4 BEFORE OPERATING THE MACHINE ................................................................ 15
7.5 STARTING THE ENGINE ...................................................................................... 15
7.6 TO STOP THE ENGINE ........................................................................................ 15
7.7 OPERATING THE MACHINE ................................................................................ 15
7.8 TO REVERSE........................................................................................................ 16
7.9 TO SLOW DOWN OR STOP THE MACHINE ....................................................... 16
7.10 PARKING THE MACHINE ..................................................................................... 16
7.11 PUSHING THE MACHINE WITH THE ENGINE STOPPED .................................. 16
8ADJUSTMENTS.................................................................................................... 17
8.1 BEFORE MAKING ANY ADJUSTMENTS ............................................................ 17
8.2 MAIN SUCTION HEAD ......................................................................................... 17
8.3 BRUSHES ............................................................................................................. 17
8.4 WATER SPRAY ..................................................................................................... 17
8.5 WATER PRESSURE LANCE .............................................................................. 17
8.6 FITTING OF THE COLLECTION BAG.................................................................. 18
8.7 REMOVAL OF THE COLLECTION BAG .............................................................. 18
9MAINTENANCE .................................................................................................... 19
9.1 DAILY CHECKS (Every 8 working hours) ........................................................... 20
9.2 MACHINE Weekly: (Every 40 working hours) .................................................... 21
10 GUARANTEE / SALES & SERVICE ..................................................................... 22

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2INTRODUCTION
2.2 PRODUCT IDENTIFICATION
2.1 IMPORTANT
IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated
and maintained.
This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new
and second-hand machines are advised to retain documentary evidence that this manual was provided with
the machine.
This machine is designed solely for use in customary sweeping operations. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of
operation, service and repair as specified by the manufacturer, also constitute essential elements of the
intended use.
Before attempting to operate this machine, ALL operators MUST read through this manual and make
themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.
Accident prevention regulations, all other generally recognized regulations on safety and occupational
medicine, and all road traffic regulations shall be observed at all times. Before operators are permitted to
use this machine, ensure that they meet the local motor vehicle driver’s license regulations.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any
resulting damage or injury.
NAME PLATE
TUV PLATE

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3SAFETY INSTRUCTIONS
This safety symbol indicates important safety
messages in this manual. When you see this
symbol, be alert to the possibility of injury, carefully
read the message that follows, and inform other
operators.
3.1 OPERATING INSTRUCTIONS
•Ensure that the instructions in this book
are read and fully understood.
•No person should be allowed to operate
this machine unless they are fully
acquainted with all the controls and the
safety procedures.
•Never allow children or people unfamiliar
with these instructions to use this
machine. Local regulations may restrict
the age of the operator.
3.2 SAFETY SIGNS
•It is essential all safety labels are kept
legible, if they are missing or illegible they
must be replaced. If any part of the
machine is replaced and it originally
carried a safety label, a new label must be
affixed to the replacement part. New
safety labels are obtainable from
Ransomes dealers.
3.3 STARTING THE ENGINE
•Before starting the engine check that the
brakes are applied, drives are in neutral,
guards are in position and intact, and
bystanders are clear of the machine.
•Do not run the engine in a building without
adequate ventilation.
3.4 DRIVING THE MACHINE
•Before moving the machine, check to
ensure that all parts are in good working
order, paying particular attention to
brakes, tyres, and the brushes.
•Replace faulty silencers, sweep only in
daylight or good artificial light
•Always observe the Highway Code both
on and off the roads. Keep alert and
aware at all times. Watch out for traffic
when crossing or near roadways.
•Stop the brushes rotating and lift them
before crossing surfaces other than the
area to be swept.
•Remember that some people are deaf
or blind and that children and animals
can be unpredictable.
•Keep travelling speeds low enough for
an emergency stop to be effective and
safe at all times, in any conditions.
•Remove or avoid obstructions in the
area to be swept, thus reducing the
possibility of injury to yourself and/or
bystanders.
•When reversing, take special care to
ensure that the area behind is clear of
obstructions and/or bystanders. DO
NOT carry passengers.
•Keep in mind that the operator or user is
responsible for accidents or hazards
occurring to other people or their
property.
•While sweeping, always wear
substantial footwear and long trousers.
Do not operate the equipment when
barefoot or wearing open sandals.
•Check the collection bags at regular
intervals. After striking a foreign object,
Inspect the sweeper for damage and
make repairs before restarting and
operating the equipment.
•If the machine starts to vibrate
abnormally, check immediately.
3.5 TRANSPORTING
•Ensure that the brushes are securely
fastened in the transport position. Do
not transport with brushes rotating.
•Drive the machine with due
consideration of road and surface
conditions, inclines and local
undulations.
•Sudden acceleration can cause the
machine to become uncontrollable and
in effect be a safety hazard.

