TMG TMG-RT83 User manual

MODEL TMG-RT83
83” 3-POINT ROTARY TILLER
WITH PTO SHAFT
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PRODUCT MANUAL
V2022.02.26
Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com

TABLE OF CONTENTS
SAFETY INSTRUCTIONS ...........................................................................................................................3
OPERATING SAFETY ..............................................................................................................................4
PARTS DESCRIPTION AND FUCTION.........................................................................................................7
PRODUCTS SPECIFICATIONS.....................................................................................................................9
UNPACKING & ASSEMBLY .......................................................................................................................10
CONNECTING TRACTOR ..........................................................................................................................14
CHECK BEFORE OPERATING.....................................................................................................................18
LUBRICATION POINTS SUMMARY ...........................................................................................................19
OPERATING ESSENTIALS .........................................................................................................................20
OPERATION FINISH ..................................................................................................................................21
MAINTENANCE SCHEDULE ............... .......................................................................................................21
TROUBLESHOOTING.................................................................................................................................22
PRODUCT PARTS LIST .............................................................................................................................23
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SAFETY INSTRUCTIONS
WARNING DECALS
⚠Warning!
Read and understand the
operator manual
completely before
operating your rotary tiller.
⚠Caution!
Keep hand, feet, hair and
clothing away from all moving
parts.
⚠Caution!
Keep all bystanders a safe distance away
from machine and tractor.
Before operating the ROTARY TILLER read the following safety instructions.
Failure to comply with these warnings may result in serious injury or death.
⚠Caution!
Before connecting the tractor, make sure that the speed of
the tractor is correct. If the speed is incorrect, the machine
may be damaged or human casualties may occur
⚠Caution!
Keep the driving part of the machine
lubricated
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OPERATING SAFETY
Failure to comply with these warnings may result in serious injury or death!
Read and understand the operator manual before operating, servicing, adjusting,
repairing or removing。
Operating before
⚠Warning
Read the instruction before operation
Failure to understand warning or caution
completely may result in injury before operation.
⚠Warning
Ensure the instruction is placed around the
machine
Don’t operate especially for you don’t know how
to operate and the instruction is not around.
⚠Warning
Don’t operate as following conditions
It may result in accidents when your body is
uncomfortable or not familiar with the
machine.
● Don’t operate as following conditions
● You can’t concentrate to operate because
of over fatigue, sick, under the influence
of drugs and other reasons.
● After drinking.
● Operator who is unskilled.
● Pregnant women and minors.
⚠Warning
Select the appropriate clothing
The uncomfortable clothing worn by operator
will result in serious injury or death.
Please operate according to a hint of clothing
● Not wear a big jacket and trousers
● The sleeves and hems cannot too big.
● Wear safety helmets
● Don’t wear in headscarf or towel .
⚠Warning
Lend out the machine
It’s very important to give operating instructions
to the borrowers and advise detailed information
of warning decals and operating notes.
⚠Warning
Not allow machine modification
Unauthorized modification with device and
component of other companies may weaken the
function and/or safety and could affect the life of
the equipment. Please select and use genuine
parts as per the following part list.
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⚠Warning
Machine start and starting
● Ensure that the rotary hoe is connected to
the tractor by three-point linkage.
● Ensure that the tractor is in neutral when it is
started. Otherwise will cause the machine
out of control and accidents.
● Ensure that PTO is cut off then start engine.
● Otherwise will injure bystanders.
● The tractor head maybe tilt and driver fall as
well as injure bystanders when machine
start under the high speed gear condition.
Please ensure the surrounding is safe, then
start machine under the lower speed gear
condition and forward.
● Keep the ventilation when start tractor
indoors, otherwise tractor exhaust may
cause poisoning.
⚠Warning
Tractor mounting operation
● Keep others away from machine and tractor
when it is running or operating.
● Carry out tractor mounting operation on a
flat or hard ground.
● Install moderate amount of weight loading
according to tractor model and keep a
stable center of gravity prior to carry out
tractor mounting operation.
⚠Warning
PTO using
● Don’t use PTO without plastic cover shell, or
