Thermador SB2B Quick start guide

Installation Instructions
and
Owner's Manual
for
Thermador
Outdoor Cooktop
Model SB2B
WARNING:If the information in this manual is not followed exactly,a fire or
explosion may result causing property damage, personal injury or death.
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AVERTISSEMENT: Si l’information dans ce manuel n’est pas suivie exactement,
une incendie ou une explosion peut résulter, entrainant des dégats matériels, des
blessures ou la mort.
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Installer: Please leave these instructions with the unit for the owner.
Owner: Please retain these instructions for future reference.

A Special Message to Our Customers
Thank you for selecting the Thermador® Outdoor Cooktop. We recom-
mend that you take time to read this entire booklet before using your new
appliance for the first time.
This booklet contains important safety information, installation instructions,
operation and care suggestions. Keep it in a handy place as it has the answers
to many of your questions that may occur when you start to cook.
Let us know if we can help you. When you write please include the model
and serial numbers of your cooktop.
Sincerely,
Thermador Test Kitchen Consumer Scientists

Contents
SECTION 1: Safety Information ............................................................. 2-4
SECTION 2: Gas Requirements................................................................... 5
Natural Gas Requirements .......................................................................... 5
Propane Gas Requirements ......................................................................... 5
Gas Consumption .......................................................................................... 5
SECTION 3: Site Preparation...................................................................... 6
Built-In Installations ....................................................................................... 6
Cabinet Preparation ...................................................................................... 6
SECTION 4: Electrical Cautions .................................................................. 7
Electrical Requirements ................................................................................ 7
Grounding Instructions................................................................................. 7
SECTION 5: Unpacking, Moving and Placing the Unit ....................8 - 10
Locating your Char Glo®Barbecue ........................................................... 8
Natural Gas Hook-up ................................................................................... 8
Natural Gas to Liquid Propane Conversion ....................................8 - 10
Liquid Propane Hook-up ............................................................................ 10
SECTION 6:Test and Adjustment........................................................ 11,12
Checking for Leaks ...................................................................................... 11
Installer Checklist......................................................................................... 12
Lighting Instructions .................................................................................... 12
Burner Air Adjustment................................................................................ 12
SECTION 7: UsingYour Outdoor Cooktop ........................................... 13
SECTION 8: Care and Cleaning................................................................. 14
SECTION 9: Service ..................................................................................... 15
SECTION 10:Warranty............................................................................... 16
1

TESTED IN ACCORDANCE WITH ANSI Z21.58 – 1995, ANSI Z21.58a – 1998 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCES, AND CAN/CGA 1.6 – M95, CGA 1.6a – M98,
STANDARD FOR OUTDOOR COOKING GAS APPLIANCES.
This unit is for outdoor use only in a well-ventilated area. Not to be
used in a building, garage or any other enclosed area.
Check your local building codes for the proper method of installation. In the absence of local codes this
unit should be installed in accordance with the National Fuel Gas Code No. Z223.1 Current Issue and
National Electrical Code ANSI/NFPA No. 70 Current Issue or the CAN/CGA – B149.1 Natural Gas
Installation Code or CAN/CGA - B149.2 Propane Installation Code and C22.1 Canadian Electrical Code,
Part 1.
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
SECTION 1: SAFETY INFORMATION
AVERTISSEMENT
S’il y a une odeur de gaz:
1. Coupez l’admission de gaz de l’appariel.
2. Ènteindre toute flamme nue.
3. Si l’odeur peraiste,appeler immediatement
votre compagnie de gaz ou votre
departement des incendies.
AVERTISSEMENT
1. Ne pas entreposer ni utiliser de l‘essence
ni d’autres vapeurs ou liquides
inflammables dans le voisinage de l’appareil,
ni de tout autre appareil.
2. Une bouteille de propane qui n’est pas
raccordée en vue de son utilisation,ne doit
pas etre entreposée dans le voisinage de
cet appareil ou de tout autre appareil.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues,immediately call your gas
supplier or your fire department.
2