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3SAFETY INSTRUCTIONS
3.6 LEAVING THE DRIVING POSITION
•Park the machine on level ground.
•Before leaving the driving position, stop
the engine and make sure all moving
parts are stationary. Apply brakes and
disengage all drives. Remove the starter
key.
3.7 SLOPES
TAKE EXTRA CARE WHEN WORKING ON
SLOPES
•Local undulations and sinkage will change
the general slope. Avoid ground
conditions which can cause the machine
to slide.
•Keep machine speeds low on slopes and
during tight turns.
•Sudden acceleration can cause the
machine to become uncontrollable and in
effect be a safety hazard. Remember
there is no such thing as a “safe” slope.
•Travel on slopes requires particular care.
DO NOT USE ON SLOPES GREATER THAN 15°
3.8 BLOCKAGES IN SUCTION
•Stop the engine and make sure all moving
parts are stationary.
•Apply brakes and disengage all drives.
•Release blockages with care.
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE
•Stop the engine and make sure all moving
parts are stationary.
•Apply brakes and disengage all drives.
•Read all the appropriate servicing
instructions.
•Use only the replacement parts supplied
by the original manufacturer.
•To reduce the fire hazard, keep the
engine, silencer and battery
compartments free of paper, leaves or
excessive grease.
•Replace worn or damaged parts for
safety.
•When working underneath lifted parts or
machines, make sure adequate support Is
provided.
•Do not dismantle the machine without
releasing or restraining forces which can
cause parts to move suddenly.
•Do not alter engine speed above
maximum quoted in Engine Specification.
Do not change the engine governor
settings or overspeed the engine.
Operating the engine at excessive speed
may increase the hazard of personal
injury.
•When refuelling, STOP THE ENGINE,
DO NOT SMOKE. Add fuel before
starting the engine, never add fuel while
the engine is running.
•Use a funnel when pouring fuel from a
can into the tank.
•Do not fill the fuel tank beyond the bottom
of the filler neck.
•Replace all fuel tank and container caps
securely.
•Store fuel in containers specifically
designed for this purpose.
•Refuel outdoors only and do not smoke
while refuelling.
•If fuel is spilled, do not attempt to start the
engine but move the machine away from
the area of spillage and avoid creating
any source of ignition until fuel vapours
have dissipated.
•Allow the engine to cool before storing in
any enclosure.
•Never store the equipment with fuel in the
tank inside a building where fumes may
reach an open flame or spark.
•If the fuel tank has to be drained, this
should be done outdoors.
•Do not spill fuel onto hot components.
•When servicing batteries, DO NOT
SMOKE, and keep naked lights away.
•Do not place any metal objects across the
terminals.

