TMG TMG-MSS10 User manual

MODEL: TMG-MSS10
PRODUCT MANUAL
Material Skid Steer Spreader
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
Do not return the product to dealer, they are not equipped to handle your requests
WWW.TMGINDUSTRIAL.COM Toll Free:1-877-761-2819

CONTENTS
S a f e t y
I n f o r m a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Safe Operation Needs A Qualified Operator
.......................................................................................4
Importance of Safety
.............................................................................................................
4
Operation...............................................................................................................................
6
General Information
..............................................................................................................................................6
Pre-Operation Inspection ..............................................................................................................6
Atta ch ment Inspecti on
.. . . .. . . .. .. . . .. . . .. . . . .. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. .. . . .. . . . .
7
Daily Inspection..............................................................................................................................7
Monthly Inspection ....................................................................................................................7
Attachment Identification..................................................................................8
Attachment Installation .............................................................................................9
Entering The Operator’s Position
.....................................................................9
Leaving The Operator’s Position
.....................................................................................
9
Connecting the Attachment to the Machine
....................................................................9
Connecting Hydraulic Hoses.......................................................................................................................
10
Disconnecting Hydraulic Hoses
.....................................................10
Disconnecting the Attachment from the Machine...................................................................................
11
Sidewalk Skirt Kit Installation............................................................................................................11
Installation ............................................................................................................................11
Operating The Attachment ................................................................................................................12
Machine Requirements ................................................................................................................12
Material Gate Adjustment............................................................................................................ 12
Operation.....................................................................................................................................12
Maintenance
...........................................................................................................................................
15
Lubrication .....................................................................................................................................15
Cleaning The Attachment.................................................................................................................. 16
Storage And Return To Service .................................................................................................16
Storage .........................................................................................................................................16
Return to Service ..........................................................................................................................17
Attachment Specifications ...........................................................................................17
Sidewalk Skirt Kit Dimensions............................................................................................................17
Heavy Duty Spreader Dimensions ............................................................................................18
Performance ........................................................................................................................19
Diagram and Parts List .........................................................................................20
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1. Safety Information
SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL identifies
important safety messages on the
equipment and in
the owner’s manual. When you see this symbol, be alert to the possibility of personal injury
and carefully read the message that follows.
DANGER
The signal word DANGER on the machine and in the manuals indicates a hazardous situation
which, if not avoided, will result in death or serious injury.
CAUTION
The signal word CAUTION on the machine and in the manuals indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
IMPORTANT
The signal word IMPORTANT identifies procedures which must be followed to avoid damage
to the machine.
WARNING
The signal word WARNING on the machine and in the manuals The signal word WARNING on
the machine and in the manuals indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
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1.1 Safe Operation Needs A Qualified Operator
AVOID SERIOUS INJURY OR DEATH
•Operators must receive instructions before operating the machine. Untrained operators can cause serious
injury or death.
•For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking prescription drugs must get medical advice to determine if
he or she can safely operate a machine and the equipment.
1.2 Importance of Safety
Operating Safety
• Read and follow instructions in this manual and the machine’s Operator’s Manual before operating.
• This equipment is dangerous to persons unfamiliar with its operation.
• Check for overhead and / or underground lines before operating equipment (if applicable).
• In addition to the design and configuration of equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and proper training of personnel involved in the
operation, transport, maintenance and storage of equipment.
• Check that the attachment is securely fastened to the machine.
• Make sure all the machine controls are in NEUTRAL before starting the machine.
• Operate the equipment only from the operator’s position.
• Operate the equipment according to the Operator’s Manual.
• When learning to operate the equipment, do it at a slow rate in an area clear of bystanders.
• Keep all bystanders away from the machine when loading or unloading is being done.
• DO NOT permit personnel to be in the work area when operating the equipment.
• The equipment must be used ONLY on approved machines.
WARNING
AVOID SERIOUS INJURY OR DEATH
Operators must receive instructions before operating the machine. Untrained operators can
cause serious injury or death.
For an operator to be qualified, he or she must not use drugs or alcoholic drinks which
impair alertness or coordination while working. An operator who is taking prescription
drugs must get medical advice to determine if he or she can safely operate a machine and
the equipment.
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• DO NOT modify the equipment in any way. Unauthorized modification may impair the function and / or safety
and could affect the life of the equipment. Affect or void warranty too.
