Tiger BCF Manual

Unit 1, Greensfield Industrial Estate,
Willowburn Avenue,
ALNWICK,
NE66 2DG
UK
[phone]
Woo Sing Industrial Co., Ltd
No 20 Yunong Road
Shih-lin
Taipei
Taiwan
[phone]
www.tigerlifting.com
Email: [e-mail]
Manual BCF En 201706 v2.0
INSTRUCTION
GUIDE
- PLEASE PASS ONTO OPERATOR
Sticker here

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Unit 1, Greensfield Industrial Estate,
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ALNWICK, NE66 2DG
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Page 1 of 14
Manual BCF En 201706 v2.0
Operator Instruction Guide
MUST READ BEFORE USE
1. It is important that this manual is read and fully understood and that all instructions are
followed before using the beam clamp.
2. The beam clamp should be used by a trained and or experienced person who understands its
use and will operate the unit in a responsible and safe manner.
3. Inspect the beam clamp for any damage or wear before use. Do not use the beam clamp if it
is not in good working order. Continuous monitoring of the condition of the machine is an
important safety consideration.
4. The supplier takes no responsibility for any consequential loss or damage if the beam clamp
has been dismantled or altered by an unauthorised person, especially if original parts were
not used to repair the machine.
5. The clamps described in this manual must not be used to lift, support or transport people in
any way.
6. These clamps are for manual operation only. Do not attempt to use a motorized mechanical
device to operate the machine.
7. Check the beam clamp is of the correct profile, size and lifting capacity, or correctly adjusted,
for the beam width and that it seats correctly on the beam flange.
8. Ensure the supporting structure is adequate for the full load that will be imposed and suitable
for the application.
9. The adjusting screw must be fully hand tight before any load is applied; failure to do so could
result in serious injury to persons or damage to equipment.
10. Do not attempt to overload the machine as this could cause damage to person or equipment.
11. Always ensure the beam clamp is used, maintained and repaired by a competently trained
person.
12. Do not use the beam clamp in explosive environments unless an ATEX version has been
supplied.
Contents:
1.
Safety Information
2
6.
Product Warranty and Warnings
6
2.
Function/Operation
3
7.
Technical Data
7
3.
Inspection and Maintenance
4
8.
Exploded Diagrams
9
4.
Transport, Storage, Decommissioning
and Disposal
5
9.
Inspection Log
13
5.
Manufacturer Testing and Verification
5
For details of the full Tiger product range visit our website: www.tigerlifting.com
Due to our policy of continual product development, dimensions, weights and specifications may change without prior
notice.
© Copyright Tiger Lifting UK Limited. No part of this manual shall be reproduced, transmitted, transcribed, translated into
any language human or electronic, stored in any electronic retrieval system, in any form without the written permission of
Tiger Lifting UK Limited, Alnwick, UK