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Hydraulic Fluid escaping under pressure
can penetrate skin and do serious
damage. Immediate medical assistance
must be sought.
WARNING
Batteries produce explosive gases and
contain corrosive acid and supply levels
of electrical current high enough to cause
burns.
WARNING
DO NOT USE ON SLOPES GREATER THAN 15°
WARNING
3SAFETY INSTRUCTIONS
DANGER - Indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING - Indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION - Indicates a potentially hazardous
situation which, if not avoided, MAY result in minor
or moderate injury and property damage. It may
also be used to alert against unsafe practices.
IMPORTANT: Transport speed is for highway
use only. Never drive at transport speed on
grass areas or uneven or unsurfaced roads or
tracks.
DISCONNECT THE BATTERY
BEFORE WORKING ON THE ELECTRICS
WARNING

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4SPECIFICATIONS
4.1 ENGINE SPECIFICATION
Model: Kubota D722WE
10.5KW (14HP) @ 2600 RPM,
3 cylinder (in line) vertical Diesel engine, 4
stroke, water cooled, 719cc (43.88cu.in)
producing a net 18.8 BHP (SAE) with 12V
electric start.
Maximum Speed: 2700 ± 50 RPM
Idle Speed: 1600 ± 50 RPM
Oil Sump Capacity: 3.2 litres (5.6 Imp.pints)
(6.7 US pints)
Firing Order: 1, 2, 3.
Low emission engine fitted with control - panel oil
pressure warning, over temperature and charge
warning light. Key-start ignition incorporates engine
pre-heat system and fail safe fuel shut off valve.
4.2 TRANSMISSION
Belt driven hydrostat through transaxle, driving rear
wheels. Hydrostatic variable speed forward/reverse
transmission with hydrostatic braking and integral
parking brake.
4.3 FUEL
Fuel Tank
Capacity: 16.8 Litres (Approx.)
Fuel Type: No. 2-D Diesel fuel (ASTM
D975)
Operates on 'red' diesel fuel, contained in
polypropylene tank with in line fuel filters and LCD
fuel guage.
4.4 MACHINE SPECIFICATION
Frame construction: Main chassis of formed steel
bolted construction.
4.5 BRUSH UNIT DRIVE
Hydraulic motor drive for two front mounted
brushes. Partial raise of brushes controlled from
handlebars. Full raise available for compact
storage.
4.6 SIDE BRUSHES
Remote operated 45cm dia. variable speed
polypropelene floating side brushes with direct
hydraulic drive. Maximum swept area of 1.2m.
4.7 SPEEDS
Sweeping: 5 Km / h (3 mph)
Transport: 9 Km / h (5.5 mph)
Reverse: 5 Km / h (3 mph)
4.8 TYRES
Front - Cushion rubber castors
Rear - 18 x 4 x 6PR pnuematic
Pressures: 2 bar (30psi)
Parking brake: Disc brake on transaxle, hand
cable operated
4.9 WATER SYSTEM
Water Tank
Capacity: 61 Litres (Approx.)
Water system fitted with integral filters and panel
mounted LCD level indicator.
4.10 DUST CONTROL
Electrically pumped water mist injected into filtration
chamber and front brush dust suppression with
variable pressure control.
4.11 HYDRAULIC TANK
Capacity: 22.5 Litres (Approx.)
4.12 ELECTRICAL
Battery: 12 volt Type: Exide 093
12 volt electrcal system with 40 amp alternator and
40 amp/hour heavy duty battery; flashing beacon,
and warning beeper.
4.13 FILTRATION SYSTEM
There is an option of different flat panel filters with
high efficiency filtration. Control panel mounted filter
minder and integral cleaning system.
4.14 WANDERHOSE
2.25m x 10cm smooth bore crush resistant
wanderhose with integral handle.
4.15 OPTIONS
Pressure lance, wanderhose, sulky seat, and
working lights.

