Thermador SNLPKITF User manual

THERMADOR GAS COOKTOPS LP GAS CONVERSION KIT
SNLPKITF

Models/Modèles/Modelos:
SGS
SGSL
SGSX
LP GAS CONVERSION KIT
ENSEMBLE DE CONVERSION AU GAZ PL
KIT DE CONVERSIÓN DE GAS LP
Table of Contents..........................1
Table des matières ......................9
Índice .........................................17

Table of Contents
Safety .............................................................2
Pipe System Testing Requirements ......................2
Preparation ....................................................3
Installation Procedure ..................................3
Checklist ..........................................................3
Step 1 - Convert the Pressure Regulator .........3
Step 2 - Replace the Orifices and Venturis ......4
Step 3 - Convert Valves for LP Gas .................6
Test the Installation ......................................6
Test for Gas Leaks ................................................6
Check Manifold Gas Pressure ...............................6
Final Check ............................................................7
Service ...........................................................7
Before Calling Service .....................................7
BTU Ratings ..................................................8
THERMADOR® Support..............................25
Questions?
1-800-735-4328
www.thermador.com
We look forward to hearing from you!
This Thermador Appliance is made by
BSH Home Appliances Corporation
1901 Main Street, Suite 600
Irvine, CA 92614

Safety
2
Safety
Please read these instructions in their entirety before
proceeding. It is important to savethe parts removed during
the conversion process in case the appliance is later to be
converted back to using natural gas.
Pipe System Testing Requirements
The following requirements must be met when testing the
supply piping system:
a) The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system at test
pressures in excess of 1/2 psig (3.5 kPa).
b) The appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2
psig (3.5 kPa).
IMPORTANT - Only a qualified service technician or
installer should make this conversion.
INSTALLER: Please leave these Installation Instructions
with this unit for the owner.
OWNER: Please retain these instructions for future
reference.
This kit is used to convert SGS, SGLS and SGSX Series
sealed STAR burner cooktopsfrom natural gas operation to
propane (LP) gas operation. This kit cannot be used to
convert other Thermador Models or Series cooktops,
ranges or any other brand of gas appliances.
For Massachusetts Installations:
1. Installation must be performed by a qualified or
licensed contractor, plumber, or gas fitter qualified or
licensed by the state, province, or region.
2. Shut-off valve must be a “T” handle gas cock.
3. Flexible gas connector must not be longer than 36’’
(91.5 cm).
IMPORTANT SAFETY INSTRUCTIONS
Read and save these instructions.
WARNING
This conversion kit shall be installed by a qualified
service agency in accordance with the
manufacturer’s instructions and all applicable codes
and requirements of the authority having jurisdiction.
If the information in these instructions is not followed
exactly, a fire, explosion or production of carbon
monoxide may result causing property damage,
personal injury or loss of life. The qualified service
agency is responsible for the proper installation of
this kit. The installation is not proper and complete
until the operation of the converted appliance is
checked as specified in the manufacturer’s
instructions supplied with the kit.
CAUTION
A pressure regulator is supplied with the cooktop.
Install this regulator to the cooktop. Also, make
certain the propane tank is equipped with its own
high pressure regulator. The maximum gas pressure
to this appliance is not to exceed 14" of water
column (3.5 kPA) from the propane tank regulator.
The minimum gas pressure to this appliance is not
to be less than 11" of water column (2.75 kPA).

