Thrane&Thrane Aero-HSD+ Manual

Thrane & Thrane A/S
Aero-HSD+
Installation and Maintenance Manual
Document number: TT98-113625-D
Release date: September 3, 2004

ii TT98-113625-D
Information in this document is subject to change without notice and does not represent a
commitment on the part of Thrane & Thrane A/S.
Copyright
© 2004 Thrane & Thrane A/S. All rights reserved. Printed in Denmark.
Trademark Acknowledgements
Windows is a registered trademark of Microsoft Corporation in the United States and other
countries.
MagnaStar is a registered trademark of Raytheon Company.
Inmarsat is a registered trademark of the International Maritime Satellite Organization
(IMSO) and is licensed by IMSO to Inmarsat Limited and Inmarsat Ventures plc.
Other product and company names mentioned in this manual may be trademarks or trade
names of their respective owners.
Company Addresses
Denmark USA
Thrane & Thrane A/S
Lundtoftegårdsvej 93 D
DK-2800 Lyngby
Denmark
Tel.: [phone]
Fax: [phone]
www.tt.dk
Thrane & Thrane, Inc.
509 Viking Drive, Suites K, L and M
Virginia Beach, VA 23452
USA
Tel.: [phone]
Fax: [phone]
www.tt.dk/us

TT98-113625-D iii
Record of Revisions
Rev. Description Release Date Initials
A Original document 23 May 2003 RP
B Change of naming:
TT-5000H changed to Aero-HSD+and
Configuration Data Module changed to
Configuration Module
30 September 2003 HOC
C Ethernet connector pin naming, SDU and HPA
Power supply requirements, RF Cables requirements
and editorial changes.
17 December 2003 RP
D Chapters rearranged + new layout.
Introduction chapter:
Added list of external units to which the
Aero-HSD+system can interface.
Equipment Drawings chapter:
HSU outline drawing, HSU tray drawing and
HSU tray connector drawing added.
Connectors and Pin-out:
Changed HPA connector drawing (key holes).
Changed pin-out for SDU rear receptacle.
Added pin-out for HSU.
Added “Mating connectors in aircraft”.
Installation chapter:
Added sections with Mounting Considerations
and Cable requirements.
Added section with recommended cables.
ARINC 429 interfaces wiring drawing has been
split into three: AHRS/IRS, ACARS/CMU and
CPDF.
MCDU/FMS wiring drawing added.
Wiring of MPDS, ISDN and Ethernet corrected.
MagnaStar wiring corrected + added #3 interface
as alternative.
WH-10 wiring drawing corrected (only three
handsets connected).
CC

iv TT98-113625-D
D
(continued)
Installation chapter (continued):
Sigma7 and 2.4GHz Cordless wiring added.
Dual Side Panel wiring added.
HSU wiring added.
ARINC 429 data format added
Commissioning section added.
Configuration chapter enhanced.
Check Procedures chapter added.
Service and maintenance chapter added
Equipment Specifications:
Max temperature for HPA and DLNA changed to
70 ºC.
Specs for Rx Splitter and Tx Coupler added.
Dimensions and Mounting added for all units.
System Messages appendix added.
Lists of Cause codes and BITE codes updated.
Cause codes for MPDS and ISDN added.
DO-160 forms corrected.
AT Profiles appendix added.
DO-160C/D Specifications appendix:
DO-160 forms added for handsets.
All DO-160 forms corrected.
“Using Commands” appendix added.
CC

TT98-113625-D v
Table of Contents
Chapter 1 About This Manual
1.1 Purpose ......................................................................................... 1-1
1.2 Organization .................................................................................. 1-1
1.3 Related Documentation .................................................................. 1-2
1.4 Precautions .................................................................................... 1-2
Chapter 2 Introduction to Aero-HSD+
2.1 General Description ....................................................................... 2-1
2.1.1 The Aero-HSD+System ............................................................. 2-1
2.1.2 Standard Features ........................................................................ 2-3
2.2 Application ..................................................................................... 2-4
2.2.1 Minimum System ........................................................................ 2-4
2.2.2 Part Numbers .............................................................................. 2-5
2.2.3 Applicable External Units ...........................................................2-8
2.3 System Block Diagrams ................................................................. 2-9
2.3.1 Overview ..................................................................................... 2-9
2.3.2 HGA-7000 High Gain Antenna .................................................. 2-9
2.3.3 ARINC 741 Compatible High Gain Antenna ........................... 2-10
2.3.4 Dual Side Panel Antenna System (Future Use) ........................ 2-11
2.3.5 User Interfaces .......................................................................... 2-12
2.3.6 MagnaStar® System ................................................................. 2-13
2.4 Operation Overview ..................................................................... 2-14
2.4.1 Configuration ............................................................................ 2-14
2.4.2 User Interface ............................................................................ 2-14
Chapter 3 Equipment Drawings
3.1 Introduction ................................................................................... 3-1
3.2 TT-5035A Satellite Data Unit ........................................................... 3-2
3.2.1 TT-5035A-001 Configuration Module ....................................... 3-3
3.3 TT-5014A High Power Amplifier ...................................................... 3-4
3.4 TT-5012A Diplexer Low Noise Amplifier ......................................... 3-5

