TMG TMG-9000GE User manual

WWW.TMGINDUSTRIAL.COM Toll Free:1-877-761-2819
PORTABLE GASOLINE GENERATOR
Model: TMG-9000GE
TMG-12000GE
PRODUCT MANUAL
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: [e-mail]
Do not return the product to dealer, they are not equipped to handle your requests
V2021.03.15

TABLE OF CONTENTS
Introduction…………….........……………………3
Section 1-Safety Rules….…….....……………3
Standards Index…….………………………3
Section 2- General Information…..........……6
2.1Unpacking…………………………………….6
2.2Assembly………………………………………6
Section 3-Features and Controls................…..7
Section 4 - Preparation
Before Operation….…........................8
4.1 Adding Engine Oil…….………………………8
4.2 Adding Fuel……………………………………8
4.3 Grounding the Generator…....……………8
Section 5- Operation….…..............…………….9
5.1 Starting the Engine…...…………………..11
5.2 Connecting Electrical Loads.……...……11
5.3 Stopping the Engine……………….……11
5.4 Low Oil Level Shut down System…..……11
5.5 High Altitude…………………….…………11
Section 6- Maintenance….........……………12
6.1 Maintenance Schedule……………………12
6.2 General Recommendations……….………12
6.2.1 Generator Maintenance…………………12
6.2.2 To Clean the Generator…..........………10
6.2.3 Engine Maintenance…………………….12
6.2.4 Changing the Oil….………………………13
6.2.5 Replacing the Spark Plug………………13
6.2.6 Spark Arrester……………………………13
6.3 Service Air Filter……………………………13
6.4 Valve Clearance.……………………………14
6.5 General………………………………………14
6.6 Other Storage Tips.…………………………14
Section 7-Storage….....……..............…………14
Section 8-Troubleshooting.…...............………15
Section 9- Parameter…………............…….….16
Section 10-Electric Diagram….........………….17
Section 11-Explosion Diagram & Part List …..19
WWW.TMGINDUSTRIAL.COM P02/28 Toll Free:1-877-761-2819

INTRODUCTION
Thank you for purchasing products
We appreciate your business. Our generator is
driven by a compact air-cooled engine with high
performance, which can supply electrical power to
operate power tools on job sites, or to run home
appliances during outage, or provide power to
remote locations where utility power is unavailable.
This manual contains safety information to make you
aware of hazards and risks associated with
generator products and how to avoid them. It is
important that you read and understand these
instructions thoroughly before attempting to start or
operate this equipment. Save this original instruction
for future reference.
If any portion of this manual is not understood,
please contact the nearest authorized dealer for
starting,operating and servicing procedures. We also
strongly recommend you to instruct any other users
who may operate the generator in an emergency.
The Emission Control System within this generator is
warranted for standards set by the Environmental
Protection Agency(EPA).
SECTION 1- SAFETY RULES
Read this manual carefully and become
familiar with your generator. Know its
applications, its limitations,and any hazards
involved. Failure to follow instructions could result in
serious injury or death. Throughout this publication,
and on tags and decals affixed to the generator,
DANGER, WARNING, CAUTION and NOTE symbols
are used to alert personnel with special instructions
about a particular operation that may be hazardous if
performed incorrectly,or carelessly Observe them
carefully. Their definitions are as follows:
This is the safety alert symbol It s used to alert
you to potential persona injury hazard.Obey all
safety messages that follow this symbol to avoid
possible injury or death.
DANGER indicates an imminently
hazardous situation which,if not avoided,will
result in death or serious injury.
WARNING indicates a potentially
hazardous situation which,if not avoided,
could result in death or serious injury.
CAUTION indicates a potentially
hazardous situation which,i not avoided,
may result in minor or moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided,may result
property damage
NOTE provides additional information hat is
useful for proper use and maintenance of
this tool. If a NOTE is indicated, male sure it
is fully understood
Safety Symbols and Meanings
Toxic Fumes Hazard. Running engines
give off carbon monoxide,an odourless
poisonous gas that can cause nausea,
fainting, or death. Do not start or run engine indoors or
in an enclosed area,even if windows and doors are
open.
·Operate this product ONLY outdoors.·Install a battery
operated carbon monoxide alarm near the bedrooms.
·Keep exhaust gas away from entering a confined area
through windows,doors,ventilation intakes or other
openings.
·NEVER operate this product inside any building,
carport,porch,mobile equipment, marine
applications,or enclosure,even if windows and doors
are open.
WWW.TMGINDUSTRIAL.COM P03/28 Toll Free:1-877-761-2819

