TJM Pro Series User manual

Installation and User Manual
Product:
TJM Pro Series Single Air Compressor
Vehicle:
Generic
Part No.
013COMPVPROS
For product warranty please refer to our website www.tjm.com.au
File: f-17800
Page 1 of 19
10/12/2021
•Before commencing fitment read instructions and ensure all listed components are supplied.
•It is a condition of the warranty that the product has been correctly installed by suitably qualified
personnel and is used in accordance with accompanying instructions where provided. For product
warranty please refer to our website www.tjm.com.au
•Estimated Fitting Time: 2 hrs
•Treat any holes drilled into the vehicle body with rust preventative paint.
•Holes drilled for cable routing should have a suitable sized rubber wiring grommet installed. This will
prevent damage to the cables.
•Always place the product on a soft workspace to prevent damage prior to installation.
•Do not mount compressor below the water-wading line of the vehicle. Refer to the vehicle manufacturer
for this specification.
•Compressor surface becomes very hot during operation. Mount away from flammable materials and
avoid locations where it may be accidently touched while operating.
•Rated for 12 V DC systems only.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 2 of 19
10/12/2021
Table of Contents
1.0 Compressor Specifications...................................................................................................................... 3
1.1 Bill of Material..................................................................................................................................... 3
1.2 Electrical Specification ........................................................................................................................ 4
1.3 Performance........................................................................................................................................ 4
1.4 Hardware and Fittings......................................................................................................................... 4
1.5 Recommended Fastener Torque Settings........................................................................................... 4
2.0 Compressor Assembly ............................................................................................................................ 5
2.1 Accessory Installation ......................................................................................................................... 5
2.2 Air Filter Installation............................................................................................................................ 6
3.0 Vehicle Mounting.................................................................................................................................... 7
3.1 Mounting Location.............................................................................................................................. 7
3.2 Compressor Mounting Configuration................................................................................................. 8
3.3 Securely Mounting the Compressor ................................................................................................... 9
4.0 Wiring the Compressor System ............................................................................................................ 10
4.1 Electrical Diagram ............................................................................................................................. 10
4.2 Connecting Wiring System................................................................................................................ 12
4.3 Mounting Actuator Switches ............................................................................................................ 13
5.0 Post- Installation Examination.............................................................................................................. 14
5.1 Leak Testing....................................................................................................................................... 14
5.2 Post installation checklist.................................................................................................................. 14
5.3 Post installation notes:...................................................................................................................... 15
6.0 Operating Instructions.......................................................................................................................... 16
6.1 Pro Locker activation......................................................................................................................... 16
6.2 Tyre inflation..................................................................................................................................... 16
6.3 Safety information ............................................................................................................................ 16
6.4 Operation Guide................................................................................................................................ 17
7.0 Maintenance......................................................................................................................................... 18
7.1 Routine Maintenance........................................................................................................................ 18
7.2 Troubleshooting Guide ..................................................................................................................... 18
7.3 Serviceable Components .................................................................................................................. 19

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 3 of 19
10/12/2021
1.0 Compressor Specifications
1.1 Bill of Material
Item No.
QTY
Part Number
Description
1
1
F-17615
Compressor
2
1
013COMPVPS120-90
Pressure Switch
3
1
F-14002
Wiring Harness –Cabin
4
1
F-17799
Wiring Harness –Engine Bay
5
1
013COMPVACTSWITCH
Compressor Activation Switch Kit
6
2
F-25479
Bracket Backing Plate
6