you will be involved in and get injured.
● Cut the engine when dismantle the PTO
● Make sure to fix the plastic casing of chain,
or you will be involved in and get injured
● Turn to page 13 to see the specific
requirements of PTO.
⚠Warning
● Ensure to connect on the left and right brake pedal when working machines moving.
● The driver and people around will be injured if others on the tractor fall off.
● Emergency braking and turning are forbidden.
● Turning until keep the safe distance between people and blocks.
● Move slowly on the ramps and uneven road.
● Use suitable backing board on the terrain with big drop.
● Do not carry people and luggage on the working machine.
● Ensure to cut off the PTO engine when moving.
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⚠Danger
● Stay away from the machine during operation, or you will be injured.
● Operate abide the specified speed, or the PTO will be damaged and people will be injured.
● Do not carry people and luggage on the working machine.。
● Shift down before into the ramps. High-speed moving on the ramps will slip.
● Concentrate during operation.
● Stay away from the machine.
● Do not close to the bevel, the inclined plane operation will cause the tractor turn over, so slow down
the moving and operation speed.
● Cut off the PTO engine and stop the tractor when adjust the machine and remove the debris.
● Park the tractor on the flat field. Cut off the engine after the machine down to the ground.
After Operating
⚠Warning
Make sure to cut off the PTO and tractor
engine before cleaning.
⚠Warning
Bad treatment, Inspection unit, repair
● Maintenance according to the operating
instruction, or the machine will be damaged.
● Working with the tractor on the flat and hard
field.
● Cut off the PTO engine and stop the tractor
when adjust the machine and remove the
debris.
● Make the rack and ancillary shoring before
drilling in.
● Repair and change the hydraulic joint and hose
in time in the condition of without pressure in
the original hose.
● The dismantle protective components in order
to treat bad, instruction unit and repair should
install back. Or they will be involved in the
machine and cause the accident.
⚠Warning
● The problems of the machine will
not be found if regardless of the
inspection unit after operation.
Inspection unit carefully according
to the operating instruction.
● When using 3-point suspension to
raise the machine to do the
inspection, the machine will drop
without attention. Do the
inspection after locking the oil way
of the 3-point suspension.
During operation
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PARTS DESCRIPTION AND FUCTION
Blade L
3-point linkage
Blade R
Support- L
Blade axle
Three-point linkage
Raker
Support –R
Adjusting tie-plate
Gearbox
Baffles
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1. Three-point linkage
Connect tractor and rotary tiller
2. Support R&L
It can guide tilling direction and adjust tilling
depth as well as avoid blade touch ground
directly after operation finished.
3. R&L blade
To tilling
4. Blade axle
Drive blade to rotate.
5. Raker
To avoid blade touch ground directly and keep
machine level after operation finished.
6. Adjusting tie-plate
Connect three-point linkage and gearbox,
reduce machine vibration.
7. Gearbox
Change the output speed of the tractor and
transmit power to the blade axle.
8. Baffles
Crush and smooth land
Blade axle assembly
Shaft end
Blade axle
Blade L
Blade R
Boot
Shaft end
Boot
Spline shaft end
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(1) Check
Check the appearance of partial assembly and ensure whether it has flaw and damage, blade edge curl. If
has, just replace it.
(2) Assembly parts list
Ensure all parts without loss according to the explosive view.
(3) Assemble shaft end, spline shaft end, boot and blade
Install parts following the order from left to right or right to left, tighten bolt and nut. The both sides of shaft
end are installed priority then the blade.
PRODUCTS SPECIFICATIONS
Model No.
TMG-RT83
Working width
83”
Tilling depth
4-6”
Blade quantity
48
Rotary flanges
9
PTO rotary speed
540RPM
PTO length
41”(105cm)
Rotary shaft speed
243RPM
Tractor power
45-80HP
Type of drive
Gear drive
Shipping Weight
1210 lb
Shipping Size
88”x34.5”x42”
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UNPACKING & ASSEMBLY
1. After unpacking, check the following components
*All numbers are not part numbers in the drawings. For correct
p
a
r
t
numbers, see explosive
d
i
a
g
r
a
m
No.
Description
Qty
No.
Description
Qty
1
Host
1
14
M14 Flat Washer
7
2
Hanging Welds
1
15
M14 Spring Washer
7
3
Tailgate Welds
1
16
M14 Ordinary Nut
7
4
Pull Plate
1
17
M18 Flat Washer
4
5
Tailgate Shaft
1
18
M18 Lock Nut
2
6
Galvanized Chain
1
19
M10 Flat Washer
1
7
Spring Hook
1
20
M10 Lock Nut
1
8
Compression Spring
1
21
PTO drive Shaft
1
9
Cotter Pin
2
22
PTO dust Cover
1
10
Upper Hanging Pin
1
23
M8*16 Hexagon Bolts
2
11
R Pin
1
24
M8 Spring Washer
2
12
M14*45 Hexagon Bolts
7
25
M8 Flat Washer
2
13
M18*55 Hexagon Bolts
2
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2. Installation of the tailgate assembly
Installation steps:
1. First install the chain, spring hook and compression spring on the rear baffle according to the above picture.
2. Align the installation hole of the rear baffle with the hole on the main unit, then pass the baffle shaft and fix it with
R pin.
Importance: All bolts are locked in place without sh
a
k
in
g
.
WARNING:
Once the assembly bolts are not fastened in place, there will be
a
b
n
o
rm
a
l noises when
the machine is
wo
r
k
in
g
.