• DO NOT make any adjustments or repairs on the equipment while the machine is running.
• Keep shields and guards in place. Replace if damaged.
• DO NOT operate equipment in poor visibility conditions such as fog, darkness, or any conditions that limit clear
visibility less than 300 feet (100 m) in front of and to the sides of the equipment.
• Never attempt to clear obstructions or objects from the heavy duty spreader whil the machine is running.
• Escaping hydraulic fluid under pressure can have sufficient force to penetrate skin, causing serious injury.
NEVER check for leaks by using any part of your body to feel for escaping fluid.
• DO NOT operate in a work area that has not been inspected for foreign debris and obstacles.
• Remove any foreign objects and clearly mark any objects that cannot be removed.
• Wear safety glasses, gloves, hearing protection and other protective clothing when required.
• The heavy duty spreader should not be used to handle materials other than which were specified as part of its
design.
• Stop engine, remove ignition key and wait for all moving parts to stop before servicing, repairing, adjusting or
loading.
• Before servicing, make sure the machine has cooled down. Machine components, hoses and fittings can get
hot enough to cause serious injury.
Fire Prevention Safety
• Flammable debris (leaves, grass, etc.) must be removed regularly. If flammable debris is allowed to accumulate,
it can cause a fire hazard. Clean often to avoid this accumulation.
• The equipment’s hydraulic motor compartment must be inspected every day and cleaned if necessary to
prevent fire hazards and overheating.
• All fuels, most lubricants and some coolant mixtures are flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can cause a fire.
Transporting Safety
• Comply with state and local laws governing highway safety and movement of machinery on public roads.
• Check local laws for all highway lighting and marking requirements.
• Never allow riders on either machine or equipment.
• If transporting the attachment on a truck or trailer, make sure it is properly secured to the transport vehicle.
Hydraulic System
• Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check
for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps.
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Tighten or replace any parts that show leakage.
• Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable
solvents
2. Operation
2.1 General Information
Pre-Operation Inspection
Before operating the Spreader for the first time and each time thereafter, use the following list as a guideline
during equipment inspection.
• Fully clean the attachment. See “Cleaning The Attachment” on page 15.
• Lubricate the attachment per the schedule outline in the Maintenance Section. See“Lubrication” on page 14.
• Check the spreader mounting frame for damage or cracks.
• Check that all shields and guards are in place.
• Check all components on the spreader for wear and damage. Replace any parts that are worn or damaged.
• Check for damaged or missing safety decals. Replace if necessary.
• Inspect the machine’s mounting frame. (See the machine's Operator’s Manual for inspecting the mounting
frame).
• Check condition of all hydraulic components for leaks. Repair as required.
NOTE: Do not operate with hydraulic leaks.
• Verify that the spreader is properly connected to the machine.
WARNING
AVOID SERIOUS INJURY OR DEATH
• Disengage machine’s auxiliary hydraulics, engage the machine’s parking brake, stop the engine
and make sure all rotating components are completely stopped before connecting, disconnecting,
adjusting or cleaning equipment.
• Always keep shields and all guards in place when using the equipment.
• Disengage machine’s auxiliary hydraulics for road travel.
• Keep hands, feet and clothing away from rotating parts.
WARNING
Leaking fluids under pressure can enter the skin and cause serious
injury or death. Immediate medical attention is required. Wear
goggles. Use cardboard to check for leaks.
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2.2 Attachment Inspection
Daily Inspection
NOTE: Inspect the attachment by performing a walk around daily before and after use. Use the following
inspection checklist as a guideline.
Check the following items every 10 hours of operation:
• Verify that the spreader is properly connected to the machine.
• Check that all shields and guards are in place.
• Check hydraulic lines, connections and fittings for hydraulic oil leaks. Replace if necessary.
• Check for debris or material build up in the hopper. Clean if needed.
• Check that the material gates open and close and can be locked.
• Check that the spreader disc is not bent or damaged.
• Check that the spreader blades are not worn or damaged.
Repair or replace any worn or damaged parts.
Monthly Inspection
• Check the spreader mounting hardware for wear or damage. Inspect the pins and mount (on the attachment)
for wear or damage.
• Check the auger, agitator wheel and agitator fingers for wear or damage.