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EC Declaration of Conformity
We the undersigned
Ransomes Jacobsen Limited
Central Avenue, Ransomes Europark,
Ipswich, England, IP3 9QG
Declare that the machine Described Below:
Make & Type: ................................ Ransomes Pathway 1200
Category: ....................................... Walk Behind Sweeper
Series: ........................................... WE
Engine: .......................................... Kubota
Type: ............................................. D722
Net Installed Power: ....................... 14 KW
Width: ............................................ 120 cm
Complies with the provisions of the following European directives and amendments and the regulations
transposing it into national law:
Machinery Safety Directive: ........................... 98/37/EEC
EMC Directive: ............................................ 89/336/EEC
ROPS Directive: ............................................ 86/298/EEC
Noise in the Environment Directive: ............... 2000/14/EEC
Measured Sound Power Level ........ 100,2dB(A) LWA
Guaranteed Sound Power Level: .... 105 dB(A) LWA
Conformity Assessment Procedure: Annex V
Operator Ear Noise Level: ............................. 83,7 dB(A)Leq (98/37/EEC)
Complies with the following harmonised standard or technical provisions:
Machinery Safety ........................... EN836
Hand Transmitted Vibration ............ ISO5349: 1986
Whole Body Vibration .................... ISO2631-1:1985
Keeper of Technical File, Place & Date of Declaration:
Managing Director
Ransomes Jacobsen Limited
Central Avenue, Ransomes Europark,
Ipswich, England, IP3 9QG
1st April 2003
S. Chicken
Managing Director
Certificate Number:4117947-GB (rev.1)

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4.20 SWEEPING PERFORMANCE
The sweeping per metre (sweep per yard) are
dependant upon the forward speed of the machine.
4.21 SWEEPING PERFORMANCE (AREA)
0.6 ha/hr @ 5kph (1.5 acres/hr @ 3mph)
4.22 DIMENSIONS
Width of sweep: 1200
Overall width: 1200
Overall height: 1210
Overall length: 2460
Overall weight
of machine: 460Kg.
(with the fuel & water tanks full)
4SPECIFICATIONS
4.17 VIBRATION LEVEL
The machine was tested for whole body and hand/
arm vibration levels. The operator was seated in
the normal operating postion with both hands on the
steering mechanism. The engine was running and
the brushes rotating with the machine stationary.
Hand / Arm acceleration level: 1.52 m/s2
4.18 SLOPES
DO NOT USE ON SLOPES GREATER THAN 15°
The slope 15° was calculated using static stability
measurements.
4.19 RECOMMENDED LUBRICANTS
Engine oil: Should be to MIL-L-2104C or to
A.P.I. Classification SE/SF/SG
grades. [10W-30]
Hydraulic Oil: To ISO.VG.46. Shell Tellus 46
or equivalent.
Grease: Shell Darina R2, or equivilant.
TEMPERATURE OIL VISCOSITY
ABOVE 4°C (39°F) SAE30
BELOW 4°C (39°F) SAE5W-30 or 10W-30

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5DECALS
5.1 SAFETY DECALS
A903488 Do Not Open or Remove Safety
Shields While the Engine is Running.
A903489 Keep a Safe Distance from the
Machine.
A903490 Do Not Remove Safety Shields While
Engine is Running.
A903491 Read Operator's Manual.
A903492 Stay Clear of Hot Surfaces.
A903493 Avoid Fluid Escaping Under Pressure.
Consult Technical Manual for Service
Procedures.
A911410 Danger of Explosion if the Battery
Terminals are Short Circuited.
A911416 Maximum permitable working slope.
A911434 Diesel Fuel Only.
5.2 INSTRUMENT PANEL
Start Switch
Suction
Water Spray
Brushes
Glow Plug Lamp
Hyd. Oil Filter Lamp
Emergency StopWater Level Guage
Fuel Guage
Eng. Oil Press. Lamp
Eng. Temp.
Lamp
Lights
Beacon and Audible Warning
Horn Battery Lamp
Filter Minder
Throttle

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Set of Instruction Decals A923918
5.3 INSTRUCTION DECALS
AStarter Switch
BWater Tank
CSlinging Point
DParking Brake
EJacking Point
FTyre Pressure
GNoise Level (Operator ear level)
HBrush Speed Adjustment
IWater Pressure Adjustment
JCE
KHydraulic Oil Filter
LBrush Lift / Lower
MDust Suppression / Water Pressure Lance
Selection
NHydraulic Oil Tank
OForward / Reverse
A B C D EF
GHIJK
LMNO