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Parts no.
Description
Specifications
Qty
E1
Tailgate Welds
1
E2
Tailgate shaft
1
E8
Galvanized chain
1
E5
Spring hook
1
E4
Compression spring
1
E3
Cotter pin
2
E7
Flat washers
Ø10
1
E6
Lock nut
M10
1
3. Suspension and dust cover installation

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Installation steps:
1. Align the mounting holes of the dust cover with the mounting holes of the gear box and fasten them with bolts.
2. Align the suspension with the mounting holes on the main unit as shown in the picture above and put on the
bolts, then put the bolts on the pull plate connecting the suspension and the mounting seat on the gear box.
After all parts are installed, tighten the bolts, and finally plug them in. Suspension pin and R pin.
Importance: All bolts are locked in place without shaking.
WARNING: Once the assembly bolts are not fastened in place, there will be abnormal noises when the
machine is working.
Parts no.
Description
Specifications
Qty
F16
Lock nut
M18
2
F17
Flat washer
Ø18
4
F18
Pull plate
1
F19
Hexagon Bolts
M18*55
2
F20
PTO dust cover
1
F21
Spring washer
Ø8
2
F22
Flat washer
Ø8
2
F23
Hexagon Bolts
M8*16
2
K1
Hanging Welds
1
K2
R pin
1
K3
Upper hanging pin
1
K4
Ordinary nut
M14
7
K5
Flat washer
7
K6
Spring washer
7
K7
Hexagon Bolts
M14*45
7

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CONNECTING TRACTOR
1. Three-point linkage
Lower lifting pin types
TMG-RT83
Ⅰ and Ⅱ
2. Connection and adjustment
⚠Caution ! Make sure the tractor is fixed in the process of connection
a. Start the tractor engine, tractor and machine head lower link under suspension corresponds to the
position of the pin, rewind, stop, stop the engine, put up parking stalls.
b. Connect Left towing arm, the left arm on the tractor towing the working machine is left hanging inserted
pin, the locking detent. Right arm pulling the same way.
c. Adjust the towing arms in the same height, as shown below:
If the magnitude of the tractor towing arms is too narrow, adjust the left suspension pin inward as below:
⚠Warning !
In the process of connection, when the tractor is the moving, if there is people between the
tractor and working machine, it may cause injury accident. Be sure no people stand
between the tractor and working machine during the tractor moving.

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d. Adjust angle, to obtain the most appropriate cutting angle, adjust the upon 3-point linkage suspension to
ensure the suitable cutting angle.
Upon 3-point linkage
Handle for tractor
3-point linkage
Adjust
Left suspension pin
Elastic cylindrical

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3. PTO installation
a. Confirm coupling length
The minimum overlap of inner and outer coupling tube 1/2X size should be 220mm, if the size less
than 100mm, please change the coupling
L1: The maximum length of connection to the tractor.
L2: The minimum length of the connection to the tractor
X: The overlap length.
b. The connection of coupling
1. Coupling connect to the rotary hoe end
Coupling with keyway end connect to the rotary hoe input shaft until the lock pin is exposed
to in the original location.
2. Fixed coupling plastic cover
⚠Danger
● If you use no plastic cover to protect the coupling, it is possible to be involved in the occurrence of
injuries. Do not use no plastic casing coupling.
● If you use damaged couplings, injuries may occur entangled.
Couplings if damaged, replace it immediately. Please check if coupling have damage before using.
● When connected to the tractor and rotary hoe, as a third party do not pay attention, inadvertently let
the power output shaft rotation, injuries may occur, after you cut off the power and stop the tractor
engine PTO can be connected to the tractor.