The engine exhaust from this
product, certain components in this product and
related accessories contain chemicals known to
the State of California to cause cancer, birth
defects or other reproductive harm. Wash hands
after handing.
Fuel and its vapours are
extremely flammable and
explosive which could
cause burns, fire or
explosion resulting in
death, serious injury and/or property damage.
WHEN ADDING OR DRAINING FUEL
· Turn generator engine OFF and let it cool at least
2 minutes before removing fuel cap. Loosen cap
slowly to relieve pressure in tank.
· Fill or drain fuel tank outdoors.
· DO NOT over fill tank.Allow space for fuel
expansion.
· If fuel spills, wait until it evaporates before
starting engine.
· Keep fuel away from sparks,open flames, pilot
light, heat, and other ignition sources.
· Check fuel lines, tank,cap and fittings frequently
for cracks or leaks. Replace if necessary
· DO NOT light a cigarette or smoke.
This generator does not meet
U.S.Coast Guard Regulation 33CFR-183 and can
not be used on marine applications. Incorrect use
of the appropriate U.S. Coast Guard approved
generator could result in death or serious injury
and/or property damage.
Starter cord kickback (rapid
retraction) will pull hand and arm
toward engine faster than you can let
go which could cause broken bones,
fractures, bruises, or sprains resulting in serious
injury.
·When starting engine,pull cord slowly until
resistance is felt and then pull rapidly to avoid
kickback.
·NEVER start or stop engine with electrical
devices plugged in and turned on.
WHEN STARTING EQUIPMENT
· Ensure spark plug,muffler, fuel cap,and air cleaner
are in place.
· DO NOT crank engine with spark plug removed.
WHEN OPERATING EQUIPMENT
· DO NOT operate this product inside any building,
carport, porch, mobile equipment marine applications,
or enclosure.
·DO NOT tip engine or equipment at angle which cause
fuel to spill.
· DO NOT stop engine by moving choke control to
"OFF" position.
WHEN TRANSPORTING, OR REPAIRING
EQUIPMENT
· Transport/move/repair with fuel tank EMPTY or with
fuel valve OFF.
· DO NOT tip engine or equipment at angle which
cause fuel to sill.
·Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WTTH
FUEL INTANK
· Store away from furnaces, stoves, water heaters,
clothes dryers, or other appliances that have light or
other ignition source because they could ignite fuel
vapours.
Generator voltage could cause
electrical shock or burn resulting in
death or serious injury.
· Use approved transfer equipment to prevent back
feed by isolating generator from electric utility workers.
· When using generator for backup power, notify utility
company.
· Use a ground fault circuit interrupter in any damp or
highly conductive area, such as metal decking or steel
work.
· DO NOT touch bare wires or receptacles.
· DO NOT use generator with electrical cords which are
worn, frayed,bare or otherwise damaged.
· DO NOT operate generator in the rain or wet weather.
· DO NOT handle generator or electrical cords while
standing in water, while barefoot, or while hands or
feet are wet.
· DO NOT allow unqualified persons or children to
operate or service generator.
WWW.TMGINDUSTRIAL.COM P04/28 Toll Free:1-877-761-2819

