Thermador CEM304 Care and use User manual

Table of Contents
Important Safety Instructions ................................... 1
Installation
Before You Begin ....................................................... 1
Tools and Parts Needed ......................................................... 1
Parts Included ................................................................. 1
Overall Dimensions ............................................................ 1
Cabinet Requirements .......................................................... 2
Countertop Requirements ....................................................... 2
Power Requirements ........................................................... 3
Installation Procedure ................................................... 4
Seal with Foam Tape ........................................................... 4
Prepare the Countertop ......................................................... 4
Secure Cooktop to Countertop .................................................... 5
Electrical Connection ........................................................... 5
Before Calling Service ................................................... 5
Product Data Plate ...................................................... 5
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www.thermador.com
5551 McFadden Ave.
Huntington Beach, CA 92649
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IMPORTANT SAFETY INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE.
IMPORTANT" SAVE FOR THE LOCAL INSPECTOR'S USE.
Important Safety
Instructions WARNING: Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual. For assistance
or additional information consult a qualified installer, service agency, or manufac-
turer.
• Have the installer show you the location of the circuit breaker or fuse. Mark it
for easy reference.
• Be sure your appliance is properly installed and grounded by a qualified tech-
nician.
Equipment and Usage Safety Requirements
• Before you plug in an electrical cord, be sure all controls are in the OFF posi-
tion.
• To eliminate the risk of burns or fire by reaching over heated surface units,
cabinet storage space located above the surface units should be avoided. If
cabinet storage is to be provided, the risk can be reduced by installing a range
hood that projects horizontally a minimum of 5 inches (12.7 cm) beyond the
bottom of the cabinet.
• This appliance has been tested in accordance with ANSI/UL 858 Standard for
Safety for Safety for Household Electric Ranges and CAN/CSA-C22.2 No.61
National Standard of Canada for Household Cooking Ranges. tt is the respon-
sibility of the owner and the installer to determine if additional requirements
and standards apply in specific installations.
Installation
Before You Begin
Tools and Parts Needed
Parts Included
Overall Dimensions
1) Phillips Head Screwdriver
2) Drill with 1/4" bit (6.35 mm)
3) Tape Measure
1) Foam tape
2) Hold down brackets (4)
3) Screws, #10-32 x2 1!2" (63.8 mm) (4)
4) Sheet Metal Screws, #8 x 3!8" (9.5 mm) (4)
5) Washers (4)
If parts are missing or damaged, call the number or write to the address listed inside
the back cover.
These dimensions are overall.
Model CEM304: Width 31" (76.2 cm)
Model CEM365: Width 37" (91.4 cm)
Model CEM456: Width 46" (116.8 cm)
All Models: Depth 21-5!8" (549.4 mm)
Height above countertop: 1!4" (6.35 mm)
English 1

Cabinet Requirements CAUTION: To eliminate the risk of burns or fire by reaching over
heated surface units, cabinet storage space located above the surface
units should be avoided. If cabinet storage is to be provided, the risk
can be reduced by installing a range hood that projects horizontally a
minimum of 5 in. (127 mm) beyond the bottom of the cabinets.
Figure 1 - Cabinet Requirements
Cabinet Bottom Building Side
(Unprotected) _,, Wall
Building Back
Wall
Countertop Requirements
Cooking
Surface
This unit is designed for installation in the counter top with zero clearance to adja-
cent walls and projecting surfaces constructed of combustible materials. A 30-
inch (76.2 cm) minimum clearance is required between the top of the cooktop and
the bottom of an unprotected cabinet. A 24-inch (60.9 cm) minimum distance is
necessary when the bottom of the wood or metal cabinet is protected by not less
than 1/4 inch (6.35 mm) of a flame retardant material covered with not less than
No. 28 MSG sheet steel, 0.015-inch (0.4 mm) thick stainless steel, 0.024-inch (0.6
mm) aluminum, or 0.020-inch (0.5 mm) thick copper. Flame retardant materials
bear the mark:
UNDERWRITERS LABORATORIES INC.
CLASSIFIED
MINERAL AND FIBER BOARDS
SURFACE BURNING CHARACTERISTICS
Followed by the flame spread and smoke ratings, these designations are shown
as "FHC (Flame Spread)/(Smoke Developed)." Materials with "O" flame spread
ratings are flame retardant. Local codes may allow other flame spread ratings.
The minimum horizontal clearance from the sides and back edge of the cooktop to
the adjacent vertical combustible walls is 0 (zero) inches.
The cutout dimensions depend upon whether the installation is for replacement,
new construction, or installation in a solid surface countertop material, such as
Surel TM, Corian® etc. These materials require larger cutouts, use of heat reflec-
tive tape and rounded corners. Always consult the countertop manufacturer for
specific installation instructions.
Figure 2 - Countertop Requirements
2-1/2"
(63,8 mm)
Setback Distance
(from front edge of counter-
top to front edge of cutout)
,1" (25.4 ram) Flat Area
1-1/4" (31 8 ram) Flat Area
J
1" (25.4 ram) Flat Area
C
1" (25.4 ram)
Flat Area
English 2