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 4 of 19
10/12/2021
1.2 Electrical Specification
Voltage
12 V DC
Current Draw (0 Bar / 0 PSI)
26 A
Current Draw (2 Bar / 29 PSI)
33 A
Fuse Type and Rating
ANS 40 A
IP Rating
54
Motor thermal cut-off
105°C
1.3 Performance
Air flow (0 Bar / 0 PSI)
86 LPM / 3.0 CFM
Air Flow (2 Bar / 29 PSI)
66 LPM / 2.3 CFM
Duty Cycle (80 PSI, 60 minutes @ 23°C)
100 %
Pressure Switch Operation
Off @ 120 PSI / On @ 90 PSI
Safety Relief Valve Opening Pressure
1070 kPa / 155 PSI
1.4 Hardware and Fittings
Pro Locker Solenoid / Pressure Switch ports
6 x ⅛” BSPT ports (3 each side of air tank)
Tyre Inflation / Accessory ports
2 x ¼” BSPT ports (1 each side of air tank)
Safety Relief Valve
Factory-set 155 PSI, ⅛” NPT male thread
Compressor to Bracket Bolts (Included)
6 x M5 x 22 Socket-head Cap screw
Base-plate to Vehicle Bolts (Not Included)
4 x M6 or M8 bolts and nuts
1.5 Recommended Fastener Torque Settings
M5
5 Nm + / - 10%
M6
9 Nm + / - 10%
⅛” BSPT
5 - 6 Nm
¼” BSPT
6 –8 Nm

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 5 of 19
10/12/2021
2.0 Compressor Assembly
2.1 Accessory Installation
The 12 V solenoid shown is supplied with the TJM Pro Locker. The ¼” BSPT hose fitting shown is supplied
with the TJM Airline Kit, TJM Bulkhead Fitting Kit, TJM Fascia Panel Mount Kit or Bulkhead Fittings kits
which can be purchased separately.
3 x ⅛” and 1 x ¼” ports shown.
Additional ports on opposite side of air tank.
oDetermine the desired mounting
configuration for the compressor and select
the desired outlet ports for the accessories –
there are 8 available outlet ports in total.
oTo fit the Pressure Switch and Pro-Locker
solenoids, remove one of the ⅛” BSPT plugs in
the air tank using a 5mm hex key.
oTo fit the TJM Airline Kit, remove one of the
¼” BSPT plugs in the air tank using a 6 mm
hex key.
oIf necessary, remove the safety relief valve to
provide space for the accessory fitment.
oApply sealant paste (e.g. Loctite 567) or
sealant tape to one end of the threaded
fitting of the accessory.
oInsert accessory into the air tank port and
tighten.
oRecommended installation positions are
shown in the figure.
oIf the safety relief valve was removed, apply
sealant paste or sealant tape and re-install
the valve to the same port.
oIf using a thread sealant allow curing time
according to the manufacturer specification
NOTE: DO NOT over-tighten, may cause damage to thread.
1/4” BSPT

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 6 of 19
10/12/2021
2.2 Air Filter Installation
Ensure filter is assembled in a dry working environment.
oThe compressor has a two-stage air filter
supplied loose which must be installed prior to
operation.
