THE WORLD MODELS ZERO FIGHTER EP User manual

Wing Span 39.5 in / 1000 mm
Wing Area 264 sq in / 17 sq dm
Flying Weight 27 oz / 760 g
Fuselage Length 32 in / 820 mm
* Specifications are subject to change without notice.*
INSTRUCTION MANUAL
ZERO FIGHTER EP
Specifications
Requires : 5-channel radio w/ 5 micro servos,
Outrunner Motor KM0283010
w/ Propeller Adaptor HW2340100,
20A brushless ESC, 3 cells 11.1V
2100 mAh Li - Po battery & charger.
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY(ARF)SERIES
MADE IN CHINA
Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of electric powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
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INDEX
BEFORE YOU BEGIN
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P.1
P.2
P.3-P.9
P.9
Check all parts. If you find any defective or missing parts contact your local dealer. Please
DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly.
Any parts you find to be defective after the gluing process may be difficult to remove for
warranty replacement. The manufacturer will replace any defective parts, but will not extend
to the parts that are good before gluing to defective parts during assembly. Warranty will
not cover any parts modified by customer.
Symbols used throughout this instruction manual comprise of the following :-
Read through the manual before you begin, so you will have an overall idea of what to do.
1
2
3
Cut off shaded portion.
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified
diameter (here: 3mm).
Pierce the shaded portion
covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
P.1
ZERO FIGHTER EP
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Parts List
P.2
COVERING:--
LIGHTEX SGX 216000
LIGHTEX SGX 216001
LIGHTEX SGX 331 CUB YELLOW
1. MAIN WING -- 1 pc.
2. RETRACTABLE LANDING GEAR -- 1 pair
SCREW KA2.3x8mm -- 8 pcs
COLLAR
Ø2.6mm w/ Set Screw -- 2 pcs
MAIN WHEEL Ø40mm -- 2 pcs
RETRACTABLE LANDING GEAR COVER -- 2 sets
3. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 2 sets
PLYWOOD 2x7x21mm -- 2 pcs
4. SCREW PB2x12mm -- 4 pcs
FUEL TUBE d2xD4x4mm -- 4 pcs
STRAPER -- 2 pcs
CLEVIS -- 2 pcs
HORN -- 2 sets
PUSHROD Ø1.4x82mm w/ Threads (For Aileron) -- 2 pcs
5. STABILIZER & ELEVATOR -- 1 set
FUSELAGE -- 1 pc.
6. VERTICAL FIN & RUDDER -- 1 pc.
TAIL LANDING GEAR -- 1 pc.
TAIL WHEEL Ø23mm -- 1 pc.
PLASTIC COLLAR d1xD5x2mm -- 2 pcs
SCREW PA2x8mm -- 2 pcs
7. PUSHROD Ø1.4x430mm w/ Threads (For Rudder) -- 1 pc.
FUEL TUBE d2xD4x4mm -- 1 pc.
CLEVIS -- 1 pc.
HORN -- 1 set
SCREW PB2x8mm -- 2 pcs
8. PUSHROD Ø1.4x365mm w/ Threads (For Elevator) -- 2 pcs
FUEL TUBE d2xD4x4mm -- 2 pcs
CLEVIS -- 2 pcs
HORN -- 2 sets
SCREW PB2x8mm -- 4 pcs
9. SCREW PM3x6mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
9x6 FOLDING PROPELLER (GRAY) (3 BLADE) PL6315031 -- 3 pcs
SCREW PM2x12mm -- 3 pcs
COWLING -- 1 pc.
SCREW PWA2x8mm -- 4 pcs
Ø36mm EP SPINNER WITH BACKPLATE FOR FOLDING PROPELLER (3BLADE) -- 1 pc.
10. PUSHROD Ø1.4x52mm (For Elevator) -- 1 pc.
BATTERY TIE 180mm -- 1 pc.
FUEL TUBE d2xD4x4mm -- 2 pcs
STRAPER -- 2 pcs
PUSHROD CONNECTOR 5.6x7.2x16mm -- 1 set
SPONGE 10x50x150mm -- 1 pc.
DOUBLE-SIDED TAPE 30x35mm -- 1 pc.