• Check for loose bolts and tighten if necessary.
• Inspect the spreader for cracks, bends, or damage.
• Check for damaged or missing decals.
• Check for damaged or leaking hydraulic hoses or fittings.
• Lubricate as required.
Repair or replace any worn or damaged parts.
WARNING
AVOID SERIOUS INJURY OR DEATH
Before servicing the attachment:
•
Always park on a flat level surface.
•
Lower the attachment and place attachment flat on the ground.
•
Place all controls in NEUTRAL.
•
Engage the park brake.
•
Wait for all moving parts to stop.
•
Stop the engine and remove the key.
SEE MACHINE’S OPERATOR’S MANUAL FOR ADDITIONAL INFORMATION.
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2.3 Attachment Identification
Hydraulic Motor
Housing
Sidewalk Skirt Kit
Material
Flow Gates
(3)
Flow Speed
Control Valve
Spreader
Disc
Hopper
Step
Hopper Grate
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2.4 Attachment Installation
Entering The Operator’s Position
Use the attachment safety treads, handles and steps (on the machine) to enter the operator’s position.
When in the operator’s position, lower safety seat bar (if equipped), fasten the seat belt, start the engine
and release the parking brake.
Leaving The Operator’s Position
Park the machine/attachment on a flat level surface.
Place all controls in neutral, engage the park brake, stop the engine and wait for all moving parts to stop.
Leave the operator’s position.
Connecting the Attachment to the Machine
Inspect the heavy duty spreader’s mounting
flange (1) and wedge mounts (2) [See left photo].
Inspect all welds on the heavy duty spreader
for wear or damage each time the heavy duty
spreader is removed from the machine.
Enter the operator’s position. See “Entering The
Operator’s Position”.
Drive the machine slowly forward, until the top
edge of the machine’s mounting plate is under
the top flange of the attachment mounting frame.
IMPORTANT
See the machine’s Operator’s Manual for
detailed information on operating the loader.
WARNING
CRUSH HAZARD
•
Before moving the machine,
look in all directions and make
sure no bystanders, especially
small children are in the work
area. Do not allow anyone
between the machine and
attachment when approaching
the attachment for connecting.
•
Keep fingers and hands out of
pinch points when connecting
and disconnecting attachment.
1
2
WARNING
AVOID SERIOUS INJURY OR DEATH
Before servicing the attachment:
•Always park on a flat level surface.
•Lower the attachment and place
attachment flat on the ground.
•Place all controls in NEUTRAL.
•Engage the park brake.
•Wait for all moving parts to stop.
•Stop the engine and remove the key.
SEE MACHINE’S OPERATOR’
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Slowly tilt the machine’s mounting plate back until the attachment mounting frame fully contacts the front of
the machine’s mounting plate.
Leave the operator’s position. See “Leaving The Operator’s Position” on page 10.
Engage attachment locking levers / wedges (See the machine's Operator’s Manual for detailed information).
Connecting Hydraulic Hoses
Remove dirt or debris from the male and female couplers. Visually inspect the couplers for corroding, cracking,
damage, or excessive wear. Replace as needed.
Connect the attachment hydraulic hoses to the machine. Pull on each hose to verify full connection is made.
Disconnecting Hydraulic Hoses
Relieve auxiliary hydraulic pressure. (See the machine’s Operator’s Manual for correct procedure.)
Disconnect attachment hydraulic hoses from the machine.
Disconnecting the Attachment from the Machine
Relieve auxiliary hydraulic pressure. (See the machine’s Operator’s Manual for correct procedure.)
Park the machine and attachment on a flat level surface. Lower the attachment flat on the ground.
Leave the operator’s position. See “Leaving The Operator’s Position” on page 10.
Disconnect attachment hydraulic hoses from the machine.
IMPORTANT
•Thoroughly clean the quick couplers before making connections. Dirt can quickly
damage the hydraulic system.
WARNING
AVOID SERIOUS INJURY OR DEATH
The locking pins/wedges must extend through the holes in the attachment mounting frame.
Failure to secure locking pins/wedges can allow attachment to come off.
SEE MACHINE’S OPERATOR’S MANUAL FOR ADDITIONAL INFORMATION.
WARNING
AVOID RURNS
Hydraulic fluid, tubes, fittings and quick couplers an get hot during operation. Be careful
when connecting and disconnecting hydraulic hoses.