oRemove the protective plug from the
compressor inlet port.
oScrew the filter housing into the port.
NOTE: Hand tighten only.
oTo replace the filter elements, pull the outer
cover from the air filter assembly.
oRemove the foam and felt elements and
replace.
oPress the outer cover back into place, ensure
that the clips on the housing are aligned to
make a secure fit.
NOTE: Check the Air Filter elements at frequent intervals. If Air Filters become damaged, wet, or dirty,
DO NOT use the compressor until air filters are replaced. Contact a TJM Distributor for service.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 7 of 19
10/12/2021
3.0 Vehicle Mounting
3.1 Mounting Location
When deciding an appropriate place to mount the compressor within the vehicle, consider the following:
oCarefully consider the mounting location of the compressor. There must be a minimum of 10mm
clearence from the Air Filter surface & a minimum of 15mm clearence from the fan housings of the
compressor.
oAvoid proximity to heat sources.
oAvoid exposure to direct sunlight.
oAvoid mounting in areas which are submerged during a water crossing.
oEnsure that the air filter inlet has access to cool, dry air.
oEnsure there is adequate clearance for air flow to the air filters and from the compressor exhaust
fans.
oCompressor will become hot when used, ensure it is out of reach of children or pets, and away from
flammable materials.
oThe compressor should be mounted only on rigid panels with a thickness of no less than 1.5mm.
oThe bracket backing plates (F-25479) may be used for additional rigidity and shall be used if
mounting to a panel less than 2.0mm thick.
oBefore installation, consider the location of the 2-Pin connectors.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 8 of 19
10/12/2021
3.2 Compressor Mounting Configuration
The compressor can be mounted at 5 angles to suit the available space: vertical (as supplied), at 30°
from vertical, or horizontal. This adjustment can be made before or after installation in the vehicle.
oUsing a 4 mm hex key, remove the 6 x
M5 x 22 mm mounting screws and washers
between the compressor and base plate
(3 x front and 3 x rear).
oRemove the compressor from the base plate
oRemove 2 x M5 x 10 mm screws from the fan
cover on the desired mounting side and
fasten them into the threaded holes
previously used for the base plate.
oReposition the compressor, apply some
silicone grease between the rubber isolator
and compressor to assist assembly.
oFasten the M5 x 22 mm screws, for horizontal
installation the centre rubber isolators do not
take screws.
oEnsure the connecting plate and washers are
fitted between the screw and rubber isolator.
M5 x 22