IMPORTANT INFORMATION
This outdoor gas cooking appliance is not intended to
be installed in or on recreational vehicles and/or boats.
Always inspect the natural gas or LP gas hose assembly
before each use of the appliance. If there is evidence of
excessive abrasion or wear, or if the hose is cut, it must
be replaced prior to the appliance being put into
operation. Replacement hose assemblies can be
purchasedatbarbecuesupplystores, ororderedthrough
Thermador®. If purchased at a retail outlet, the hose
assembly must be identical to the one supplied with the
unit. To inspect the hose assembly, check under the
unit through access opening in the enclosure.
Keep the area around the appliance clear and free from
combustible materials, gasoline and other flammable
vapors and liquids.
Do not place any items in front of the unit while in use.
This could obstruct the proper flow of air needed for
proper combustion and ventilation.
Keepventilation opening(s)of theLP cylinderenclosure
free and clear of obstructions and debris.
Keep electrical supply cord and the fuel supply hose
away from any heated surfaces.
Do not leave the cooktop unattended while
cooking.
GENERAL SAFETY PRECAUTIONS
Readthis manualcarefullybefore usingthe cooktop
to reduce the risk of fire, electric shock, or injury to
persons.
• Insure proper installation. Have the installer show
you where the gas supply shutoff valve is located, and
how to shut off the gas to the cooktop. Always adhere
to the minimum clearances to combustible materials as
specified in Section 3.
• Do not repair or replace any part of this
appliance unless specifically recommended in this
manual. All other servicing should be referred to a
qualified service technician.
• If you smell gas when the unit is not in use, have the
unit checked for leaks as defined in Section 6. Finding a
gas leak is not a do-it-yourself procedure as some leaks
can only be found with the burner control in the ON
position. This must be done by a qualified technician.
• If you smell gas when the unit is in use, immediately
shut off all controls. Let the gas dissipate for at least five
minutes. Relight the burner(s) and verify that they are
operating properly. If the burner(s) fail to relight or are
not operating properly, shut of the gas to the unit and
have the unit checked by a qualified service technician.
• This appliance is equipped with a three-prong
(grounding) plug for your protection against
shock hazard and should be plugged directly into a
properly grounded three-prong receptacle. Do not cut
or remove the grounding prong from this plug.
• Be aware that spiders and insects can nest in
the burners of this cooktop. This can obstruct the
proper flow of gas into the burner and cause improper
operation, fire hazard and potential damage to the unit.
Inspect the burners periodically, or immediately if any
of the symptoms denoted in Section 7 exist. Check
Burner Air Adjustment, Page 12.
SECTION 1: SAFETY PRACTICESTO AVOID PERSONAL INJURY
WARNINGS FOR SAFE GAS INSTALLATIONS
The burning of gas cooking fuel generates some
by-products that are on the list of substances
which are known by the State of California to
cause cancer or reproductive harm. California
law requires businesses to warn customers of
Warning: California Proposition 65 B
potential exposure to such substances. To
minimize exposure to these substances, always
operate this unit according to the instructions
contained in this booklet and provide good
ventilation when cooking with gas.
3

SECTION 1: SAFETY PRACTICESTO AVOID PERSONAL INJURY
LP TANK REQUIREMENTS
This model can be converted for use with an LP cylinder
which can be purchased locally from an LP supplier or
other retail outlet. The cylinder must be constructed
and marked in accordance with the specifications for
LP-gas cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of
Canada, CAN/CSA-B339, Cylinder, Spheres and Tubes
fortheTransportationofDangerous Goods.Tominimize
the potential for fire or an explosion, the following
precautions should be observed when using, filling or
storing an LP cylinder:
• Never use a dented or rusty LP tank. If there is
any question as to the soundness of the tank, have it
checked by your LP supplier.
• Never use a tank with a damaged or defective
shut off valve.
• Always close the tank shut off valve after use.
• Do not overfill the LP cylinder. Never fill the LP
cylinder beyond eighty percent (80%) of its capacity.
Overfilling will cause the pressure relief valve on the
cylinder to vent excess gas vapor. This vapor is
combustible and can ignite, causing a fire.
• When transporting an LP cylinder, insure it is in
an upright position and away from any sources of high
heat.
• Do not store additional LP cylinders inside the
enclosure for the unit. Cylinders must be stored
outdoors in a well-ventilated area out of direct sunlight
and/or sources of high heat, and out of the reach of
children.
• LP cylinder supply system must be arranged for
vapor withdrawal.
• LP cylinder used must include a collar to protect
the cylinder valve.
• The LP cylinder must be disconnected and
removed from the appliance if the appliance is to be
stored indoors.
• Always check for leaks after every cylinder
change. See Section 6 of Installation Instructions.
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING YOUR COOKTOP
FOR YOUR SAFETY
• The gas supply must be turned off at the
LP-gas supply cylinder when this outdoor
cooking gas appliance is not in use.
• The LP-gas supply cylinder must be dis-
connected when this outdoor cooking gas
appliance is not in use.
AVERTISSEMENT
• L’alimentation du gaz doit étre fennée a
la bouteille de gaz de pétrole liquéfié,
lorsque cet appareil de cuisson extérieur
n’ est pas utilisé.
• La bouteille d’alimentation en gaz de
pétrole liquéfié doit étre débranchée,
lorsque cet appareil de cuisson extérieur
n’est pas utilisé.
FORYOUR SAFETY
For Outdoor Use Only. If stored indoors,
detach and leave cylinder outdoors.
AVERTISSEMENT
Pour utlilisation a la l’extérieur seulement.
Si l’appareil est entreposé à l’intérieur,
enlever les bouteilles et les laisser a
l’extérieur.
FORYOUR SAFETY
An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
AVERTISSEMENT
Une bouteille de propane qui n’est pas
raccordée en vue de son utilisation,ne doit
pas etre entreposée dans le voisinage de cet
appareil ou de tout autre appareil.
4