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Disengage locking pins/wedges. (See the machine’s Operator’s Manual for correct procedure.)
Enter the operator’s position. See “Entering The Operator’s Position” on page 10.
Slowly tilt the machine’s mounting plate forward until the attachment mounting frame is free from
the machine’s mounting plate.
Drive the machine slowly backward, away from the attachment.
2.5 Sidewalk Skirt Kit Installation
Install the left and right sidewalk skirt deflectors
on the inside pegs (1) for a 29 in. (737 mm)
spread width, or the outside pegs (2) for a
37 in. (940 mm) spread width.
Outside Peg Installation Inside Peg Installation
Install the two bolts (1) through both the left and Install the four bolts (1) through both the left and
right deflectors. Install and tighten the two nuts right deflectors. Install and tighten the four nuts
to 25 - 28 ft.-lb. (34 - 38 N•m) torque. to 25 - 28 ft.-lb. (34 - 38 N•m) torque.
WARNING
AVOID SERIOUS INJURY OR DEATH
DO NOT work under the machine/attachment without the machine/attachment properly
locked or blocked (see the machine operator manual for more information.)
1
1
1
2
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2.6 Operating The Attachment
Machine Requirements
Verify the machine’s load capacity and that the machine is capable of carrying the spreader fully loaded.
See the machine’s operator’s manual for proper specifications and ballast (if required) for operation of the
spreader.
Material Gate Adjustment
The spreader has three material flow gates. Adjusting
the gates will regulate the flow of material to the
spreader disc and blades.
Loosen the gate retainer (1)
Slide the gate (2) up to allow material to flow out of
hopper. When the gate opening is adjusted to desired
height for material flow, lock the gate retainer (1).
Repeat gate adjustment on all material flow gates.
Operation
1. Loading the Spreader
The spreader hopper can be loaded manually.
NOTE: If the spreader has a sidewalk skirt kit
installed, it is recommended toload the spreader
manually or remove the sidewalk skirt kit to
prevent damage to the sidewalk skirt.
Raise the machines lift arms and tilt the heavy
duty spreader forward. Drive the machine forward
into the material
While moving forward tilt the heavy duty spreader
back and lower the lift arms, filling the heavy duty
spreader hopper
1
2
IMPORTANT
All material flow gates must be adjusted
evenly for a uniform spread pattern.
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2. Loading the Heavy Duty Spreader
Raise the spreader to a minimum of 20 in. (508 mm) off the ground and adjust the spreader level to the ground.
With the machine’s engine RPM just above idle, and while moving forward engage the auxiliary hydraulic flow
(see the machine’s operator’s manual) to the spreader.
Increase or decrease the machine’s engine RPM to adjust the spread pattern to desired coverage. See
“Performance” on page 10 for approximate spread pattern.
NOTE: When spreading has been
completed, always empty the
hopper of material.
NOTE: Thoroughly wash, clean and
dry the spreader after each use or
when changing material types being
applied.
DANGER
Always shut off power source to spreader prior to removing material or debris.
WARNING
AVOID SERIOUS INJURY OR DEATH
Material like rocks and debris can be lodged between the material gates and spreader disc/blades.
If you continued to run the machine in the jamming/stalling conditions damage to the material
gates, spreader disc or blades may occur.
WARNING
AVOID SERIOUS INJURY OR DEATH
Spreading material that contains rocks larger than 3/8 in. Diameter may result in damage to
the spreader.
WARNING
AVOID SERIOUS INJURY OR DEATH
Before servicing the attachment:
•Always park on a flat level surface.
•Lower the attachment and place attachment flat on the
ground.
•Place all controls in NEUTRAL.
•Engage the park brake.
•Wait for all moving parts to stop.
•Stop the engine and remove the key.
SEE MACHINE’S OPERATOR’S MANUAL FOR
ADDITIONAL INFORMATION.
WARNING
AVOID SERIOUS INJURY OR DEATH
Wear safety glass at all times. The operator/ machine may throw material at a high velocity
spinning of material and ejecting material into/onto operator/bystander.
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3. Stopping the Spreader
Decrease the machine’s engine RPM, allow the spreader to slow down, disengage the auxiliary hydraulic flow.