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 9 of 19
10/12/2021
3.3 Securely Mounting the Compressor
Consideration must be applied when selecting the mounting configuration to ensure there are enough
clearances for the compressor components and any accessories fitted.
oIt is possible to undo the screws on one side of
the compressor and rotate the body of the
compressor to give better access to the base-
plate.
oAfter securing the base-plate the screws must
be re-installed.
oPlace the bracket on the desired mount location and mark the position of 4 holes for mounting
fasteners.
oDrill 4 x 6.5 mm (for M6 bolts) or 8.5mm (for M8 bolts) holes on the marked locations.
Do not drill greater than 9 mm.
oFit the backing plates (supplied loose in the compressor box), if required to support the underside of
the mounting surface.
oSecure the base-plate and bracket backing plates (F-25479) to the vehicle using M6 or M8 bolts,
spring washers and nuts (not included with the compressor). If using M6 bolts, ensure the washers
adequately cover the base-plate surface.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 10 of 19
10/12/2021
4.0 Wiring the Compressor System
4.1 Electrical Diagram
Figure 1: TJM Vehicle Mount Compressor Recommended Wiring Diagram

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 11 of 19
10/12/2021
Figure 2: Suggested Power Harness Configuration

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 12 of 19
10/12/2021
4.2 Connecting Wiring System
oUsing the wiring diagram F-14002 depicted in Figure 1, plug the correct coloured female terminals to the
appropriate switch terminal.
oLocate an accessory outlet or power outlet that supplies 12 V DC and is powered when the vehicle ignition
key in the “ACC” or “ON” position.
oTJM recommends wiring the Red/Yellow +12 V wire to the Ignition circuit to reduce likelihood of
compressor draining the battery.
oUsing an automotive quality connectors or soldering iron, splice the Red/Yellow wire to the positive (+)
wire on the chosen source. Insulate the connection to prevent possible short circuit.
oLocate an active dash light 12 V supply wire.
oUsing an automotive quality connectors or soldering iron, splice the Blue/White wire to the active dash
light supply wire. Insulate the connection prevent possible short circuit.
oRoute the remainder of the wiring loom to the compressor and plug the F-14002 & F-17799 4-Pin
connectors together .
oPlug the 2, singular female flag-connectors to the pressure switch (the order of the connectors does not
affect operation).
oIf installing Pro Locker activation, plug the solenoid connectors into the loom. The yellow and black
connector to the Rear Locker Solenoid, and the green and black connector to the Front Locker Solenoid.
oPlug the compressor motor connector into the Red/White and Black loom connector.
oThe TJM Pro Series compressor is not supplied with a power supply harness, refer to figure 2 for the
recommended 12V power supply installation. A male connector and 40A ANS fuse are supplied, the power
supply harness must be fabricated by suitably qualified personnel.
oPlug the power supply harness into the F-17799 loom connector.
oConnect the red wire to the battery positive terminal, and the black wire to the battery negative terminal.
oSecure the loom to the vehicle at regular intervals to prevent wear.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 13 of 19
10/12/2021
4.3 Mounting Actuator Switches
Compressor and Actuator switches should be mounted in a position best suited to the driver, consider the
following:
oSwitches must be hard mounted and never hanging from the wiring alone.
oSwitches should be easily seen and accessible to the driver.
oEnsure that the switches are out of the way of accidental activation by passengers or driver.
oSwitches should be mounted away from potential exposure to water.
oEnough room should be left behind the mounting face to fit the switch and wiring.
Note: The Pro Locker actuator switches are supplied with the Pro Locker.
oCreate 21 mm x 41 mm rectangular cut-out
for each switch.
oSecurely snap switches into position.
oWhen wired according to Figure 1, the switch
will illuminate Green when the dash lights are
ON, and Red when the compressor is ON.
oAlternatively, if Pro-Lockers are not used or
the compressor isolator switch is desired to
be installed elsewhere, a TJM Fascia Panel
(013COMPDFMK) may be used to mount the
compressor isolator switch.
oAdditionally, a standard 52mm Pressure
Gauge, 2x airbag Schrader valves and an
outlet port can also be installed on the panel.
oIt is suggested to mount the panel onto the
side fascia of the drawer system.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 14 of 19
10/12/2021
5.0 Post- Installation Examination
5.1 Leak Testing
Complete the following test with the vehicle in park and the engine off.
1. Turn on the compressor on.
2. The compressor air tank will fill to reach operating pressure.
3. Wait for the Pressure Switch to turn off the compressor at 120 PSI.
4. Monitor the time. The compressor should not reactivate within a period of 10 minutes.
NOTE: If the compressor refills in this time frame, there is a leak in the system. Complete the
following to determine and control the source of the leak.
5. While the compressor is pressurised, spray soapy water on all the air fittings.
6. Bubbles will appear at the source of the leak.
7. De-pressurise the system.
8. Re-tighten the leaking fitting/s and repeat leak test.
9. If leaking continues, remove fittings, reapply sealant, and then re-assemble.
5.2 Post installation checklist
□Compressor operational check completed.
□Leak Test completed.
□Compressor safely mounted using appropriate hardware.
□Wiring Loom installed according to the TJM Diagram.
□Air lines securely installed.
□Switches hard-mounted to dash and out of reach of accidental activation.
□Switches function and illuminate correctly.
Checked By:
Date:

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 15 of 19
10/12/2021
5.3 Post installation notes:

