Bishamon KGL20NHF Operation manual

Read this manual carefully and understand completely before operating stackers. Keep filing this
manual for future reference. If this copy is lost, please contact your local supplier for a replacement.
Read the Operation Manual NEVER go under forks. NEVER sit, stand or ride on
thoroughly before using forks. SEVERE PERSONAL
the Stacker. Important or DEATH could result. INJURY or DEATH could
Warnings are described. result. or uncontrollable. SEVERE
*Incorrect operation may PERSONAL INJURY and
result in an accident.
result.
DO NOT operate or turn DO NOT overload lifter.
DO NOT load on one fork more
higher position, or it may designated capacity and
result in falling of the load. load center rating.
or DEATH could result. DAMAGE.
KEEP AWAY from open SHOCK HAZARD !
wheels that could result in
create loss of control and Handle battery after fully Emergency Stop Button
reading instruction manual. before handling battery.
INJURY.
Disconnect power and push
SEVERE PERSONAL INJURY
result in SEVERE PERSONAL
flame when charging battery.
load on tips of forks.
SEVERE PERSONAL INJURY
DO NOT use in areas of multi
prevent SEVERE PERSONAL
KEEP FEET CLEAR of rolling
SEVERE PERSONAL INJURY.
level floor surface that could
INJURY and PROPERTY
DO NOT use Stacker on slope,
unlevel or soft surface. Stacker
may become unstable and /
PROPERTY DAMAGE could
around when load is kept at more than other and DO NOT
USE ONLY in areas clear of
ALWAYS stay within the all personnel and objects to
In this manual, 「Warning」, 「Caution」are defined and specified as below. Notice of Warnings are
very important for safe operations. As these are very Important to protect operators from accidents
resulting in personal injury and death, and damage to property, so make sure to read thoroughly and
understand fully before operation.
Warning Incorrect operation may result in serious injury or death of the operator.
Caution Incorrect operation may result in injury and damage to the property. The
occurence of the danger is lower than "Warning" articles.
Explanation of Terms and Symbols

1. READ THIS MANUAL COMPLETELY BEFORE USING AND THOROUGHLY UNDERSTAND AND FOLLOW
ALL SAFETY INSTRUCTIONS.
2. DO NOT exceed the rated load capacity.
3. KEPP HANDS OFF moving parts such as chain and pulley.
4. KEEP FEET CLEAR of rolling wheels that could result in severe personal injury.
5. DO NOT LOAD the platform stacker improperly centered on the fork.
ENSURE that the load is evenly distributed. UNBALANCED loads may become unstable and fall.
SEVERE PERSONAL INJURY and PROPERTY DAMAGE COULD RESULT.
6. NEVER modify the platform stacker in any manner without prior written consent of Sugiyasu Corporation.
7. Perform the regular maintenace according to the manual.
Model No. KGL20NHF
Capacity(kgs) 200
A Vertical Travel (mm) 980
B Min. Height (mm) 80
C Max height (mm) 1,060
D Overall Height (mm) 1,344
E Overall Width (mm) 571
F Overall Length(mm) 963
G Fork Outside Width (Max - mm) 454
H Fork Outside Width (Min - mm) 148
I Fork Length (mm) 600
J Fork Width (mm) 70
K From Fork End to Front wheel (mm) 190
Rising Speed 37
Lowering Speed 37
Rising Speed 55
Lowering Speed 37
L Load Center (mm) 300
M Rear Wheel Diameter (mm) 125
N Front Wheel Diameter (mm) 80
O Minimum Turning Radius (mm) 808
Machine Weight (kgs) 57
Fork Height
Without Load (Sec.)
With Full Load (Sec.)

NEVER OPERATE THE PLATFORM STACKER IF IT MALFUNCTIONS, HAS BROKEN, DAMAGED OR WORN
PARTS. USE OF THE PLATFORM STACKER IN THIS TYPE OF CONDITION COULD RESULT IN SEVERE
PERSONAL INJURY OR PROPERTY DAMAGE.
1 Check for any distortion, stress cracks or breaks in welds, materials and castings (Frame Pipe and Table).
2 Check for any distortion, stress cracks or breaks in welds and materials (Fork).
3 Check for smooth rolling and free rotation of the wheels.
4 Check for rust, crack and kink in chain.(Monthly)
5 Check for the function of brake.
6Check if forks rise when pushing "UP" button.
7Check if forks lower when pushing "DOWN" button.
8Check for any abnormal noise from screw cylinder during rising and lowering operation.
① Put load on forks so that CG of the load can be located at center of
forks.
① Push "DOWN" button to lower forks. Forks stop lowering when releasing button.
① Push "Emergency Lowering" button to lower forks. Forks stop lowering when releasing button.
① Push "Emergency Stop" button to stop.
・When button is being kept pushed (locked), electricity is not supplied.
・Turn button clockwise to release locking.
② Push "UP" button to raise forks. Forks stop rising when releasing button.