NATURAL GAS REQUIREMENTS -
Inlet Connection: 1/2" NPT
Supply Pressure: 6" to 14" W.C.
Manifold Pressure: 5" W.C.
PROPANE GAS REQUIREMENTS -
Inlet Connection: 1/2" NPT
Supply Pressure: 11" to 14" W.C.
Manifold Pressure: 10" W.C.
SECTION 2: GAS REQUIREMENTS
GAS CONSUMPTION
The total gas consumption of the Thermador®Outdoor
Cooktop with all burners on "HI" is 30,000 BTU/HR.
CAUTION
The appliance must be isolated from the gas
supply system by closing its individual manual
shut-off valve during any pressure testing of
the gas supply piping system at test pressures
equal to or less than 1/2" psig (3.5kPa).
When checking the manifold gas pressure, the
inletpressureto theapplianceregulatorshould
be at least 7.0" W.C. for natural gas, and 11.0"
W.C. for propane.
Donotattempt any adjustment ofthepressure
regulator.
ATTENTION
L’appareil doit étre isolé du circuit
d’alimentation de gaz en fermant son rob1net
manuel d’isolement individuel pendant toutes
essais sous pression du circuit de tuyauterie
d’alimentation de gaz aux pressions d’essai
égales à ou moins de 3.5kPa (1/2 psig).
En controlant la pression de gaz du tubulure, la
pression de prise au régulateur de l’appareil
devrait étre au moins 11.2mm HG pour gaz
naturel, et 20.5mm HG pour gaz de propane.
N’essayez aucun réglage du régulateur de
pression.
IMPORTANT
Un robinet manuel d'isolement doit étre installé à
l’extérieur de l’appareil, dans un emplacement
accessible avec l’unité installée dans la module.
Assurez-vous que le robinet est fermé avant de
brancher l’appareil.
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IMPORTANT
A manual gas shut off valve must be installed
externaltotheappliance,inalocationaccessible
with the unit installed in the enclosure. Make
sure the valve is turned off prior to connecting
the appliance.
CAUTION
When connecting to propane gas supply, make
certain that the propane gas tank is equipped
withitsown high pressureregulatorinaddition
to the pressure regulator supplied with the
appliance. The pressure of the gas at the
applianceregulatormustnotexceed14"water
column.
ATTENTION
En se reliant a l approvisionnement de gaz de
propane, assurez-vous que le réservoir de gaz
depropane estéquipédesonPropre régulateur
à haute pression en peus du régulateur de
Pression fourni avec l’appareil. La pression du
gaz au régulateur de l’appareil ne doit pas
exéceder 26.1 mm HG.
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For Massachusetts Installations:
1. Shut-off valve must be a “T” handle gas cock.
2. Flexible gas connector must not be longer
than 36 inches.
3. Not approved for installation in a bedroom
or a bathroom unless unit is direct vent.