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3. After connection, fixed the chain to prevent the plastic cover rotation
4. Max rotation angle of coupling
⚠Noted !
If the shaft beyond its maximum operating angle of rotation at work, there will be unexpected
injury accident. Be sure to fix the tractor three-point suspension before use.
4. Coupling lubrication and maintenance
Proper grease lubrication and maintenance will greatly enhance the transmission efficiency of the
tractor.
After eight hours of continuous operation coupling, check above the pointed position
should be oiling and lubrication.
Max rotation angle in installation
Max rotation angle in working

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CHECK BEFORE OPERATING
1. Check before operating
1. Check the various parts of the tractor
Please check the parts according to the manual
2. Check the connection site
(1) Fix connection pin of three-point suspension
(2) Check the stand foot retract
3. Check the coupling
(1) Whether the coupling ends effectively connected with the machine and tractor
(2) Security chain is valid is fixed.
(3) Plastic protective cover is complete.
(4) Security chain sag length is appropriate.
4. Rotary tiller machine inspection
(1) The cutter blade bolts are tightened.
(2) Whether the gearbox rotation is normal, the hydraulic oil in gearbox not exceed the volume of 1/3,
if less need to add gear oil.
(3) The various parts of the bolts and nuts are tightened.
(4) The oil in each parts should be adequ
2.Check during engine starting
1. Check the drive system
The new machine or machine long unused, you must first idling operation.
(1) Start the tractor engine and low speed transfer to PTO.
(2) The engine speed was adjusted to 1000 rev / min mode, idling about 5 minutes.
(3) if the above normal, the rotational speed was adjusted to 500-540 rev / min mode, idle for about
5 minutes.
If the drive system has a problem, you can refer tractor manual investigation.
2. Check the tractor hydraulic system
Operate tractor three-point suspension lift handle and hydraulic output handle, lifting and turning the
machine to ensure no problems.
If you have questions, please contact the tractor dealer.
⚠Danger
● If start the engine when the PTO does not cut off the power ,it may cause harm to the people around.
Always switch off the PTO and then start the engine.
● When starting the engine, if it does not lower the rotary tiller is approaching, has no intention of falling or
rising, people around may cause injury. Keep machine is approaching low before starting the engine.

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LUBRICATION POINTS SUMMARY
●Fuel and smear with clean oil
●Release the original gearbox oil when refueling.
●Designated parts have been oiling, please confirm before use.
⚠Noted !
Change the oil in gearbox after the new hoe put in use after 50 hours
Make routine inspection per 50 hours
Gear oil and grease oil information
Lubrication points
Oil #
Change time
Gearbox
SAE90 GL-5
300 hours/season
Blade axle nozzle
2# grease
Before use
Total 3 points
Gear box:1.5L
Side gear box:1.2L
Blade axle: #2 grease

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OPERATING ESSENTIALS
1. Attentions during in use
1. When start job, lift the rotary tiller, make sure accelerate the blade axle to the rated speed, and then drop the
tiller until the blade buried to the desired depth. Do not accelerate the shaft or drop the tiller after buried the
blade, to avoid overloading the tractor or damaging the blades.
2. Within the job, should try to drive slowly, so that can guarantee the work quality, crushing clouds and reduce
mechanical wear and tear, pay attention to whether there is any noise or metal percussion sounds, and
observe the pulverizes, deep tillage situations, if there is any exception should immediately stop work and
check, after the exclusion can continue operations.
3. Stop work when turn a corner, raise the tiller until the blade off the ground, and reduce tractor throttle to
avoid damage to the blade. When raise rotary tiller, make sure the universal -joint tile angle less than 30
degrees, it may cause noise if over the degrees and then premature wear or damage
4. When drive in reverse, crossing the ridge and transfer to other land, should raise the tiller to the highest
position, and cut off the power to avoid any damages, if more to far away , make sure to use lock device fix
the machine well.
5. After working, should maintenance the machine, remove dirt and debris, check the connection fastening
case, each point lubricant filling oil, to prevent aggravating wear.
2. Rotary tiller adjustment
1. Side adjustment, park the tractor with rotary hoe in flat ground, drop the rotary hoe until the blade 5cm
from the ground, check the the tip for sides blades have the same distance to ground, in order to
ensure the blade axle in straight level, tillage depth evenly.
2. Front and rear adjustment. When drop the rotary tiller to the required depth, observe universal joint
angle and the rotary tiller angle is in a near horizontal position. If the angle is too large, adjust the rod,
so that rotary hoe in the horizontal position.
3. Lifting height adjustment. Rotary job, angle does not allow more than 10 degrees, When drive in
reverse, the angles are not allowed more than 30 degrees. Pay special attention when lifting. For
increased again rotary tiller, the universal joint power should be removed.
⚠Danger
● Don't touch blade when in operation, injuries may occur.
● In high-speed rotating operation, the stone will fly out, take close attention to yourself and the problem
around.
⚠Warning
● Exceed the PTO speed may cause injury accident, make sure to operate within the specified speed.
● Keep low-speed operation in tilt ground.
Note the front and surroundings while driving,
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