Preparation
3
Preparation
Installation Kit Contents
Tools Required
Installation Procedure
This conversion process adjusts the flow of gas to the
burners to accommodate an LP gas fuel source.
Checklist
Each of the following steps must be completed
correctly for the appliance to function properly.
Check off each step as it is finished.
__ Step 1 - Convert the pressure regulator to use LP gas.
__ Step 2 - Remove the Natural Gas (NG) venturis and
orifices and replace them with the LP gas venturis and
orifices supplied with this kit.
__ Step 3 - Adjust the unit valves to LP settings.
Step 1 - Convert the Pressure Regulator
Locate the pressure regulator on the bottom right end of
the cooktop.
Note: The arrow on the back of the regulator must
point in the direction of the gas flow to the
cooktop.
.
CAUTION
TURN OFF GAS AND ELECTRICITY.
Before proceeding with the conversion, 1) shut off
the gas valve for the gas supply line to the cooktop,
2) remove the cooktop power cord from the
electrical outlet or turn off the breaker at the breaker
box, and 3) turn all control knobs to the “Off”position.
Qty Item
1 Installation Manual
1 Label sticker - “Unit Converted for Use with LP Gas’’
1 Foam Tape
Venturis
29mm
1 10.5 mm
2 12.5 mm
Orifices
2#74
2#91
1#117
Depending on the model (some are 4 burner models,
some are 5 burner) the kit may contain more venturis and
orifices than are necessary to complete your appliance
conversion.
7mm socket driver
(3” min. extension)
20mm socket
(and driver or ratchet)
flat blade screwdriver

Installation Procedure
4
Remove the hexagon shaped cap from the regulator
making sure not to dislodge the gasket on the cap or the
spring inside the regulator.
.
Grasp the plastic button stem (stem) firmly and pull it
forcefully from the metal cap. The stem snaps snugly into
an indent in the cap and may require a strong pull to
remove.
After removing the stem from the cap, rotate the stem 180°
so the button end of the stem is away from the cap and the
letters “LP” on the stem are upside down when the cap is
set flat on its head. Snap the stem back in place in this
position inserting it into the indent in the metal cap.The
stem should snap into place.
Important - Attach the metallic sticker (included with this
conversion kit) to the bottom of the appliance as shown,
placing it near the appliance data plate (shows model
number and information about the appliance). This sticker
provides notice that the appliance has been converted for
use with LP gas
.
Step 2 - Replace the Orifices and
Venturis
1. Remove the grates and burner caps.
2. Remove the venturis using a 20 mm socket.
3. Set the NG (natural gas) venturis aside and save for
later use if needed.
Note: Do not remove the ignitor from the unit.
4. Remove the orifices.
Note: The orifices require a 7 mm socket driver for
removal/replacement. The driver will need to be
inserted approximately 2 1/2” (64 mm) into the
burner cavity to reach the orifice.
Hint: To reduce the chance of the orifice being dropped
from the socket driver, add a piece of foam tape or
adhesive tape inside the socket.
a) Trim a small piece of the foam tape provided with
this kit (about 1/4” x 1/2”; 6mm x 12mm).
b) Fit this so the tape wraps against one side of the
socket so it stays in place.
c) When pressing the socket driver onto the orifice,
the tape will fit to the orifice and help prevent the
orifice from falling out of the socket during
extraction.
Save the NG orifices in case there is need later to restore
the appliance to use natural gas again.
spring
gasket
plastic
button stem
Natural
Gas LP
Gas
bottom of cooktop
ignitor
venturi

Installation Procedure
5
4. Identify the correct placement of the LP gas orifices as
layed out on the orifice package card.
The orifice sizes are shown in the white circles
corresponding to each burner as shown in the image
above. These numbers are engraved on the top of each
orifice. It is very important install the correct orifice size for
each burner.
5. Insert each of the LP gas orifices provided with this kit
into the socket (using the small piece of foam tape to
assure a tight fit).
a) Check to be sure the small piece of foam tape used
earlier is fitted to wrap against one side of the
socket.
b) When pressing the socket driver onto the orifice,
the tape will help the orifice fit more snugly inside
the socket. This will help prevent the orifice from
falling out of the socket during insertion.
3. Identify the correct placement of the LP gas venturis as
layed out on the venturi package card (see image
below).
The venturi sizes are shown in the white circles
corresponding to each burner as shown in the image
above. These numbers are engraved on the top of each
venturi. It is very important install the correct venturi size for
each burner.
4. Insert each of the LP gas venturis provided with this kit.
Tighten snugly.
5. Replace burner caps and grates.
LP Orifices
4-Burner Models 5-Burner Models
LP Venturis
4-Burner Models 5-Burner Models

