THUNDER TIGER Raptor 60 Quick guide

1
Thank you very much for purchasing the Thunder Tiger/Taya "Raptor 60" helicopter. Mr. Taya, the first F3C
Helicopter World Champion, designed this helicopter to be the highest quality model helicopter in the RC
hobby industry. The Raptor 60 is designed for modelers who love building and flying model helicopters.
Only the highest quality materials are used. With the Raptor, the pilot can really appreciate the pleasure of
flying in 3-dimensional space. Its docile handling is ideally suited for beginners. The stable hover and agility
also make it the top choice for contest fliers and extreme 3-D pilots. The Raptor requires the least amount
of assembly of any helicopter kit. The ARF version comes complete with a high performance Thunder Tiger
Pro 70H ring engine and muffler. The helicopter and engine are both manufactured by Thunder Tiger using
the most modern technology and exceed the stringent internationally recognized ISO-9001 manufacturing
standard. We have incorporated all the state-of-the-art technology into designing and making this helicopter.
We believe you will enjoy this model for a long time. We have made no compromise in designing or
manufacturing this model.
Unique Sideframe System
Aluminum side plates are used in conjunction with molded material to construct the main structure. This
design produces a minimum weight with maximum strength. If the sideframes were completely made of
molded material, then to achieve equal strength the plastic would have to be very thick and heavy. Using
molded material at the right place avoids using metal angle brackets or putting compound bends in metal
frames. Slots have been added in the frame design to permit using optional gear ratios to optimize engine
performance to suit any pilot's demand.
Bell-Hiller Mixing Control Unit
Main rotor control geometry has been carefully engineered to minimize cross-coupling in collective and cyclic
commands. Blade pitch arms and the Bell-Hiller mixing arms are designed at an angle such that the pushrod
interlinking them are at 90 degrees when the blades are at 0 degree. The pilots will get the symmetrical
cyclic control feel and flybar authority either at +10 or -10 degrees of collective. We designed this system
with the 3-D pilot in mind. We guarantee you this whole design philosophy provides a strong and accurate
control mechanism.
Shaft Drive Tail Rotor
The Raptor 60 is designed with a constant drive tail rotor system to permit full tail rotor control during
autorotations. Backward autos, pirouette autos and 180 autos are all within your reach now. It has the same
aluminum torque tube system as the Thunder Tiger/Taya Imperio helicopter. This allows obtaining the
maximum performance from any modern high gain gyros.
3D CAD Design
We used modern 3D Computer Aided Design to design and manufacture the Raptor 60. Our high-tech CAD
program allows simulation of all the moving part to ensure non-interference. The analysis automatically
analyze the weight, the mass distribution, and inertia to help us pursue a design that will provide the high
level of maneuverability needed for all-out 3-D aerobatics.
Instruction

