Modulift CMOD 50 User manual

The CMOD Spreader Frame is modular in span, and every frame consists of 4 Corner Units, with intermediate Struts that
can be bolted into the assembly to achieve different spans. The CMOD 50 has an assembled span ranging from 1m by
1m to 11m by 11m and all spans inbetween.
STRUT
• Personnel using this system should be suitably trained, competent and have a clear understanding of Safe Slinging procedures
• The use of Modulift equipment must be in accordance with the procedures laid down in ‘Lifting Operations and Lifting Equipment
Regulations 1998’ (LOLER)
• NEVER EXCEED STATED SWL - ADHERE TO SWL IN TABLE 2, FOR PARTICULAR SLING ANGLE USED
• THE TOP SLING LENGTH IS CRITICAL TO THE SAFE USE OF THE SPREADER - ENSURE YOU ARE REFERRING TO
THE CORRECT TABLE
CMOD 50
Spreader Frame
TABLE 1: COMPONENT LIST
PART REF: DESCRIPTION WEIGHT / ITEM
P1 CORNER UNIT 150kg
P2 4.0m STRUT 140kg
P3 2.0m STRUT 82kg
P4 1.0m STRUT 53kg
P5 0.5m STRUT 38kg
P6 35t SHACKLE 20kg
P7 25t SHACKLE 14kg
P8 M20X65, GRADE 8.8, HT BOLTS NUTS & WASHERS
MODULIFT UK LTD
Tel: [phone] Fax: [phone] Email: [email protected] www.modulift.com
Assembled Frame:
CORNER UNIT
CMOD 50 - FRAME SPECIFICATION
• Ratedatamaximumof60tonnesSWLpleaseseetable2forSWLatspecicspans
• Sling to Vertical Angle, β, no more than 45 degrees
• Corner Units are rated at 15 tonnes each (60t combined capacity)
• Bolt tightening torque: 150Nm. Spanner size required: 30mm
• Recommended additional equipment: Torque Wrench, Podger Spanner and Ring Spanner
WARNING!
P8
P6
P2 - P5
P1
Span
β= ‘Sling to Vertical’ Angle (STV)
Fig. 1. Typical CMOD Spreader Frame Assembly
β
P7

MODULIFT UK LTD
Tel: [phone] Fax: [phone] Email: [email protected] www.modulift.com
• Max number of Struts allowed in assembly: 5
per side
• Assemble longer Struts in the centre of the
conguration
• Sling angle is crucial to safe use of frame
First pick the span required for your frame (e.g. 2m x 5m) and the Sling
Angle (we recommend 30° STV where possible), then check the SWL via the
appropriate table. Read the table by locating the lower span on the y axis
of the chart and the larger on the x. The cell which you are referred to, will
indicate the SWL for your chosen span. If your exact span is not noted in
the table, then please round up or down to the values that will give you the
lowest SWL (to ensure no overloads are applied). Please contact Modulift for
conrmationonyourSWLifrequired.SWLgivenintonnes.
The top sling must be positioned centrally
in the Shackle pin to ensure even loading.
Contact your Modulift supplier for supply of
loose spacers where required
CMOD 50: UK 2014A
DO’s & DON’TS
• Do ensure that the frame is only loaded at the
Corner Units and they are all equally loaded
• Do ensure enough clearance between frame and
the load to prevent the load hitting the frame. Any
collision could cause failure of the frame
• Do not undertake a lift without the correct use of
appropriate top slings
• Do not hang any loads from the Strut tube or
anges
• Do not exceed the stated SWL for your span
• Do not rig the lower slings more than 6°from
vertical
ASSEMBLY PROCEDURE
1. Check the ID plates on each Modulift component to ensure
the correct size is used.
2. Lay out the Struts and Corner Units in the correct
conguration
3. Checkthatallangesareclearfromdebris,sandetc.
before connection
4. Bolt the components together* using bolts, nuts & washers
provided. Tighten the bolts to torque as shown overleaf
5. Loop the top Shackles through the bows of the Corner Units
so they contact ‘bow-to-bow’. The eye of the top slings can
then be passed through the jaws of the Shackles and the
pins replaced
6. Loop the bottom Shackles through the eyes of the drop
slings and connect to the bottom of the Corner Unit with the
Shackle pin
7. Attach the lower slings to the load to be lifted
8. The assembled Spreader Frame and lifting rig must be
thoroughly checked by a competent person prior to lifting
CMOD 50
Spreader Frame
• Do not under any circumstances hang load(s)
fromthetubeoranges-theSpreaderFrameis
designed for compression - not bending
• Ensure that the top Shackle contacts the bow of the
corner plate ‘bow-to-bow’
• The CMOD system is designed in accordance with
BSEN13155:Cranes,Safety,Non-xedLoadLifting
Attachments
*The use of a Podger Spanner will aid in assembly through helping to align the bolt holes by forcing it through
11 32
10 41 31
9 50 39 29
8 50 48 37 28
7 60 50 45 35 27
6 60 60 50 43 33 26
5 60 60 60 50 40 32 25
4 60 60 60 50 49 38 31 24
3 60 60 60 60 50 47 37 30 23
2 60 60 60 60 60 50 45 36 29 23
1 60 60 60 60 60 60 50 44 35 28 22
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11 18
10 23 17
9 28 21 16
8 28 27 20 15
7 34 28 25 19 14
6 40 34 28 24 18 14
5 40 40 34 28 23 17 13
4 50 40 40 28 28 21 17 13
3 50 50 40 40 28 26 21 16 12
2 50 50 50 40 34 28 25 20 16 12
1 50 50 50 50 40 34 28 25 20 15 12
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30° STV SWL = tonnes
45° STV SWL = tonnes
Span/m
Span/m
Span/m
Span/m
Table 2