Test the Installation
6
Step 3 - Convert Valves for LP Gas
The bypass jet on each valve must be adjusted. Your
cooktop may come with either hollow or solid valve shafts.
Determine the bypass screw location accordingly.
1. Turn all knobs to the “Off” position.
2. Remove knobs.
Your appliance will have either a) hollow stem valves, or b)
solid stem valves. The location of the adjustment screw is
determined by which type of valve your appliance has.
3. Locate the correct point of insertion for the long, thin
flat blade screwdriver to adjust the bypass jet (see the
following illustration).
a) Hollow stem valve - insert a long, thin flat blade
screwdriver in the hollow stem of the valve. The
adjustment screw is approximately 1 1/2” (39 mm)
from the top of the stem. The screwdriver slides
through a thin rubber barrier in the stem (helps
prevent damage in the case of a spill on the unit
surface).
b) Solid stem valve - insert a long, thin flat blade
screwdriver through the seal in the area shown.
3. Engage the tip of the screwdriver into the adjustment
screw by slowly turning the screwdriver and feeling for
the blade to engage the screw. Then turn the screw
clockwise about 70 degrees (less than 1/4 turn) until it
“bottoms out” (does not turn any further). The screw
does not take much pressure to turn. Stop when the
screw does not easily turn any further. Repeat for each
valve until all have been adjusted correctly.
4. Replace the knobs
Test the Installation
Test for Gas Leaks
Leak testing is to be conducted by the installer according to
the instructions given in this section.
Turn on gas. Apply a non-corrosive leak detection fluid to
all joints and fittings in the gas connection between the
shutoff valve and the cooktop. Include gas fittings and
joints in the cooktop if connections may have been
disturbed during installation. Bubbles appearing around
fittings and connections indicate a leak. An electronic Gas
Leak Detector can also be used.
If a leak appears, turn off the supply line gas shutoff valve
and tighten the leaking connections. Retest for leaks by
turning on the supply line gas shutoff valve. When the leak
check is complete (no bubbles appear), the test is
complete. Wipe off all detection fluid residue.
Check Manifold Gas Pressure
During any pressure testing of the gas supply piping
system at test pressures greater than 14" of water column
pressure (approximately ½" psig,
3.5 kPA ) it is necessary to
a. Hollow Stem b. Solid Stem
WARNING
NEVER TEST FOR GAS LEAKS USING A FLAME.
If any leaks are detected, do not proceed past this
step until all leaks have been eliminated.

Service
7
disconnect the cooktop and its individual shut-off valve
from the gas supply piping system.
If it should be necessary to check the manifold gas
pressure, connect a manometer (water gauge) or other
approved gas pressure reading device to the top burner
right rear orifice. Using a rubber hose with inside diameter
of approximately 1/4" hold tubing down tight over orifice.
Turn burner valve on.
Final Check
After conversion is complete, place each correct sized
burner cap in its seated, notched position and check the
operation of the electric igniters. Check flame
characteristics. Flame should be blue with a minimal yellow
tip on the outer cone of the flames.
Check Flame Characteristics
Note: If the flame is mostly yellow, verify that the reg-
ulator is set for the correct fuel. If adjustment is
necessary, retest the system.
Some yellow streaking in the flame is normal during the
initial start-up. Allow the unit to operate 4 to 5 minutes and
then re-evaluate before making further adjustments.
Service
Before Calling Service
See your appliance Use and Care Manual for
troubleshooting information. Refer to the Warranty section
in the Use and Care Manual for warranty related
information.
To reach a service representative, see the contact
information at the front of the manual. Please be prepared
to provide the information printed on your product data
plate when calling (model, serial (FD) number, etc.).
Product Data Plate
The data plate shows the model and serial number. Refer
to the data plate on the appliance when requesting service.
The data plate is located on the bottom of the rough-in box,
underneath the visible part of the installed cooktop.
This data plate information is also provided in a sticker
attached to the product registration card shipped with your
appliance.
Keep your purchase invoice and any other related
documents for warranty validation in the event service is
needed.
Yellow flames:
Further adustment required.
Yellow tips on outer
cones:
Normal for LP Gas.
Soft blue flames:
Normal for Natural Gas.
Product
Data Plate