Table 1: Counter Top Cutout Dimensions
Model
CEM304
CEM365
CEM456
B 19-7/8"
C 28-3/4"
Minimum
Inches /(mm)
/(505 mm)
/(731 mm)
Maximum
Inches /(mm)
20" /(508 mm)
28-7/8" /(734 mm)
B 19-7/8" /(505 mm) 20" /(508 mm)
C 34-3/4" /(883 mm) 34-7/8" /(886 mm)
B 19-7/8" /(505 mm) 20" /(508 mm)
C 43-3/4"/(1111 mm) 43-7/8"/(1114mm)
Power Requirements
*For solid surface countertop installations, use maximum cutout dimensions and
consult surface manufacturer for specific cutting instructions.
Power Supply is dual rated: 240 Volts or 208 Volts, 3 wire, 60 Hz, with the follow-
ing circuit breaker requirements:
• Model CEM304:30 Amp circuit breaker
• Model CEM365:40 Amp circuit breaker
• Model CEM456:50 Amp circuit breaker
• All Models: 240 Volt, 3 Wire, 60 Hz /208 Volt, 3 Wire, 60 Hz
Install a junction box (not supplied), below the counter top within 3 feet (91.4 cm)
of flexible conduit (supplied) located at the right rear corner of the cooktop rough-
in box. Plan the installation of the unit so that the location of the junction box is
within 3 feet (91.4 cm) of the right rear of the cooktop bottom. It must be accessi-
ble from the front of the cabinet.
Figure 3 - Junction Box Installation
Conduit
(approx 3 ft.(91.4 cm))
English 3

Installation Procedure
1) Seal with Foam Tape
2) Prepare the Countertop
WARNING: To avoid electrical shock hazard, before installing the
cooktop, switch power off at the service panel and lock the panel to
prevent the power from being switched on accidentally.
A foam tape is provided to seal the cooktop edges to the countertop. Turn cooktop
upside down and apply tape approximately 1/16" (1.6 mm) from the glass edges.
Use tape around the entire glass perimeter. Cut off excess tape where tape ends
butt.
Figure 4 - Seal with Tape
Swivel Conduit Co nne_%,_ ,
.
Foa
Tape _\ T /._
Seal V
Cut out the countertop per the dimensions shown in section Countertop Cutout
Dimensions above. Always consult the countertop manufacturer for specific
instructions.
Countertops made from natural (i.e. granite and marble) or SOLID SURFACE
MATERIALS, such as Surell TM and Corian®, require special cutout preparation
and installation procedures. Follow the guidelines below for preparing the cutout
for solid surfaces.
Figure 5 - Prepare the Countertop shows location of
aluminum reflective
tape
ape top and vertical
s of cutout
1. Round the cutout corners according to instructions from the countertop manu-
facturer.
2. Apply heat reflective tape (such as Scotch® Aluminum Foil Tape #425 or
#427) around the cutout so that it folds over the top and side surfaces. Be
sure the tape extends beyond the outermost flange of the cooktop. All corners
should also be covered with tape.
3. Attach brackets to the burner box using washers and screws provided. Use a
wooden block underneath the countertop before tightening the bracket
screws.
4. Center cooktop in the cutout to ensure adequate clearance between the
burner box and countertop edge. (A light pencil mark along the center of front
edge and side edge of cooktop and counter will aid in the positioning of the
cooktop in the center.)
5. Trim excess aluminum tape from along the frame edges. BE CAREFUL not to
scratch the countertop.
English 4

3) Secure Cooktop to Countertop
4) Electrical Connection
The cooktop should be secured to the countertop using the hold-down brackets
provided. Prior to inserting cooktop into cutout, turn cooktop upside down and
attach brackets to the burner box using the washers and screws.
Place cooktop into cutout. Insert clamping screws into the brackets and secure
cooktop to countertop.
Use a wood block to protect fragile countertop materials.
Figure 6 - Secure Cooktop to Countertop
burner box
bracket
adjusting_screv_!
.
2. Attach flexible conduit to the junction box.
Connect the cooktop lead wires to the junction box supply wires in proper
phase. For all models, connect black (L1) to black, red (L2) to red, green
wire to ground.
NOTE: tf the cooktop is installed and connected as specified above, it will be com-
pletely grounded in compliance with the National Electrical Code.
3. Remove everything from the cooktop surface and apply Cooktop Cleaning
Creme (packaged with cooktop) as directed in Use and Care Manual.
4. Turn on power supply.
5. Test operation.
CAUTION: Your cooktop surface needs to be cleaned daily. Refer to
the Use and Care section before using it for the first time.
Before Calling Service
Product Data Plate
If the elements do not heat or if the indicator "on" light does not glow, check the
power source to see if a fuse has blown or if the circuit breaker has tripped.
Refer to the Warranty in the Use and Care Manual. See Use and Care Manual for
troubleshooting information.
The data plate shows the model and serial number of your cooktop. It is located in
the center front area of the rough-in box, underneath the cooktop.
Keep your invoice or escrow papers for warranty validation if service is needed.
English 5

Specificationsareforplanningpurposesonly.Refertoinstallationinstructionsand
consultyourcountertopsupplierpriortomakingcounteropening.Consultwitha
heatingandventilatingengineerforyourspecificventilationrequirements.Forthe
mostdetailedinformation,refertoInstallationInstructionsaccompanyingproduct
orwriteThermadorindicatingthemodelnumber.
Wereservetherighttochangespecificationsordesignwithoutnotice.Some
modelsarecertifiedforuseinCanada.Thermadorisnotresponsibleforproducts
whicharetransportedfromtheUnitedStatesforuseinCanada.Checkwithyour
localCanadiandistributorordealer.
Forthemostuptodatecriticalinstallationdimensionsbyfax,useyourfaxhand-
setandcall702/833-3600.Usecode#8030.
Note:TheThermadorcooktopreferredtothroughoutthismanualismanufactured
byBSHHomeAppliancesCorp.
_ _mep[ca_ _9co_ TM
5551 McFadden Avenue, Huntington Beach, CA 92649 • 800/735-4328 • www.thermador.com
• 9000080974 (ECO# 5V03TT) • 10043 Rev A • 04/05 © BSH Home Appliances Corporation 2005 • Litho in USA