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Repair and replacement Parts
Purchase replacement parts from the hobby shop where you have purchased the Raptor 60. Please contact the Thunder
Tiger distributor in your country, and the distributor can tell you where to obtain the parts. For example, in the U.S, all
Thunder Tiger products are distributed by Ace Hobby Distributors. On the web site www.acehobby.com, there is a list
of all the hobby shops in the USA that can special order any Thunder Tiger parts fromAce for you. Technical questions
on the Raptor will be answered quickly sending an email to [e-mail] or call Technical Support at 949-
833-7498. In Europe, Asia and Australia, please contact the distributor in your country.
Warnings
To ensure safety, please read the instruction manual thoroughly before assembly. Radio control helicopters are
sophisticated equipment, and not toys. Radio control model helicopters are capable of causing serious bodily injury if
not properly assembled or operated. The manufacturer and distributors assume no liability for damages that could
occur from the assembly or use of this product. This product is designed for hobby use only. Operating model Helicopters
requires diligence and skill. It is best to seek help and guidance from other accomplished model helicopter pilots to
ensure quick and successful learning. It is strongly recommended to join the appropriate radio control modeling governing
society in your country. For example, in the United States, it is strongly encouraged to join the Academy of Model
Aeronautics. AMA is a nonprofit organization that provides members in the United States with liability insurance and
monthly modeling magazines. For further information or to find a model
helicopter club that's nearest to you, please contact AMA at:
Academy of Model aeronautics
515 East Memorial Drive
Muncie, IN 47302
USA
[phone]
We also encourage start subscribing to different radio control helicopter magazines to learn about RC flying events,
new flying techniques, safety procedures, and hints. Rotory Modeler is a bi-monthly and Model Helicopter Techniques
is a quarterly newsletter published in the USA. Model Helicopter World is a month magazine published by Traplet
Publication in England and sold worldwide. Rotor is a monthly German magazine. Helico is a Swiss quarterly magazine.
Attention
We are unable to accept replacement or return of this model after it has been used or assembly has begun.
It is legally prohibited to duplicate or reprint this manual in any format without a written permission from the manufacturer.
The manufacturer has the right to make changes to this model or instruction without notice.
We have done our best to ensure the accuracy of information in this manual. If you are aware of any mistake, we
welcome you to notify us.
We will not accept any responsibility for any accident, breakdown, fault or trouble caused by improper usage of this
model. Please thoroughly inspect your model and range check the radio before flight. Please keep the model in its
best condition in order to enjoy it.
This model does not include all the items necessary for flying. It still needs a helicopter radio control system, a 60-
size 2-stroke engine, and a muffler.
It is difficult for beginners to fly RC helicopters by themselves. It is highly recommended that beginners seek the help
of experienced RC helicopter pilots. We recommend beginners start with an inexpensive model such as the Thunder
Tiger Raptor 30 that is also designed by Mr. Taya.
RC helicopters are not toys. The manufacturer does not assume the liability for any property or bodily damage caused
by the model or the operator.

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In order to enjoy a safe and enjoyable experience, please study the manual carefully and completely understand
the helicopter structure and operation before the first flight.
Read the warnings to avoid injuries to you and others.
WARNING –The following could cause heavy injury or death if used incorrectly.
Keep the model away from other people or animal when starting the engine.
Do not fly any model helicopter near or above people or cars. Models can sometimes go out of control
due to pilot or mechanical failure.
WARNING –The following could also cause serious injury or death if not careful.
Take precaution with model fuel. Model engine glow fuel is highly flammable.
Please check the model carefully before each flight. Make sure that nothing has loosened up or come
apart.
Make sure everything moves freely without binding or excessive friction.
Do not operate the model in rain, snow, thunderstorm, or adverse weather.
WARNING –The following could also cause serious injury or death if not careful.
Please check to make sure that your radio frequency is not used before flight. If someone else is
flying on the same frequency as your radio, then do not turn on your transmitter. Otherwise, you
can cause a crash and even bodily and property damages.
Please monitor the fuel level during flight so you do not run out of fuel during flight.
Before each flight, please check that all servos and controls move properly.
Do not modify any parts or use other than genuine Thunder Tiger parts.
Do not fly in places that are forbidden by law.
Use Loctite on screws that do not use a locknut.
When operating the model, please beware that no loose cloth or jewelry can get entangled in the
model helicopter.
Make sure the transmitter and receiver switches are on before starting the engine.
Do not touch the engine or the muffler immediately after running the engine because they are very
hot and can cause burn.
Do not use this model for anything other than hobby.
WARNING –The following describes damage that can happen to the model.
Do not leave the model in a car for a long time. The heat in the summer or the cold in the winter and
the humidity can cause damage to the model.
Be careful and watch the sharp edges and corners on the model.

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MAIN FRAME ASSEMBLY
1
For the kit, parts are bagged according to each major assembly and are labeled "Bag A, Bag
B, etc." You will note that the heading for each assembly indicates which bag correlates with
each assembly. As a good practice, only open up the bag that you need for the particular
assembly. Check the parts in that bag against the parts list shown for each assembly as well
as each sub-assembly to make sure there are no missing parts. To prevent losing small
hardware, please empty the small nuts and bolts and parts into small plastic trays on your
work table. At the end of each major assembly, there should be no left over parts.

Upper Frame Assembly
1-1
BAG A