11. PLASTIC PLATE 1x23x74mm (Wing Protection) -- 1 pc.
NYLON WASHER d2.6xD9mm -- 2 pcs
NYLON SCREW PM2.5x20mm -- 2 pcs
12. CANOPY -- 1 pc.
SCREW PWA2x8mm -- 4 pcs
PILOT (PC101042A) -- 1 pc.
ANTENNA -- 1 pc.
LAZYBACK -- 1 pc.
13. DECALS -- 1 set
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P.3
Main Wing
1
Retractable Landing Gear
2
Bottom View
Aileron Servo Lead
Apply instant type CA glue to both sides of each hinge.
Aileron Servo Lead
Bottom View
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Retract Servo
3
Aileron Servo
4
Stabilizer & Elevator
5
P.4
To L-Side
Wheels Up Position
16mm
Travel
16mm
Travel
Wheels Down Position
To R-Side
4
PB2x12mm Screw
Fuel Tube
d2xD4x4mm
Straper
Plywood
2x7x21mm
PB2x12mm
Clevis
Fuel Tube
d2xD4x4mm
Horn
Pushrod
Ø1.4x82mm
Apply instant type CA glue to both sides of each hinge.
A A'
A=A'
Completed
Bottom View
(Stabilizer)
(Main Wing)
B B'
B=B'
Temporary install the main wing, adjust leveling of the stabilizer
to make it as parallel to the main wing as possible
Ø1mm pilot holes for World Models tri-horn are pre-drilled. Please look for pin-hole
marks at under side of control surfaces.
Linkage connector
Please refer to attached sheet for linkage connector installation.
TWM PL8210010
CLEVIS WRENCH
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Vertical Fin, Rudder & Tail Landing Gear
6
Rudder Pushrod
7
P.5
PA2x8mm Screw
2
C C'
C=C'
Apply instant type CA glue to both sides of each hinge. Completed
Bottom View
Clevis
Horn
Fuel Tube
d2xD4x4mm
Pushrod
Ø1.4x430mm
PB2x8mm
PB2x8mm Screw
2
Ø1mm pilot holes for World Models horn are pre-drilled.
Please look for pin-hole marks at under side of control
surfaces.
98mm
21mm
Plastic
Collar
PA2x8mm WHEEL Ø23mm
1mm
1.2mm
TWM PL8210010
CLEVIS WRENCH
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Elevator Pushrod
8
Outrunner Motor / Cowling
9
P.6
4
PB2x8mm Screw
PM2x12mm Screw
d3xD7mm Washer
PWA2x8mm Screw
4
PA2x6mm Screw
3
3
PM3x6mm Screw
4
4
Make sure rotating
motor casing is not
in contact with
wirings or anything.
1
2
45
PM2x12mm
PM2x12mm
PM2x12mm
Don’t over-tighten the PM2 screws, let the
propeller blades align themselves when
spinning.
3
M5 Nut M5 Nut
Ø36mm EP Spinner
With Backplate For Folding
Propeller (3blade)
PA2x6mm
PWA2x8mm
Bottom View
Ø1mm pilot holes for World Models horn are pre-drilled. Please look
for pin-hole marks at under side of control surfaces.
55mm
12mm
Outrunner Motor 28/ 30
KM0283010
Propeller Adaptor
(d3xD5)
HW2340100
Optional Parts
1.5mm
Fuel Tube
d2xD4x4mm
Clevis
Pushrod
Ø1.4x365mm
Horn
PB2x8mm
TWM HW3111400
PROPELLER ADAPTOR WRENCH
Solder Solder
TWM
KP0011310
TWM PL8210010
CLEVIS WRENCH
PM3x6mm
d3xD7mm
Washer
Don't over-tighten the
PM3 screws, too much
stress on the screws
could split the firewall.
TWM
20A Brushless ESC
TWM KC202SA02A
1
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P.7
10
Radio equipment
11
Main Wing
Elevator Servo
Pushrod Connector
KA1.7x6mm
Elevator Pushrod
Ø1.4x52mm
Install and arrange the
servo as shown in the
diagram.