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6CONTROLS
6.1 STARTER SWITCH (Fig.A)
The key should be inserted and turned clockwise to
the 'glow plug' position, wait for the 'glow plug' light
to go out, then turn the starter key to the 'start'
position and the engine will start. Turn the key
anticlockwise to stop the engine.
6.2 THROTTLE CONTROL LEVER (Fig.B)
This lever controls the engine speed and should be
moved up or down to select the position for "Fast"
or "Slow" running.
6.3 OPERATOR PRESENCE CONTROL (OPC)
(Fig.C)
By raising the OPC towards the hand rail the
hydrostatic transmission will engage allowing the
machine to move forwards. For reverse pull the
thumb traction control lever(s) downwards. To
select neutral, simply release OPC lever.
NOTE:- The waterspray and brush rotation is also
controlled by the OPC lever. If the
machine is not in motion the waterspray
and brushes will automatically switch off.
6.4 PARKING BRAKE (Fig.D)
The parking brake is situated on the left hand side
of the hand rail. The brake is engaged by pulling
the lever towards the hand rail and allowing it to
latch on the ratchet lock.
6.5 BRUSHES LIFT AND LOWER LEVER
(Fig.E)
To lower the brushes - pull the lever, in a rearward
and downward direction till the stop point is
reached.To lift the brushes - pull the lever, in a
upward and forward direction till the stop point is
reached.
IMPORTANT:
Brushes must be lowered when sweeping.
6.6 TRANSPORT LATCHES (Fig.F)
When transporting the machine ensure the brushes
are raised and the transport latches are engaged.
Sudden acceleration can cause the
machine to become uncontrollable and in
effect be a safety hazard
CAUTION
A
B
C
D
E
F

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7OPERATION
The daily inspection should be performed
only when the engine is off and all fluids
are cold. Lower implements to the ground,
engage parking brake, stop engine and
remove ignition key.
CAUTION
7.1 DAILY INSPECTION
1. Perform a visual inspection of the entire unit, look for signs of wear, loose hardwear and missing or
damaged components. Check for fuel and oil leaks to ensure connections are tight and hoses and
tubes are in good condition.
2. Check the fuel supply, radiator coolant level, crankcase oil level and air cleaner. All fluids must be
at the full mark with the engine cold.
3. Make sure brushes are adjusted to the correct height.
4. Check all tyres for proper inflation.
5. Test the operator presence and safety interlock system.

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7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM
1. The operator presence & safety interlock system prevents the engine from starting unless the
traction lever is in neutral, and the main vacuum is off. The system also stops the brushes rotating if
the traction lever is in neutral. The system does not stop the engine or main suction if the operator
leaves the driving position.
2. Perform each of the following tests to ensure the operator presence & safety interlock system is
functioning properly. Stop the test and have the system inspected and repaired if any of the tests
fail as listed below:
•The engine does not start in test 1;
•The engine does start during tests 2 or 3.
3. Refer to the chart below for each test and follow the check (ü) marks across the chart. Shut engine
off between each test.
Test1: Represents normal starting procedure. The operator's hands are off the traction levers and
the main vacuum is off. The engine should start.
Test 2: The engine must not start if the main vacuum is on.
Test 3: The engine must not start if the traction levers are not in neutral .
Never operate the equipment with the
operator presence & safety interlock
system disengaged or malfunctioning. Do
not disconnect or bypass any switch.
WARNING
7OPERATION
Test Traction Lever in
Neutral Main Vacuum Switch Engine Starts
Yes No On Off Yes No
1üü üü üü
2üü üü üü
3üü üü üü