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Unit 1, Greensfield Industrial Estate,
Willowburn Avenue,
ALNWICK, NE66 2DG
Email: [e-mail]
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Page 2 of 14
Manual BCF En 201706 v2.0
1. Safety Information
Tiger Lifting products have been built in accordance with state of the art and generally accepted engineering standards.
Nonetheless, incorrect handling when using the products may cause dangers to life and limb of the user or third parties
and/or damage to the clamp or other property. The operating company is responsible for the proper and professional
instruction of the operating personnel. The personnel responsible for operation, maintenance or repair of the product must
read, understand and follow these operating instructions. These instructions are intended to make the user familiar with
the product and enable them to use it to the full extent of its intended capabilities. Acting in accordance with these
instructions helps to avoid danger, reduces repair costs and downtime and increases the reliability and lifetime of the
product.
The operating instructions must always be available at the place where the product is operated. Apart from the operating
instructions and the accident prevention act valid for the respective country and area where the product is used, statutory
regulations and procedures along with the commonly accepted regulations for safe and professional work must also be
adhered to. The indicated protective measures will only provide the necessary safety if the product is operated correctly
and installed and/or maintained according to the instructions. The operating company must be committed to ensure safe
and trouble-free operation of the product.
If the product’s ability to do a job, or to do so safely is in question - DON’T TRY IT.
Definitions
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It may also be used
to alert against unsafe practices.
Competent Person
The competent person should have appropriate, practical and theoretical knowledge and experience of the Tiger product
which will enable them to detect defects or weaknesses and to assess their importance in relation to the safety and
continued use of the unit. Competent persons may be, for example, the maintenance engineers of the manufacturer or the
supplier. However, the company may also assign performance of the inspection to its own appropriately trained specialist
personnel.
Beam Clamp
A beam clamp is a device designed to attach to a suitable steel beam section to provide a means of suspension
for a lifting appliance.
Beam
A beam is any structural steel section provided it is suitable for the purpose of lifting.
Health and Safety at Work
All equipment must be maintained and tested to meet relevant statutory regulations when put to use. It is the
responsibility of every company to ensure that their employees have been fully and properly trained in the safe operation
of their equipment.
It is the owner’s and user’s responsibility to determine the suitability of a product for any particular use. It is
recommended that all applicable industry, trade association, federal, state and local regulations are checked. Read all
operating instructions and warnings before operation.
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Page 3 of 14
Manual BCF En 201706 v2.0
Equipment Labelling
The identification label/name plate details the product type, model, manufacturer, working load limit (WLL), serial number
and the beam width range. The CE marking indicates compliance with the essential health and safety requirements of the
Machinery Directive 2006/42/EC.
2. Function/Operation
The Tiger BCF Fixed Jaw Heavy Duty Beam Clamp with D Shackle can be used for lifting, pulling or as an anchor point. It is
suitable for pulling and lifting at angles across the beam - Up to 90° side loading with no deration and 15° cross loading
with no deration along the beam.
No deration up to 90° has been established for Tiger BCF model clamps and applies only for side loading on overhead
beam attachments. It DOES NOT apply when used for lifting beams.
The working load limit specified on the label/name plate is the maximum load which can be applied to the product in
service. The clamp must only be attached to structures which are approved and recommended to carry or sustain the
maximum safe working loads which will be applied. These structures must be free from defects and have end stops fitted.
We advise that structural calculations are carried out on all beams and supporting steel work by qualified engineering
departments to ensure safe operation.
The BCF beam clamp is easy to install. To open the clamp, turn the adjusting screw anti-clockwise. Unscrew the clamp so it
is wider than the beam. Fit the clamp onto the beam. To tighten the clamp onto the beam, turn the adjusting screw
clockwise. The adjusting screw must be fully hand tight before any load is applied; failure to do so could result in serious
injury to persons or damage to equipment. Check the clamp is of the correct profile and size, or correctly adjusted, for the
beam width and that it seats correctly on the beam flange. Ensure that the clamp is in contact with the beam at the curved
mid-point of the fixed jaws. There should be no other contact between the beam and the clamp.