SECTION 3: SITE PREPARATION
BUILT-IN INSTALLATIONS
Determine a suitable location for the cooktop by taking
into account exposure to wind and availability of gas and
electrical supplies. Insure that the gas supply line and
electrical supply are located in close proximity to the
unit.
The 8-foot-long electrical cord attached to the cooktop
exits from the bottom, left rear corner of the rough-in
box. Keep connections to the unit as short as possible
and allow for installation and removal of the unit from
the enclosure.
Allow adequate area around the unit for dissipation of
smoke produced during cooking.
Non-Combustible Enclosure for
SB2B Cooktop
CABINET PREPARATION
The model SB2B is designed for easy installation into
masonry enclosures. For noncombustible applications,
the cooktop drops into the opening shown in Figure 1
(below). A ledge is required to support the cooktop
from the bottom. The supporting ledges must be level
and flat. The counter top should also be level.
It is recommended that ventilation holes are provided in
the enclosure in the event of a gas leak. The installer-
supplied gas shut-off valve must be installed in an easily
accessible location.
36"
3" Min.
36"
12-5/8"
11-3/4"
22-3/4"
Figure 1
2" x 4" x 18"
WOOD SUPPORT
Combustible Construction Clearances
Minimum horizontal clearance from sides and back of
unit to adjacent vertical combustible construction ex-
tending above top of unit, 12" from sides and 12" from
back.
Degagement horizontal minimal a respecter entre les
cotes et l’arriere de l’appareil et une construction
combustible verticale adjacent depassant la partie
superieure de l’appareil, soit 12" (305mm) pounces des
cotes et 12" (305mm) ponces de l’arriere.
Below the cooking surface, combustible construction
can be placed directly adjacent to the unit.
Non-combustible Construction Clearances
Above the cooking surface, a minimum of 12" clearance
from the sides is required to allow adequate access to
pans. A minimum of 3" clearance from the rear is
required to allow for large pan sizes. Below the cooking
surface, non-combustible construction can be placed
directly adjacent to the unit.
In all installations, do not locate this outdoor cooking
gas appliance under unprotected combustible overhead
construction.
II est interdit d’installer le present appareil au-dessous
des surfaces combustibles non protegees.
6

SECTION 4: ELECTRICAL REQUIREMENTS
AND GROUNDING INSTRUCTIONS
Cooktop Three-Prong Plug and Receptacle
Figure 2
AVERTISSEMENT
Instruction pour la mise
a la terre electrique
Cet appareil est muni d’une fiche a trots
broches(miseala terre)afindevous proteger
des chocs et doit etre branche dire~ement
dans une prise de courant a trots broches
adequatement mise a la tem. II ne faut pas
couper ou enlever la broche de mise a la tem
de cette fiche.
WARNING
Electrical Grounding Instructions
This outdoor cooking gas appliance is
equipped with a three-prong (grounding)
plug for your protection against shock haz-
ard and should be plugged directly into a
properly grounded three-prong receptacle.
Do not cut or remove the grounding prong
from this plug.
Installation of electrical supply circuit should be
done by a qualified electrician in accordance with
local codes and ordinances. In the absence of local
codesor ordinances,the supplyshould beinstalled
in accordance with the National Electric Code
ANSI/NFPA No. 70, current issue, or Canadian
Electric Code C22.1 Part 1.
CAUTION CAUTION
The Thermador® Outdoor Cooktop uses an
electronic ignition system that requires a 120
VAC, 15A, 60 Hz power supply. A properly
groundedduplex outletmustbe providedadjacent
to the lower left rear corner of the unit. See
Figure 2 (below).
7

SECTION 5: UNPACKING AND PLACINGTHE UNIT
LOCATINGYOUR
OUTDOOR COOKTOP
Unpackandremoveall accessoryitems,packingmaterials
and product literature from the unit. Attach the gas
pressure regulator to the end of the manifold as shown
in Figure 3. Note the direction of gas flow. Connect one
end of an approved outdoor gas supply hose to the
regulator inlet. Connect the opposite end of the hose
to the installer supplied shut-off valve. Refer to Section
2 for gas requirements.
The following steps are necessary to
convert for LP operation:
FIGURE 3 –NATURAL GAS HOOK-UP
Installer supplied
shut-off Valve must
be easily accessible
Regulator 5.0" W.C.
1/2" NPT
Close Nipple
Adapter 1/2" NPT
to 3/8" flare fitting
Threading compound
must be resistant to
L.P. gas
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CONVERSION FROM NATURAL
GASTO LP (LIQUID PROPANE)
Model SB2B is manufactured at the factory for use with
natural gas, and as such requires conversion for use
with an LP gas supply. The conversion should be done
by a qualified technician or your gas supplier. All orifices
required for conversion are provided with the unit.
1. Remove the grate,
burner caps, ven–
turis and burner
bases.
See Figure 4.
2. Remove the burn-
er orifices. Use a
7mm hex socket
on a 3" ratchet
extension and
apply a piece of
foam tape to the
socket to hold the
orifice in the
socket while re-
moving.
See Figure 5.
3. Replace with the
LPorificessupplied
(number 115).
Tighten until snug.
See Figure 6.
4. Reassemble the
burner bases and
venturis. Reinstall
burner caps and
grate.
Gas Hose
(not supplied)
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Steps continue on
next page
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