4. Operating the Spreader with the Sidewalk Skirt Kit
To install the sidewalk skirt kit, see “Sidewalk Skirt Kit Installation” on page 11.
The sidewalk skirt kit is recommended for
spreading material on sidewalks or when a narrow
spread pattern is required.
Raise the spreader to a minimum of 20 in.
(500 mm) off the ground and adjust the spreader
level to the ground.
NOTE: See “Sidewalk Skirt Kit Dimensions” on
page 17 for spread widths with the
sidewalk skirt kit installed.
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Maintenance
1. Lubrication
NOTE: Clean off grease fittings before greasing.
Lubricate the three material flow gate slides
(1) with a coat of vegetable oil. Every
40 hours.
DANGER
AVOID SERIOUS INJURY OR DEATH
Before servicing the Spreader:
•Lower the spreader and place the spreader on flat, level surface.
•Engage parking brake, stop engine, remove the key and exit the machine.
•Disconnect attachment hydraulic hoses.
WARNING
AVOID SERIOUS INJURY OR DEATH
DO NOT work under the machine / attachment without the machine / attachment properly locked or
blocked (see the machine operator manual for more information.)
IMPORTANT
Fluid such as hydraulic fluid, coolants, grease, etc. must be disposed of in an environmentally
safe manner. Some regulations require that certain spills and leaks on the ground must be
cleaned in a specific manner. See local, state and federal regulations for the correct disposal.
1
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2. Cleaning the attachment
Wash down equipment, clean all debris from machine.
3. Storage And Return To Service
Storage
After the seasons use or when the spreader will not be in use for a period of time, thoroughly
wash the machine and make sure all material or debris is removed.
Make sure all covers, guards and shields are installed.
Inspect all components and hardware to ensure everything is secure and thoroughly
tightened.
Inspect the frame and all welds for cracks or damage.
Inspect the hydraulic components and hoses for wear, damage or leaks.
Lubricate the material flow gate slides, agitator and spreader disc with a coat of vegetable
oil.
Inspect the safety decals for wear or damage.
Place the spreader in a dry protected shelter.
NOTE: Replace any damaged parts, components, decals or reflectors.
IMPORTANT
Rotor wrapping may cause damage to
bearings or bearing seals by
jamming/cutting causing premature wear
and damage.
DANGER
AVOID SERIOUS INJURY OR DEATH
Before servicing the Heavy Duty Spreader:
• Lower the heavy duty spreader and place
the heavy duty spreader on flat, level
surface.
• Engage parking brake, stop engine,
remove the key and exit the machine.
• Disconnect attachment hydraulic hoses.
WARNING
AVOID SERIOUS INJURY OR DEATH
Securely block up the attachment before
working underneath.
WARNING
Rotor Wrapping
Debris such as rope, wire, roots, plastic etc.
may wrap around rotor. STOP MEDIATELY
and remove foreign material. Spinning of
rotor and throwing of material may cause
harm to operator/bystander!
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Return to Service
Inspect the machines safety decals for damage.
Make sure all covers, guards and shields are in place.
Make sure there is no debris in the hopper or on spreader disc.
Lubricate the material flow gate slides, agitator and spreader disc with a coat of
vegetable oil.
Make sure all material gates are open and close and can be locked in place.
Operate the machine and check for any oil leaks.
Attachment Specifications
1. Sidewalk Skirt Kit Dimensions
DESCRIPTION
SPREAD RADIUS
Spreader width with sidewalk kit on inside pegs(A)
29’’
Spreader width with sidewalk kit on outside pegs(B)
37’’
A
B
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2. Spreader Dimensions
DESCRIPTION
SPREADER
Overall Height(A)
41”
Hopper Height(B)
38”
Overall Width(C)
54”
Hopper Width(D)
43”
Hopper Length(E)
30”
Overall Length(F)
32”
Overall Weight(empty)
490 lb.
C
D
A
B
E
F
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3. Performance
DESCRIPTION
SPREAD RADIUS
Engine Speed at 300 RPM (A)
16 ft
Engine Speed at 450 RPM (B)
21 ft
Engine Speed at 600 RPM (C)
26 ft
Distance Between Ground and Spreader (D)
20”
Hopper capacity
10cu.ft
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DIAGRAM AND PARTS LIST
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Table of contents