All clamps should be installed correctly onto the beam by a competent person and fully tightened by hand. All
lifting operations should be fully risk assessed by a competent person before commencing any operation.
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Manual BCF En 201706 v2.0
Ensure the beam clamp is strong enough for the full load that will be imposed. Ensure the lifting appliance is compatible
with the clamp and that hooks or other attachments fit freely into the shackle of the clamp.
Before removing it from a beam, make sure there is no load on the beam clamp. Unscrew the adjusting screw anti-
clockwise until the beam clamp is open sufficiently to be removed from the beam.
Where two or more clamps are used for one lift, care should be taken to ensure that no one clamp will be subjected to a
load greater than its own working load limit (WLL). The use of ancillary equipment may also be necessary, eg spreader
beam. You should seek appropriate guidance for multi-point lifting.
The BCF beam clamp is designed for static use. Moving the position of the beam clamp should only be carried out by a
qualified person and must never be done while the clamp is loaded.
Never use beam clamps which are unidentified or uncertified for lifting applications.
Never replace bolts, shackles etc without consulting the supplier or an authorised repairer.
Never throw or drop beam clamps.
Never use beam clamps on damaged or distorted beams.
Never force or wedge hooks of lifting appliances into the attachment shackle.
Never attach a load, hoist or any other object to any part of the clamp other than the anchor point.
Never attempt to move the beam clamp under load.
Never allow a load attached to the beam clamp to swing or spin unintentionally.
Never work near or under suspended loads.
3. Inspection and Maintenance
According to national and international accident prevention and safety regulations, this equipment must be inspected:
in accordance with the risk assessment of the operating company
prior to initial operation
before the unit is put into service for any subsequent use
after substantial changes
however, at least once per year, by a competent person.
Note: Actual operating conditions (e.g. operation in galvanizing facilities) can dictate shorter inspection intervals.
The intervals of inspection must be determined by the individual application and are based upon the type of service to
which the beam clamp will be subjected. In the event of any defects refer the clamp to a Tiger distributor or Competent
Person for thorough examination.
Examinations should include the following:
Examine side frame for wear, damage and distortion.
Examine adjusting screw for damaged threads and distortion.
Examine adjusting screw handle for distortion and loose bar end stops.
Examine for loose or missing fasteners, stops or nameplates.
Examine for corrosion.
Examine for illegible markings.
In the case of a clamp in-situ, examine the beam to which the clamp is attached for any distortion.
An Inspection Log is included in Chapter 9 for making a dated record of any required inspections.
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Page 5 of 14
Manual BCF En 201706 v2.0
Maintenance of the beam clamp should include the following:
Clean the beam clamp.
Lubricate any moving parts.
Correctly secure all fastenings.
The equipment should not be dismantled for cleaning or maintenance, except by an authorised competent
person.
4. Transport, Storage, Decommissioning and Disposal
Transporting the unit:
Do not drop or throw the unit, always deposit it carefully.
Use suitable transport means. These depend on the local conditions.
Storing or temporarily taking the unit out of service:
To ensure the continuing integrity of the unit you should store the unit in conditions that do not lead to damage or
deterioration. Therefore:
Inspect beam clamps and accessories before placing into storage.
Never return damaged beam clamps to storage.
The unit should be secured against unauthorised and unwarranted use.
Store the unit in a clean and dry place.
Protect the unit including all accessories against contamination, humidity and damage by means of a suitable
cover.
Protect against corrosion.
Wipe off all dirt and water.
A light oil film should be applied to the adjusting bar.
If the unit is to be used again after it has been taken out of service, it must first be inspected again by a
competent person.
Disposal
After taking the unit out of service, recycle or dispose of the parts of the unit in accordance with the legal regulations.
5. Manufacturer Testing and Verification
This product was manufactured under our single-unit control of quality and was passed with strict inspection in
accordance with our inspection standards.
Capacity (tonne)
WLL (kg)
Test Load (kg)
Capacity (tonne)
WLL (kg)
Test Load (kg)
1
1000
1500
5
5000
7500
2
2000
3000
10
10000
15000
3
3000
4500
15
15000
22500
The operating temperature range is -50°C (-58°F) to +50°C (+122 °F).
Tiger Beam Clamps have a 4:1 factor of safety. They are tested in line with the requirements within applicable sections of
the European standard EN13155 :2003+A2:2009 and the Australian standard AS4991. All items comply with the essential
health and safety requirements of the Machinery Directive 2006/42/EC. Tiger beam clamps are third party verified by SGS
Certificate Number MDC 1302.