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vi TT98-113625-D
3.5 TT-5038A High Speed Data Unit (Optional) .....................................3-6
3.5.1 TT-5038A-002 Tx Coupler for Optional HSU ............................3-7
3.5.2 TT-5038A-003 Rx Power Splitter for Optional HSU .................3-8
3.6 TT-5620A 4-Wire Handset ...............................................................3-9
3.7 TT-5622A 4-Wire Cradle ................................................................3-10
3.8 TT-5621B 2-Wire Handset .............................................................3-11
3.9 TT-5622B 2-Wire Cradle ................................................................3-12
3.10 SDU and HPA Tray .......................................................................3-13
3.11 SDU Tray Connector .....................................................................3-14
3.12 HPA Tray Connector .....................................................................3-16
3.13 HSU Tray ......................................................................................3-17
3.14 HSU Tray Connector .....................................................................3-18
Chapter 4 Connectors and Pin-out
4.1 TT-5035A Satellite Data Unit ...........................................................4-1
4.1.1 Connectors on SDU .....................................................................4-1
4.1.2 SDU Front Connector ..................................................................4-2
4.1.3 SDU Rear Receptacle ..................................................................4-4
4.2 TT-5014A High Power Amplifier ....................................................4-11
4.2.1 HPA Rear Receptacle ................................................................4-11
4.3 TT-5038A HSU (Optional) ..............................................................4-13
4.3.1 Connectors on HSU ...................................................................4-13
4.3.2 HSU Front Connector ................................................................4-13
4.3.3 HSU Rear Receptacle ................................................................4-14
4.4 Cradle Connectors .......................................................................4-17
4.4.1 Connectors on 4-Wire Cradle ....................................................4-17
4.4.2 4-Wire Connector to SDU .........................................................4-18
4.4.3 Connectors on 2-Wire Cradle ....................................................4-20
4.4.4 2-Wire Connector to SDU .........................................................4-21
4.5 Mating Connectors in Aircraft .......................................................4-22

Table of Contents
TT98-113625-D vii
Chapter 5 Installation
5.1 General .......................................................................................... 5-1
5.1.1 Overview ..................................................................................... 5-1
5.1.2 Minimum System ........................................................................ 5-2
5.2 Mounting Considerations ............................................................... 5-4
5.2.1 Overview ..................................................................................... 5-4
5.2.2 SDU ............................................................................................ 5-4
5.2.3 HSU ............................................................................................ 5-4
5.2.4 Rx Power Splitter ........................................................................5-5
5.2.5 HPA ............................................................................................ 5-5
5.2.6 DLNA ......................................................................................... 5-5
5.2.7 Antenna ....................................................................................... 5-6
5.3 Electrical Installation and Wiring .................................................... 5-7
5.3.1 Wiring Symbols .......................................................................... 5-7
5.3.2 Wiring Power Supply .................................................................. 5-8
5.3.3 Wiring Antenna Systems .......................................................... 5-14
5.3.4 Wiring ARINC 429 Interfaces ..................................................5-24
5.3.5 Wiring ICAO Address .............................................................. 5-29
5.3.6 Wiring MPDS RS-422, MPDS Ethernet and ISDN .................5-32
5.3.7 Wiring Telephone Systems .......................................................5-36
5.3.8 Wiring Thrane & Thrane Handset Systems .............................. 5-39
5.3.9 Wiring MagnaStar Handsets ..................................................... 5-42
5.3.10 Wiring WH-10 Handsets .......................................................... 5-45
5.3.11 Wiring 2.4GHz Cordless (4-Wire) Phone ................................. 5-48
5.3.12 Discretes for MagnaStar/WH-10 Handset Systems .................. 5-51
5.3.13 Wiring Sigma7(2-Wire) Handsets ............................................ 5-52
5.3.14 Wiring 2.4GHz Cordless (2-Wire) Phone ................................. 5-53
5.3.15 Wiring Discretes ....................................................................... 5-54
5.3.16 Cockpit Voice and SIM Card Reader (Future Use) .................. 5-58
5.3.17 Wiring Maintenance Handset, PC and Reset ............................5-59
5.4 Electrical Installation and Wiring, HSU ......................................... 5-63
5.4.1 Introduction to HSU .................................................................. 5-63
5.4.2 Wiring HSU Power Supply ....................................................... 5-63
5.4.3 Wiring Antenna Systems With HSU Installed .........................5-65
5.4.4 Wiring HSU to MPDS RS-232 , MPDS Ethernet and ISDN ... 5-73
5.4.5 Wiring HSU to Discretes and Maintenance PC Interface ......... 5-78