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 16 of 19
10/12/2021
6.0 Operating Instructions
6.1 Pro Locker activation
oSwitch on the compressor from the actuator switch.
oThe compressor will pressurise to approximately 120 PSI and then automatically switch off.
oUse the Pro Locker actuation switches to engage and disengage the Lockers as needed.
oWhen system pressure drops below 90 PSI the compressor will automatically switch on.
oAfter use switch off both the Locker switches and the compressor switch.
6.2 Tyre inflation
oConnect the hose for tyre inflation to the compressor using the ¼” BSPT port with a quick-connect
fitting (supplied in TJM Airline Kit).
oSwitch on the compressor from the actuator switch.
oThe compressor will pressurize to 120 PSI and then automatically switch off.
oConnect the tyre chuck to the tyre valve to inflate. The compressor with automatically restart to
supply air once the tyre is connected.
oCheck desired pressure is reached using a tyre pressure gauge. Note: measure the pressure with no
air-flow to the tyre for accurate reading.
oAfter use switch off the compressor.
6.3 Safety information
oThe compressor will become very hot during use. Do not touch the working end of the compressor
during or immediately after use. Wear gloves when changing the hose connection.
oAlways ensure air pressure in the compressor is discharged before installing hoses and fittings or
undertaking maintenance.
oDo not operate the unit without the safety relief valve installed.
oNever blow compressed air directly at people or pets. Compressed air can blow dirt particles into
the atmosphere which can irritate the skin, eyes and/or respiratory system.
oDo not use the compressor without mounting to a solid surface.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 17 of 19
10/12/2021
6.4 Operation Guide
oThe compressor is designed for individual use, not for commercial or industrial applications.
oThe compressor is fitted with a thermal cut-off switch. This switch protects the motor from
overheating. If the compressor cuts-out, turn off the power switch and allow the compressor to
cool for at least 45 minutes before attempting to restart.
oThe compressor duty cycle is rated at 23°C. Higher ambient temperature will reduce the duty cycle.
oThe duty cycle is rated over a 60-minute operating period. The compressor is not rated to run
continuously beyond the specified duty cycle.
oTJM recommends using the compressor while the vehicle engine is running, operating the
compressor with the vehicle engine off can rapidly drain the battery.
oDischarged air will contain moisture due to air humidity. When using the compressor in conjunction
with an on-board air tank, TJM recommends installing a moisture trap before the air tank inlet
and/or fitting the air tank with a drain valve.
oThe compressor is fitted with a safety relief valve, set at factory to 155 PSI. The valve can also be
manually opened to discharge air pressure by pulling on the ring at the top of the valve. It is
recommended to discharge the air system after using the compressor.
Safety Relief Valve
oThe safety relief valve can be manually actuated
by pulling on the ring at the top of the valve.
oValve may be hot –use gloves while operating
valve.
oDO NOT operate the compressor without the
relieve valve installed.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 18 of 19
10/12/2021
7.0 Maintenance
Always ensure that the pressure in the compressor has been discharged before commencing.
7.1 Routine Maintenance
oPeriodically inspect and replace the air filter. Blocked air filters significantly reduce compressor
performance. Never run the compressor without a filter –this will reduce the life of the
compressor.
oPeriodically check fittings and airlines for leaks.
oPeriodically inspect mount bolts to ensure that they remain tight.
oPeriodically check the safety relief valve –ensure air is released when the manual override is pulled.
Note: The compressor does not use oil lubrication –there is no requirement to check / fill oil.
7.2 Troubleshooting Guide
This is a basic guide for field troubleshooting only. If the compressor does not operate after taking these
steps, refer to a TJM distributor.
Problem
Possible Cause
Resolution
Compressor does not run
Thermal cut-off
switch active
Switch off power, wait 45 minutes for
compressor to cool, restart.
Wiring Fault
Check that wiring has been connected
according to diagram. Check power
switch illuminates green with dash lights
and red when switched on.
Fuse blown
Replace 40 A Maxi blade fuse.
Relay blown
Test with another relay and replace if
required
Faulty pressure
switch
Check for voltage at relay terminal 86.
Replace switch if required.
Compressor switches on and off
frequently
Air leakage
Check all air lines and fittings for leaks.
Compressor does not switch off at
120 PSI (observe relief valve opens
while running)
Faulty pressure
switch
Replace pressure switch.
Compressor air flow lower than normal
Blocked air filter
Inspect air filter and replace if dirty.
Unusual noise or vibration
Worn isolators
Replace isolators.
Loose mounts
Tighten all mount bolts.

TJM Pro Series Single Air Compressor: Installation and User Manual
For product warranty please refer to our website www.tjm.com.au
File: F-17800
Page 19 of 19
10/12/2021
7.3 Serviceable Components
There are several serviceable components fitted to the compressor. These components include the pressure
switch, the copper connecting tube, compression fittings and relays. All these items are located under the
top cover.
NOTE: It is recommended that all serviceable components be serviced by suitably qualified personnel
The major components of the compressor are designed to be maintenance-free for the life of the unit. The
following parts are available for servicing requirements:
013COMPVFILTER01 - Filter housing and element combined kit
013COMPVFILTER02 - Filter housing kit to replace housing only
013COMPVFILTER03 - Filter element kit
013COMPVACTSWITCH - Replacement activation switch kit
013COMPVMOUNTKIT –Replacement rubber isolator and bolt kit
013COMPVSRV155-18N –Safety relieve valve 155 PSI, male ⅛” NPT
013COMPVPS120-90 –Pressure switch OFF 120 PSI / ON 90 PSI