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7OPERATION
7.3 OPERATING PROCEDURE
1. Under no circumstances should the engine be started without the operator in control of the sweeper.
2. Do not operate sweeper with loose, damaged or missing components.
3. First sweep in a test area to become thoroughly familiar with the operation of the sweeper and
traction control levers.
4. Study the area to determine the best and safest operating procedure. Consider the amount and type
of rubbish, and condition of the surface. Each condition will require certain adjustments or
precautions.
5. Never direct discharge of material toward bystanders, nor allow anyone near the machine while in
operation. The owner/operator is responsible for injuries inflicted to bystanders and/or damage to
their property.
6.Disengage the drive motors and raise the brushes when crossing paths or roads. Look out for
traffic.
7.Stop and inspect the equipment for damage immediately after striking an obstruction or if the
machine begins to vibrate abnormally. Have the equipment repaired before resuming operation.
To help prevent injury, always wear safety
glasses, leather work shoes or boots, a
hard hat and ear protection.
CAUTION
Enter a new area cautiously Always
operate at speeds that allow you to have
complete control of the sweeper
CAUTION
Before you clean, adjust, or repair this
equipment, always disengage all drives,
lower brushes to the ground, engage
parking brake, stop engine and remove key
from ignition switch to prevent injuries.
WARNING

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8.Slow down and use extra care on hillsides. Read Section 3.7. Use caution when operating near drop
off points.
9. Never use your hands to clean blockages. Use a brush to remove blockages from main suction and
wander hose.
7OPERATION
DO NOT USE ON SLOPES GREATER THAN 15°
WARNING
7.4 BEFORE OPERATING THE MACHINE
Read the safety instructions.
Before starting the engine check the following:
(a) Fuel tank has been filled with diesel.
(b) Water tank has been filled with water.
(c) Engine sump has been filled with correct
lubricating oil (see engine specification).
Check dipstick.
7.5 STARTING THE ENGINE
1. Open the fuel tap, situated behind the L/H
side access panel.
2. Ensure that the switch for the main
suction and brushes are disengaged.
3. Set the throttle control lever to a 'mid'
speed position.
4. Turn the starter key clockwise to the 'glow
plug' position, wait for the 'glow plug' light
to go out, then turn the starter key to the
'start' position and the engine will start. If
engine fails to start within 10 seconds
wait a further 30 seconds before
attempting to start the engine again.
NOTE:- The key will automatically return to the 'run'
position when released from the 'start'
position.
IMPORTANT: DO NOT operate key switch whilst
engine is running.
5. Always allow the engine to warm up
sufficiently before full load and maximum
speed is applied, otherwise the life of the
engine will be shortened.
6. The blocked hydraulic filter indicator
monitors the hydraulic filter condition. The
red lamp, illuminates prior to filter bypass
valve operating, when illuminated the filter
requires changing. The lamp should
illuminate while the engine is pre-heating
as a test. It is not unusual for the lamp to
stay lit for up to 3 minutes after a very cold
start, but should not stay on for longer than
5 minutes.
7.6 TO STOP THE ENGINE
1. Disengage the main suction and brushes.
2. Move the throttle control lever to the slow
position, and run on slow for a minimum of
30 seconds to prevent engine damage.
3. Turn the starter key to the 'off' position.
7.7 OPERATING THE MACHINE
1. Release the transport latches.
2. Release parking brake.
3. Lower the brushes to the ground by pulling the
lever, in a rearward and downward
direction till the stop point is reached.
(See Controls section)
4. Switch on the main suction by depressing the
suction switch downward.
(See Instrument Panel section)
5. Switch on the brushes by depressing the
brushes switch downward.
(See Instrument Panel section)
6. Switch on the water spray by depressing the
water spray switch downward.
(See Instrument Panel section)