Unintentional sparking could
cause fire or electric shock
resulting in death or serious
injury.
MHEN ADJUSTING OR MAKING REPAIRS TO
YOUR GENERATOR
· Disconnect the spark plug wire from the spark
plug and place the wire where it cannot contact
spark plug.
WHEN TESTING FOR ENGINE SPARK
· Use approved spark plug tester.
· DO NOT check for spark with spark plug
removed.
Starter and other rotating parts
could entangle hands, hair, clothing, or
accessories resulting in serious injury.
· NEVER operate generator without protective
housing or covers.
· DO NOT wear loose clothing, jewelry or anything
that could be caught in the starter or other
rotating parts.
· Tie up long hair and remove jewelry.
Excessively high operating
speeds could result in minor injury and/or
generator damage.
Excessively low speeds impose a heavy load.
· DO NOT tamper with governor spring, links or
other parts to increase engine speeds. Generator
supplies correct rated frequency and voltage
when running at governed speed.
· DO NOT modify generator in any way.
Exhaust heat/gases could ignite
combustibles, structures or
damage fuel tank causing a fire,
resulting in death,serious injury
and/or property damage. Contact with muffler
area could cause burns resulting in serious injury.
· DO NOT touch hot parts and AVOID hot exhaust
gases.
· Allow equipment to cool before touching.
· Keep at least1.5 m(5 ft.)of clearance on all sides
of generator including overhead.
· It is violation of California Public Resource Code,
Section 4442, to use or operate the engine on any
frost-covered, brush-covered, or grass- covered
land unless the exhaust system is equipped with
a spark arrester,as defined in Section 4442,
maintained in effective working order. Other
states or federal jurisdictions may have similar
laws.
Contact the original equipment manufacturer,
retailer, or dealer to obtain a spark arrester
designed for the exhaust system installed on this
engine.
· Replacement parts must be the same and
installed in the same position as the original parts.
Exceeding generators wattage/
amperage capacity could damage generator
and/or electrical devices connected to it.
· DO NOT exceed the generator's wattage/
amperage capacity. See Don't Overload
Generator in the Operation section.
· Start generator and let engine stabilize before
connecting electrical loads.
· Turn electrical loads OFF and disconnect from
generator before stopping generator.
Improper treatment of
generator could damage it and shorten its life.
· Use generator only for intended uses.
· If you have questions about intended use,ask
dealer or contact local service center.
· Operate generator only on level surfaces.
· DO NOT expose generator to excessive
moisture, dust, dirt, or corrosive vapour.
· DO NOT insert any object through cooling slots.
· If connected devices overheat, to turn them off
and disconnect them from generator.
-or electrical output is lost.
-or equipment sparks,smokes,or emits flames.
-or unit vibrates excessively.
to turn them off and disconnect them from
generator.
WWW.TMGINDUSTRIAL.COM P04/28 Toll Free:1-877-761-2819

The wheels are Not intended for
ver-the-road use
IMPORTANT: Before operating the generator the
shock-absorbing seat(cushion) must be adjusted for
proper clearance(figure 1). Loosen the lock nut and
Adjust the shock-absorbing seat so there is a3 mm
gap between the top of the seat and the bottom of
the motor bracket(figure 2). Re-tighten the lock nut.
Figure1 Figure2
SECTION 2-GENERAL INFORMATION
2.1 UNPACKING
· Set the carton on a rigid, flat surface.
· Remove everything from carton except generator.
· Open carton completely by cutting each corer from
top to bottom.
· Leave generator on carton to install wheel kit.
2.1.1 PACKTNG CONTENTS
1-Owner's Manual
2-Wheels
2-Wheel Axle
1-Hardware Bag
(Including 1-Spark Plug Socket;1-Extension)
2.2 ASSEMBLY
The generator requires some assembly prior to using
it.
2.2.1 ASSEMBLING THE ACCESSORY KIT
The wheels are designed to greatly improve the
portability of the generator.
Refer to Figure to install the leg supports as shown.
· Unscrew nut on leg support, install bolt through the
generator frame,secure the bolt tightly with wrench
(not included).
Refer to Figure to install wheels as shown.
· Slide the axle through the wheel hub, then insert
the flat washer.
· Slide the axle through the frame brackets.
· Bend the cotter pin tabs outward to lock the pin in
place.
Batteries
WWW.TMGINDUSTRIAL.COM P06/28 Toll Free:1-877-761-2819