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viii TT98-113625-D
5.5 Recommended Cables ..................................................................5-81
5.5.1 Introduction ...............................................................................5-81
5.5.2 Power Cables, Allowed Cable Lengths .....................................5-81
5.5.3 Recommended RF Cables .........................................................5-84
5.5.4 Recommended Cables for ARINC 429 .....................................5-84
5.5.5 Recommended Cables for MPDS Ethernet ...............................5-85
5.6 Commissioning ............................................................................5-86
5.6.1 Inmarsat Aeronautical Service & Solution Providers ...............5-86
5.6.2 Activation ..................................................................................5-87
5.7 Verifying the Installation ...............................................................5-88
Chapter 6 Configuring the System
6.1 HSD+ Configuration Program .........................................................6-1
6.1.1 Overview .....................................................................................6-1
6.1.2 Installation ...................................................................................6-2
6.1.3 Description of HSD+CP ..............................................................6-3
6.1.4 Menu Overview ...........................................................................6-5
6.1.5 Basic Configuration .....................................................................6-6
6.2 Configuration of 3rd Party Phone Systems .....................................6-8
6.2.1 MagnaStar ...................................................................................6-8
6.2.2 Sigma7 ................................................................................................................ 6-9
6.2.3 2.4GHz Cordless .......................................................................6-10
Chapter 7 Check procedures
7.1 Basic Check Flow ...........................................................................7-1
7.2 Pre-Installation Check ....................................................................7-2
7.3 Functional Test, on Ground ............................................................7-4
7.4 Interference Test ............................................................................7-5
7.5 Functional Test, Airborne ...............................................................7-6
Chapter 8 Maintenance and Troubleshooting
8.1 Continued Airworthiness ................................................................8-1
8.1.1 General ........................................................................................8-1
8.1.2 Instructions ..................................................................................8-1

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TT98-113625-D ix
8.2 Software Update ............................................................................ 8-4
8.3 Troubleshooting ............................................................................. 8-6
8.3.1 Status Signalling ......................................................................... 8-6
8.3.2 Initial Troubleshooting ............................................................. 8-11
8.4 Returning Units for Repair ........................................................... 8-15
8.4.1 Return Material Authorization (RMA) ..................................... 8-15
Appendices
Appendix A Equipment Specifications
A.1 Introduction .................................................................................. A-1
A.1.1 Total Weight of the Aero-HSD+System ................................... A-1
A.2 Aero-HSD+System Components ................................................... A-2
A.2.1 TT-5035A Satellite Data Unit (SDU) ........................................ A-2
A.2.2 TT-5014A High Power Amplifier (HPA) .................................. A-3
A.2.3 TT-5012A Diplexer Low Noise Amplifier (DLNA) ................. A-4
A.2.4 TT-5038A High Speed Data Unit (HSU) .................................. A-5
A.2.5 TT-5038A-002 Tx Coupler for Optional HSU .......................... A-6
A.2.6 TT-5038A-003 Rx Power Splitter for Optional HSU ................ A-7
A.3 Aero-HSD+Handsets and Cradles ................................................. A-8
A.3.1 TT-5620A 4-Wire Handset ........................................................ A-8
A.3.2 TT-5622A 4-Wire Cradle .......................................................... A-9
A.3.3 TT-5621B 2-Wire Handset ...................................................... A-10
A.3.4 TT-5622B 2-Wire Cradle ......................................................... A-11
Appendix B DO-160C/D Specifications
B.1 General ......................................................................................... B-1
B.1.1 Certifying Agency ...................................................................... B-1
B.1.2 Environmental Qualification Forms .......................................... B-1

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xTT98-113625-D
B.2 Aero-HSD+System Components ...................................................B-2
B.2.1 Satellite Data Unit ......................................................................B-2
B.2.2 Configuration Module ................................................................B-4
B.2.3 High Power Amplifier ................................................................B-5
B.2.4 Diplexer and Low Noise Amplifier ............................................B-7
B.2.5 High Speed Data Unit (Optional) ...............................................B-9
B.2.6 Tx Coupler and Rx Power Splitter for Optional HSU .............B-10
B.3 Aero-HSD+Handsets and Cradles ...............................................B-12
B.3.1 4-Wire Handset and 4-Wire Cradle ..........................................B-12
B.3.2 2-Wire Handset and 2-Wire Cradle ..........................................B-14
Appendix C System Messages
C.1 Types of Messages ........................................................................C-1
C.2 Cause Codes .................................................................................C-2
C.2.1 H+ Cause Codes .........................................................................C-2
C.2.2 MPDS Cause Codes ...................................................................C-5
C.2.3 ISDN Cause Codes (SLCV) .......................................................C-9
C.3 BITE Error Codes ........................................................................C-17
C.3.1 Definition of Severity Levels ...................................................C-17
C.3.2 List of BITE Codes ..................................................................C-18
Appendix D Using Commands
D.1 Getting Started ..............................................................................D-1
D.2 Commands for Troubleshooting ....................................................D-2
Appendix E AT Profiles
E.1 Frequently Used AT Commands .................................................... E-1
E.2 LES settings for AT-calls ............................................................... E-2
Appendix F References
F.1 Applicable Standards .................................................................... F-1
F.2 Other References .......................................................................... F-2
Glossary ........................................................................................................ Glossary-1
Index ............................................................................................................. Index-1