Rudder Servo
Rudder Pushrod
Ø1.4x430mm
Straper
Elevator Pushrod
Ø1.4x365mm
Sponge
Elevator Servo Receiver
Fuel Tube
d2xD4x4mm
Battery
Battery Tie
Front
d2.6xD9mm NYLON Washer
d2.6xD9mm
Nylon Washer
Plastic Plate
1x23x74mm
2
2
PM2.5x20mm NYLON BOLT
PM2.5x20mm
Nylon Bolt
Front
Bottom View
Bottom View
Completed
2.5mm
J1(Pushrod Ø1.4x52mm) J1
J2
J2(Pushrod Ø1.4x365mm)
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P.8
12
Canopy
13
Wing Setting
PWA2x8mm Screw
PWA2x8mm
4
1.5mm
Antenna
Antenna
Lazyback
Lazyback
Pilot
Adjust the wing and fuselage configuration as shown in the diagrams.
A=A' B=B'
C=C' D=D'
AA'
BB'
D'
D
CC'
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P.9
C.G.
15
The ideal C.G. position is 63mm ( 2.5in ) behind the leading edge
measured at where the wing meets the fuselage. In order to obtain
the C.G. specified, add weight to the fuselage or move the battery
position. Check the C.G. before flying.
63mm
C.G.
2.5in
Control Throws
14
10mm
10mm
Elevator
15mm
15mm
Rudder
6mm
6mm
Ailerons
Adjust the control throws as shown in the diagram. These throws are good for general
flying. You can adjust according to your personal preference.
ZERO FIGHTER EP
Measure C.G. with the wheels in retracted position.
Warning!
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted aircraft.
# is specially designed to be powered by KM0283010 Outrunner Motor.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close to a running
propeller. Extreme caution should be exercised when working with electric powered models. Make sure the
propeller is cleared of all objects, especially your hands before connecting the battery to the model. Make sure
you understand the operation of the ESC (Electronic Speed Control) by studying the ESC manual. Once you
plug in the battery for electric powered model, always treat the propeller as a rotating one, as accidental
movement of the throttle stick will spin the propeller and could cause injuries.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove the wrinkles.
Please begin with lower temperature setting and gradually raise the temperature until the wrinkles are gone.
Too hot an iron may damage the covering. Don't use hot iron near the seams or edges, hot iron will melt the
glue and shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
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Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including
product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.
1. Name:______________________________________________
2. Address:____________________________________________
3. Phone #:____________________ E-mail:__________________
4. Model:______________________________________________
Wing QC#__________ Fuselage QC# _______________________
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:_____________________________________
6. Store Name: _________________________________________
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
E216XMPO23721004
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com

E216XMPO23721004
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
Optional Parts
( ACCESSORIES)
Code No. Size Package
Clevis Wrench
PL8210010 1 set
Special tool for clevis installation. Suitable for
standard and small (EP) clevis.
Small
Clevis
Large
Clevis
-ideal for electric models
2 - Pin EZ Connector
Code No. Size Package
KP0011210 40A Max. Current 1 set
HW3111400
Propeller Adaptor Wrench
Code No. Size Package
HW3111400 1 pc
- Voltage Range : 5.6 ~ 16.8V
- Current : 25A continuous
- Current (Burst, <10 seconds): 35A
- Weight : 24 g
(with wires and connector )
- BEC : 5V / 2A
- Low Voltage Cut-off : /
- Light weight with low internal resistance
for high current operation
- BEC function for Li-ion / Li-poly
2 – 4 cells; Nimh / Nicd 5 – 12 cells operation.
- Low battery voltage auto cut off to reserve power to the servos.
- Safe start up motor.
Brushless ESC
Code No. Size Package
KC2025A02A 24x45x11mm 1 pc
Code No. Size Package
Propeller Adaptor
HW2340100 d3xD5 1 set
-ideal for electric models
3 - Pin EZ Connector
Code No. Size Package
KP0011310 40A Max. Current 1 set
Code No. Package
-Max speed: 12000 rpm
-Kv (rpm/V): 1015
-Operating Power: 180W
-Operating Voltage: 6-12V
-Operating Current: 15A
-Peak Current: 20A (max. 15 sec.)
-Internal Resistance: 95 m ohms
-Diameter: 28mm
-Length: 30mm
-Weight: 60g
-Shaft Diameter: 3mm
-Shaft Length: 14.8 mm
-Mounting Screw: M3
-Distance of Mounting Holes:
Front (16mm and 19mm)
Outrunner 28/ 30
KM0283010 1 pc

E216XMPO23721004
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com
The World Models
Manufacturing Co., LTD.
www.theworldmodels.com