Read this Owner's Manual and safety rules before operating your generator. Compare the
illustrations with your generator, to familiarize yourself wit the locations of various controls and
adjustments. Sae this manual for future reference.
SECTION 3 -FEATURES AND CONTROLS
1
Time Meter
10
Fuel Tank
2
Engine Switch
11
Spark Plug
3
Ground Terminal
12
Muffler
4
AC Circuit Breaker
13
Choke Lever
5
Oil Drain Plug
14
Air Filter
6
Oil Fill Cap/Dipstick
15
Recoil Starter
7
Fuel Valve
16
AC Recptacle
8
Battery
17
Fuel Gauge
9
Cover
18
Fuel Tank Cap
Pictures and drawings used in this manual are for reference only and do not represent any specific model.
WWW.TMGINDUSTRIAL.COM P07/28 Toll Free:1-877-761-2819

Improper treatment of generator
could damage it and shorten its life. DO NOT
attempt to crank or start the engine before it has
been properly serviced with the recommended
oil. This could result in an engine failure.·Place
generator on a flat, level surface.
· Clean area around oil fill and remove oil fill cap
and dipstick. Wipe dipstick clean.
· Slowly fill engine with oil through the oil filter
open until it reaches the full mark on the dipstick.
Stop filling occasionally to check oil level. Be
careful do not over fill.
· Install oil fill cap and finger tighten securely.
· Check engine oil level before starting each time
thereafter
SECTION 4-PREPARATION BEFORE OPERATION
4.1 ADDING ENGINE OIL
All oil should meet minimum American
Petroleum Institute(API) Service Class SJ,SL or
better. Use no special additives. Select the oil's
viscosity grade according to the expected operating
temperature(also see chart).
Above4°C(40°F),use SAE 30
Between4 to-12℃(40 to 10°F),use 10w-30
Below-12°C(10°F),use synthetic 5W-30
4.2 ADDING FUEL
to 15%MTBE(methyl tertiary butyl ether) is
IMPORTANT: It is important to prevent gum
deposits from forming in fuel system parts such as
the carburetor, fuel hose or tank during storage.
Alcohol-blended fuels (called gasohol), ethanol or
methanol) can attract moisture, which leads to
separation and formation of acids during storage.
Acidic gas can damage the fuel system. So the fuel
should be emptied before storage of 30 days or
longer. See the"Storage"section. Never use engine
or carburetor cleaner products in the fuel tank as
permanent damage may occur.
4.3 GROUNDING THE GENERATOR
The national Electrical Code requires that the frame
and external electrically conductive part of this
generator be properly connected to an approved
earth ground.
Local electrical codes may also require proper
grounding of the unit. For that purpose, connecting a
No.10 AWG (American Wire Gauge) stranded copper
wire to the grounding lug and to an earth-driven
Never fill tank indoors.Never fill fuel
tank when engine is running or hot.
Turn generator engine OFF and
allow engine to cool entirely before filling fuel
tank. Avoid spilling gasoline on HOT engine. Keep
fuel away from sparks,open flames, pilot lights,
heat, and Other ignition sources. DO NOT light a
cigarette or smoke when filling the fuel tank. Fuel
is highly FEAMMABLE and its vapours are
EXPLOSIVE.
· Fuel must meet these requirements:
Clean, fresh, unleaded gasoline.
A minimum of 87octane/87AKI (91 RON).
Never use E85 fuel.
· Gasoline with up to 10% ethanol (gasohol) or up
to 15%MTBE(methyl tertiary butyl ether) is
acceptable.
· Do not mix oil with gasoline
· Install fuel cap and wipe up any spilled gasoline.
Do not overfill the fuel tank.
Allow space for fuel expansion.
IF the fuel tank is overfiled, fuel
can overflow onto a HOT engine and cause FIRE
or EXPLOSION.If fuel spills,wait until it evaporates
before starting engine. Check fuel lines, tank,cap
and fittings frequently for cracks or leaks. Replace
if necessary
WWW.TMGINDUSTRIAL.COM P08/28 Toll Free:1-877-761-2819