Hold the Handle Pipe of inclining area and maneuver the stacker slowly.
Brake (Wheel Lock) is equipped at right side caster.
(Both wheels get locked at same time firmly)
① Lock the Brake (wheel)
Push down Brake Pedal
② Release the Brake
Push down Lock Release Pedal
Slide the battery along with rail and insert until lock hook clicks into place.
Release Lock Hook and then pull up battery.

Perform the periodic inspections for safe operation.

The below show how to deal with relatively minor malfunctions. For other further issues,
please contact your supplier of this stacker.
・ Insufficiency of a battery
・ Loose Motor Cable, or
Wiring Breakage
・ Loose Cable of Switch
・ Loose Motor Cable, or
Wiring Breakage
・ Loose Cable of Switch
Beep sound during operation ・ Insufficiency of a battery
Does Not Rise with loaded ・ Load is exceeding capacity → Reduce load to below capacity
When disposing of this stacker, dispose of the metal, non-metal, plastic, and hydraulic oil
components separately. There are regulations for disposing of the hydraulic oil, so make
sure to sourt and follow the local rules. If you have any questions regarding disposal,
please check with your supplier of the stacker.
Warranty
Should the unit malfunction within the warranty period (Within one (1) year of purchase)
when it has been operated in accordance with the user manual and the warning labels on the
unit, we will adjust the defective component, repair it, or send a replacement part free of
charge. However, this does not apply in the case of secondary damage or any damage to
which any of the following apply :
(1) Damage or injury resulting from incorrect operation, improper inspection, improper
storage, or any other type of negligence
(2) Damage of injuries resulting from changes (modifications) that negatively impact the
product's operation mechanism
(3) Consumable parts that are damaged and need to be replaced
(4) Damage or injury resulting from fires, earthquakes, wind, floods, or other natural
disasters or external factors
(5) Problem resulting from specified parts not being used
(6) Error in the warranty claim process (Ex : failure to indicate Model or Serial No. etc.)
(7) Damage or injury resulting from installation
(8) Repairs performed not by our company or not by our authorized dealer
(9) Damage confirmed to be the result of overuse, user error, or accident
Furthermore, all rubber components and other naturally degradable products used in this
products and its accessories, as well as all consumable products, fall outside the scope
of this warranty.
How to Claim Warranty
If you decide to file claim for this product based on the above, please contact your dealer.
The dealer will carry out the necessary procedures. In addition, we can not decide whether
or not any particular situation falls within the scope of this warranty.
→ Charge battery, or replace battery
・ Insufficiency of a battery (Can be lowered by Emergency Lowering Button)
→ Connect Cable, or replace
→ Connect Cable, or replace
Button, or Wiring Breakage
Does Not Lower without load
→ Charge battery, or replace battery
Symptoms of malfunction Possible Cause Action
→ Connect Cable, or replace
→ Connect Cable, or replace
Button, or Wiring Breakage
Does Not Rise without load
→ Charge battery, or replace battery
This Stacker is not waterproof, so rust, corrosion, short citcuits, and other damage caused
by water is not covered under warranty.

・Product does not work properly →Review the manual and try to find solution
→Contact your supplier and request repairs
→
・Repairs out of warranty period →Consult with your supplier
・Availability of Spare Parts →
Contact your lifter supplier for any information regarding after service.
When contacting your lifter supplier, provide following information.
・Model No.
・Serial No.
・Purchase Date
・Conditions of trouble
Record the above information in the table below for future inquiries.
Type
Serial No.
Purchase Date
Stacker Supplier
Installer
Date :
Date :
Date :
Date :
・Product still does not work properly
・Repairs within the warranty
period
The warranty is valid one year from the date of
purchase. We will service your product in
accordance with warranty conditions.
The spare parts are available for 8 years after
discontinuing manufacturing
Trouble Date and conditions

3-21, 4-Chome, Hongo-Cho, Takahama City,
Aichi, Japan 444-1394
Tel. [phone], Fax. [phone]
http//www.bishamon.co.jp/