GB-16
RANSOMES PATHWAY 1200
SAFETY AND OPERATORS MANUAL
GB
7OPERATION
7. For normal use, the throttle should be set at
the mid position. This will provide adequate
suction to deal with most litter, and a forward
speed to cover the area effectively. Where
sweeping conditions (i.e. dirt and gravel)
warrant, an increase in engine speed will be
required .
8. Gently pull up on the traction control lever(s)
and the machine will move forward. Always
keep your hands on the lever(s).
(See Controls Section)
NOTE: If the ENGINE starts to labour in heavy
conditions the forward speed of the machine should
be reduced by the traction control lever(s).
7.8 TO REVERSE
For reverse pull the thumb traction control lever(s)
downwards.
NOTE: Always operate the traction control lever(s)
smoothly and slowly.
7.9 TO SLOW DOWN OR STOP THE
MACHINE
Gradually release the traction control lever(s) and
allow it to return to neutral and the machine will
come to a halt.
7.10 PARKING THE MACHINE
Always park the machine on level ground.
Disengage the drive to the main suction and
brushes, stop the engine. Remove the ignition key
and apply the parking brake before leaving the
machine unattended.
7.11 PUSHING THE MACHINE WITH THE
ENGINE STOPPED
IMPORTANT: DO NOT TOW THE MACHINE.
The traction unit cannot be moved manually without
first releasing the L/H outer hub from the drive axle.
This is done by removing the two 'gold' screws from
the the split hub which allows the machine to free
wheel. Towing should be restricted to loading and
unloading only. The 'gold' screws must be refitted
before the engine is started again.
Sudden acceleration can cause the
machine to become uncontrollable and in
effect be a safety hazard
CAUTION

GB-17
RANSOMES PATHWAY 1200
SAFETY AND OPERATORS MANUAL
GB
8ADJUSTMENTS
8.1 BEFORE MAKING ANY ADJUSTMENTS
Read the safety instructions.
8.2 MAIN SUCTION HEAD
Height of main suction head
The front casters are adjustable to 3 different
height positions, as a result this will raise or lower
the main suction head.
(Fig. A)
8.3 BRUSHES
Height of brushes
The height of the brushes are adjusted by
changing the length of the chain attached to the top
of the brushes.
(Fig.B)
Rotation speed of brushes
The rotation speed of the brushes is adjusted by turning
the dial on the left hand side of the machine, the
increments are 0 - 11, 0 is the slowest speed and 11 is
the fastest.
(Fig. C)
8.4 WATER SPRAY
Water spray isolation valve
The water spray can be isolated by shuting off the
isolation valve, located on the left hand side of the
machine,1/4 turn counter-clockwise shuts the valve off,
1/4 turn clockwise turns the valve on.
(Fig. D)
8.5 WATER PRESSURE LANCE
Water pressure lance valve
The water pressure lance can be isolated by shuting off
the isolation valve, located on the left hand side of the
machine,1/4 turn clockwise shuts the valve off, 1/4 turn
counter-clockwise turns the valve on.
(Fig.D)
Water spray pressure regulating valve
The water spray pressure can be regulated by adjusting
the knob on the left hand side of the machine, counter-
clockwise opens the valve, giving greater pressure,
clockwise closes the valve, giving less pressure.
(Fig.E)
C
E
D
A
B

GB-18
RANSOMES PATHWAY 1200
SAFETY AND OPERATORS MANUAL
GB
8ADJUSTMENTS
8.6 FITTING OF THE COLLECTION BAG
To attach a new bag, tie a small knot in one corner
of the bottom of the bag (Fig. A). The knot should be
pushed down through the keyhole at the rear of the
bag tray and slid to the front of the slot (Fig. B). Turn
the bag so that the other bottom edge is at the rear
of the slot (Fig. C). Release the top sealing frame
and pull the top of the bag through the frame (Fig.
D). Open the bag and pull the top over the edge of
the frame, all around (as shown in Fig. E), ensuring
the bag is not twisted and that at least one inch of
the bag is folded over before raising the frame and
securing with the two rubber latches (Fig. F). The
second bag is attached in the same way.
Note: -
It is important that the rubber seal around the
top frame is checked regularly to ensure it is
properly sealed and that there are no air leaks.
Air leaks will cause a reduction in vacuum
performance. Likewise, a tear or hole in the bag
will cause a reduction in vacuum performance.
8.7 REMOVAL OF THE COLLECTION BAG
With the bag still retained in the top frame, slide the
base of the bag towards the rear of the machine
and pull the knot up through the keyhole. Slip the
bag off the side of the bag tray and release the top-
supporting frame. The bag is then free to be pulled
clear.
A
B
C
D
E
F