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Page 6 of 14
Manual BCF En 201706 v2.0
6. Product Warranty and Warnings
Definitions
'Customer' means the individual, firm, company or other party with whom the Company contracts;
'Company' means Tiger Lifting UK Limited or Woo Sing Industrial Co., Ltd;
‘Contract’ the contract between the Company and the Customer for the sale and purchase of this product;
‘Defective Goods’ goods, parts or materials, which by reason of fault or incorrect design or workmanship, are found to be defective or fail or
are unable to perform in accordance with a Contract;
One Year Limited Warranty
The Company makes every effort to assure that its products meet high quality and durability standards and extends the following warranty
to the Customer of new products manufactured by the Company:
1. The Company warrants that this product, when shipped, shall be free from defects in materials and workmanship under normal use
and service and the Company shall, at its election, repair or replace free of charge any Defective Goods, provided that all claims for
defects under this warranty shall be made in writing immediately upon discovery and, in any event, within one (1) year from the date of
purchase of this product by the Customer and provided, further, that Defective Goods shall be kept for examination by the Company or
its authorised agents or returned to the Company or an authorised service centre upon request by the Company.
2. The Company does not warrant components of products provided by other manufacturers. However to the extent possible, the
Company will assign to the "Purchaser" applicable warranties of such other manufacturers.
3. Except for the repair or replacement mentioned in (1.) above, which is the Company’s sole liability and Customer's exclusive remedy
under this warranty, the Company shall not be responsible for any other claims arising out of the purchase and use of this product,
regardless of whether the Customer's claims are based on breach of contract, tort (including negligence), breach of statutory duty, or
otherwise, including claims for any loss of profit, goodwill or business opportunity or any indirect or consequential loss arising under
or in connection with the Contract.
4. This one year limited warranty is conditional upon the installation, maintenance and use of this product pursuant to the product
manuals prepared in accordance with content instructions by the Company. The warranty on this product does not apply to defects
due directly or indirectly to misuse, abuse, negligence or accidents. This warranty does not apply if the product has been subjected to
improper fittings, alignment or maintenance.
5. The Company shall not be responsible for any loss or damage caused by transportation, prolonged or improper storage or normal wear
and tear of this product or for loss of operating time.
6. This warranty shall not apply to this product if it has been fitted with or repaired with parts, components or items not supplied or
approved by the Company or which have been modified or altered.
7. The Company limits all implied warranties to the period specified above from the date the product was purchased by the Customer.
8. Except as stated herein, any implied warranties or merchantability and fitness are excluded.
If our inspection discloses a defect, the Company will repair, replace the product or refund the purchase price, if we cannot readily or quickly
provide a repair or replacement and if you are willing to accept such refund. The Company will return repaired or replacement products at
The Company’s expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of Tiger
Lifting’s warranty, then the Customer must bear the cost of storing and retrieving the product.
Disclaimer
We believe that the information in this document, including technical information and any advice, is reliable although we give
no guarantee as to its accuracy or completeness. The user of our products must determine if the product, either used alone or
conjunction with other products, is suitable for their purpose and assumes all risk and liability in connection with those
decisions. We have made every effort to make sure this document is accurate. The information contained in this document does
not form part of any contract.
Please also refer to our terms and conditions which can be found at: www.tigerlifting.com/terms-conditions/
The use of this product is beyond the control of Tiger Lifting. The warranty of this product is limited to the replacement
cost of this product should it be found to be defective in material and/or workmanship. The warranty is void if the
beam clamp is damaged, worn or used improperly. Normal wear and tear is not considered grounds for replacement.
The Tiger Lifting product warranty does not apply where there has been excessive overloading of the beam clamp.
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Unit 1, Greensfield Industrial Estate,
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Page 7 of 14
Manual BCF En 201706 v2.0
7. Technical Data
Product
Code
Capacity
(tonne)
Dimensions (mm)
Weight
(kg)
A
B
C
D
E
F
H
⌀J
K
L
M
T
BCF-0100
1.0
75-195
206-321
105
20
190
300-266
16
21
80
84
6
5.5
BCF-0200
2.0
75-195
206-321
105
20
190
311-276
18
21
88
95
8
6.5
BCF-0300
3.0
100-350
223-476
140
25
270
418-344
22
27
110
105
10
12.0
BCF-030S
3.0
75-190
216-325
140
20
190
310-271
22
27
110
105
10
9.5
BCF-0500
5.0
100-310
223-438
140
25
270
424-368
27
27
124
111
12
14.5
BCF-050S
5.0
75-190
216-325
140
20
190
315-276
27
27
124
111
12
11.0
BCF-1000
10.0
120-350
282-511
210
30
314
460-389
32
37
83
120
16
26.5
BCF-1500
15.0
203-457
463-742
250
36
416
644-558
38
44
99
146
400
20
76.0
BCF-2000
20.0
203-457
471-766
300
50
416
697-609
45
49
126
179
410
25
100.0
BCF-3000
30.0
203-457
483-800
390
63
416
742-648
50
57
138
197
416
20
TBA
T=beam clamp side plate thickness
D=maximum beam flange thickness
Technical Drawing 1t –5t