Never start or stop engine with
electrical devices plugged into the receptacles
AND devices turned on.
copper or brass grounding rod (electrode) provides
adequate protection against electrical hock.However,
local codes may vary widely. Consult with a local
electrician for grounding requirement in the area.
Proper grounding of the generator will help prevent
electrical shock in the event of ground fault condition
in the generator or in connected electrical devices.
Proper grounding also helps dissipate static
electricity, which often builds up in ungrounded
devices.
WATTAGE REFERENCE GUIDE
Wattage Reference Guide
Tool or Appliance
Running
(Rated)
Watts
Additiona
l Starting
(Surging)
Watts
Essentials
Light Bub.75 watt
75
-
Furnace Fan Blower-1/2 HP
800
2350
Sump Pump-1/3HP
800
1300
Refrigerator/Freezer
700
2200
Water Well Pump-12HP
1000
2100
Heating/Cooling
Window AC-1000 BTU
1200
3600
Humidifier.49L(13 gal.)
175
-
Central AC.24000BTU
3800
11400
Kitchen
Microwave Oven-1000Watt
1000
-
Coffee Maker
1000
-
Electric Stove -20cm (8 in.)
2100
-
Toaster
850
-
Family Room
DVD/CD Player
100
-
VCR
100
-
Stereo Receiver
450
-
Colour television-68cm (27in)
500
-
Persona Computer-43cm (17
in) monitor
800
-
Other
Security System
500
-
AM/FM Clock Radio
100
-
Garage Door Opener-1/2 HP
875
2350
Electric Water Heater
4700
11700
DIY/Job Site
Quartz Halogen Work Light
1000
-
Ares Sprayer-1/3HP
600
1200
Reciprocating Saw
960
-
Electric Drill-1/2 HP 5.4 Amps
600
900
CrcularSaw-18cm (7 14 in.)
1400
2300
Miter Saw·25cm (10 in.)
1800
1800
Table Planer-15cm (6in)
1800
1800
Table Saw/Radial Am Saw
-25cm (10in)
2000
2000
Air Compressor-1HP
1600
4500
SECTION 5 — OPERATION
5.1 STARTING THE ENGINE
Unplug all electrical loads from the unit's receptacles
before starting the engine. Make sure the unit is in a
level position.
Tum engine switch to ON position for Recoil start.
Turn Fuel switch to ON position.
WWW.TMGINDUSTRIAL.COM P09/28 Toll Free:1-877-761-2819

If battery is discharged,use
manual starting instructions.
If engine fires,but does not
continue to run, move choke lever to the CHOKE
position and repeat starting instructions.
If engine fails to start after 3
pulls, or if unit shut down during operation,make
sure unit is on a level surface and check for
proper oil level in crankcase. This unit may be
equipped with a low oil protection device. If so,oil
must be checked at proper level for engine to
start and run.
Starter cord kickback (rapid
retraction) will pull hand and arm toward engine
faster than you can let go which could cause
broken bones, fractures,bruises, or sprains
resulting in serious injury.
When starting engine, pull cord slowly until
resistance is felt and then pull rapidly to avoid
kickback.
Never start or stop engine with electrical devices
plugged in and turned on.
Exhaust heat/ gases could
ignite combustible,structures or damage
fuel tank causing a fire,resulting in death,
serious injury and/or property damage. Contact
with muffler area could cause burn resulting in
serious injury.
DO NOT touch hot part and AVOID hot exhaust
gases.
Allow equipment to cool before touching. Keep at
least 1.52m (5 f.) of clearance on all sides of
generator including overhead. Contact the
original equipment manufacturer, retailer,or dealer
to obtain a spark arrester designed for the
exhaust system installed on this engine.
Replacement parts must be the same and
installed in the same position as the original parts.
Move engine choke lever to the CHOKE position.
For Recoil start,firmly grasp the recoil handle and
pull slowly until increased resistance is felt. Pull
rapidly up and away.
For electric start, set the switch to the"ON."turn and
hold key in start switch to"start"position until
generator starts.To prolong the life of starter
components, DO NOT hold key in "start" position for
more than 15 seconds,and pause for at least I
minute between starting attempts.
When engine starts, move choke lever to 1/2-
CHOKE position until engine runs smoothly and then
fully into RUN position. If engine falters, move choke
back out to 1/2-CHOKE position until engine runs
smoothly and then fully into RUN position.
WWW.TMGINDUSTRIAL.COM P10/28 Toll Free:1-877-761-2819