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Manual BCF En 201706 v2.0
Technical Drawing 10t
Technical Drawing 15t and 20t

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Manual BCF En 201706 v2.0
Technical Drawing 30t
Due to our policy of continual product development, dimensions, weights and specifications may change without prior
notice.

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Manual BCF En 201706 v2.0
8. Exploded Diagrams
For BCF models BCF-0100, BCF-0200, BCF-0300, BCF-030S, BCF-050S
The following diagram is intended to clarify terms that appear in the Product Operation and the Inspection and
Maintenance chapters.
Part No.
Part Name
Part
No.
Part Name
Part No.
Part Name
1/2/12
Handle assembly
7/8
Side frame with fixed jaws
14
Securing pin
3/4
Mounting bar
9
Shackle
15
Nut
5
Anchor pin
10/11
Protection sleeve
16
Washers
6
Adjusting screw
13
Keyway washers
17
Protection sleeve

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Manual BCF En 201706 v2.0
For BCF 5t model BCF-0500
The following diagram is intended to clarify terms that appear in the Product Operation and the Inspection and
Maintenance chapters.
Part No.
Part Name
Part No.
Part Name
Part No.
Part Name
1/2/12
Handle assembly
7/8
Side frame with fixed jaws
14
Securing pin
3/4
Mounting bar
9
Shackle
15
Nut
5
Anchor pin
10/11
Protection sleeve
16
Washers
6
Adjusting screw
13
Keyway washers
17
Protection sleeve

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Page 12 of 14
Manual BCF En 201706 v2.0
For BCF 10t model BCF-1000
The following diagram is intended to clarify terms that appear in the Product Operation and the Inspection and
Maintenance chapters.
Part No.
Part Name
Part No.
Part Name
Part No.
Part Name
1/2/12
Handle assembly
7/8
Side frame with fixed jaws
14
Securing pin
3/4
Mounting bar
9
Shackle
15
Nut
5
Anchor pin
10/11
Protection sleeve
6
Adjusting screw
13
Keyway washers

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Manual BCF En 201706 v2.0
For BCF 15t and 20t models BCF-1500/BCF-2000
The following diagram is intended to clarify terms that appear in the Product Operation and the Inspection and
Maintenance chapters.
Part No.
Part Name
Part No.
Part Name
Part No.
Part Name
1/2/12
Handle assembly
7/8
Side frame with fixed jaws
14
Securing pin
3/4
Mounting bar
9
Shackle
15
Nut
5
Anchor pin
10/11/17
Locking handle
16
Washer
6
Adjusting screw
13
Keyway washer

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Page 14 of 14
Manual BCF En 201706 v2.0
9. Inspection Log
Test Certificate/DOC Number
Model Number
Product Description
Date introduced into service
Serial Number
Date
Comments
Signature

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Manual BCF En 201706 v2.0
Tiger Taiwan
Woo Sing Industrial Co., Ltd
No 20 Yunong Road
Shih-lin
Taipei
Taiwan
Phone: [phone]
Fax: [phone]
[email protected]
Tiger UK
Tiger Lifting UK Limited
Unit 1, Greensfield Industrial Estate,
Willowburn Avenue,
ALNWICK,
NE66 2DG
UK
Phone: [phone]
Fax: [phone]
[email protected]
www.tigerlifting.com
© Copyright Tiger Lifting UK Limited. No part of this manual shall be reproduced, transmitted, transcribed, translated into any language human or
electronic, stored in any electronic retrieval system, in any form without the written permission of Tiger Lifting UK Limited, Alnwick, UK