TMG TMG-HPC40 User manual

Excavator Hydraulic Plate Compactor
MODEL:TMG-HPC40
TMG-HPC60
TMG-HPC80
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PRODUCT MANUAL
Please read the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: [e-mail]
Do not return the product to dealer, they are not equipped to handle your
requests

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ATTENTION
* Please read this manual carefully before installing, operating or servicing the
plate compactor.
* Please read and follow this manual in order to better protect the user's safety.
* To avoid unnecessary damage or loss, please always follow the relevant laws,
regulations and safety practices.

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Contents
CHAPTER 1 PREFACE.............................................................................4
CHAPTER 2 APPLICATION.......................................................................5
CHAPTER 3 DESCRIPTION......................................................................6
CHAPTER 4 GENERAL DESCRIPTION....................................................7
CHAPTER 5 INSTALLATION......................................................................9
CHAPTER 6 OPERATION........................................................................10
CHAPTER 7 MAINTENANCE...................................................................12
CHAPTER 8 PARTS LIST.........................................................................13

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Chapter 1 Preface
* This manual contains information on safety, operation, lubrication and maintenance.
* The manual is a reference document for the new operator and a training document for
experienced personnel.
* If you have any questions about hydraulic compactor, consult your agent or factory.
WARNING
* Please do not use hydraulic compactor for other unrelated works
* If you do not operate properly, you can cause serious accidents and even cause
casualties.
* Operators and maintenance personnel please read this manual carefully and
then perform the relevant operation or repair of the compactor.
* If this manual is missing or damaged, please re-subscribe timely.
* If the compactor is transferred, please bring this manual.

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Chapter 2 Application
1) Slope road construction
2) Building foundation
3) Soil & Gravel
4) Bottom soil for the Pipeline construction
5) Drainage pipes and rock base
6) Test pile work
7) Slope shore embankment
8) Others

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Chapter 3 Description
Category
Unit
TMG-HPC40
TMG-HPC60
TMG-HPC80
Power of Impulse
ton
5
10
15
Vibration Frequency
RPM
2000
2000
2200
Oil Flow
GPM
12-20
23-28
32-53
Operating Pressure
PSI
1450-1850
1450-2130
2130-2850
Bottom Measurement
mm2
900*550
1100*700
1300*900
Weight
kg
362
646
1084
Carrier Weight
ton
4-7
10-16
17-25
* The oil return line must be connected to the low pressure oil return tank and the oil return
pressure is less than 100 PSI

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Chapter 4 General Description
1. The use of the compactor
The special design of the compactor can be applied to all kinds of quarry and construction
sites.
2. Product Number
The product number on the compactor bracket is particularly important for product
maintenance and replacement of parts. Please remember the product number.
3. Work Clothing
When the machine is operated, if you do not wear properly, it may cause injury. Loose
clothing is easy to get involved in running machines. It is recommended that you wear
suitable work clothes. For example: helmets, safety shoes, protective glasses, professional
coat, ear care, professional gloves and so on. Do not wear a tie or scarf while working, or
work with long hair.
The product number on the compactor bracket is an important document for repair or order
accessories. We have strict quality supervision for every factory product, and the product
number must be submitted to our company for maintenance. Therefore, please remember
the product number.
4. Lifting equipment
Wrong operation of lifting equipment makes it easy for personnel to be injured. Be familiar
with the operation of the lifting equipment and ensure that the lifting capacity of the
equipment is within the appropriate range. Before starting, keep the equipment in good
condition and follow the appropriate operating instructions for correct operation.
5. Safety
This manual is a guide to your safe operation and maintenance of the machine. Before
installing, operating or servicing the machine, please read this manual carefully and place
the manual with the machine.
6. Trial Operation
If you are not doing a trial operation or operating the machine unskilled, it is likely to cause
casualties. Please try out the operation in a spacious and clean place and keep other
unrelated persons away from the operation site. Please make sure you are able to do the
correct operation before using the new machine.
7. Security barrier
In public places, or when your visibility is reduced, please let the unrelated personnel stay
away from the obstacle area.

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8. Machine usage status
Please operate the machine appropriately. Exceeding the limit will damage the machine and
cause a dangerous accident. Please do not arbitrarily transform the compactor. The wrong
transformation is likely to cause dangerous accidents. Do not operate the machine when it
missed parts. Please operate by the instructions. Do not operate at high temperatures.
9. Maintenance
Please do not repair the machine without authorization. Please contact your dealer or
manufacturer when you need to replace a new part. The product is suitable for large heavy
excavators and construction work. As we all know, the construction site is dangerous, so
please beware of improper use which can cause serious injury or even death. If you have
any questions about the product, please contact the agent or manufacturer.

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Chapter 5 Installation
1) Connection
The next procedure is to connect the two tubes on the compactor to the excavator arm.
Import and export size
Product Model
Import Size
Export Size
TMG-HPC40
1/2” NPT
1/2” NPT
TMG-HPC60
3/4” NPT
3/4” NPT
TMG-HPC80
1” NPT
1” NPT
Important Notice
Please ensure that the above check is intact, you can start the excavator, slowly stretching
the arm, in order to ensure that the pipeline without squeezing. Please first enable small
striking force and turn on oil flow.

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Chapter 6 Operation
1) Make sure that all piping is properly installed and that all oil return lines are not squeezed
2) When operating, please use the different sizes of the force, the first use of a slight
ramming force, followed by the use of slightly larger ramming force, repeated alternately,
please do not over-ramming.
3) After daily work, please keep the machine properly
1. Customer Information:
Operators must be carefully, read the operating instructions in detail, in strict accordance
with the operating instructions required operation before using the machine, for the new
operator, must be formal, systematic trained before operation; otherwise, because the
operator did not read Operating instructions, or no formal, systematic operation training,
resulting in damage to the compactor, manufacturers are not responsible.
2. Parts Replacement:
Customers should use the original parts, otherwise, it may result in compactor damage,
manufacturers are not responsible.
3. The Seal Kits Replacement:
Customers need to change the seal kits and do the maintenance regularly. We recommend
customer to find the professional personnel to finish the maintenance and replacement or it
may cause damages to the machine.
4. The Use of Hydraulic Oil:
Before installing the compactor, it is necessary to filter the hydraulic oil, clean the fuel tank
and replace the oil on the excavator. Excavator oil, to follow the excavator's use of the
period, often replaced, such as timely replacement of oil.
5. The Use and Maintenance of Fasteners:
After the first work for 1 hour, operator need to check if the components of the bolts, loops
are loose, check the line and tubing if there is abrasion. And then doing the same check
each 10 working hours later.
6. Use
For the full and efficient use of hydraulic compactor, the pressure must be properly
pressurized, the pressure can not be too large or too small. If the connection object has
been ruptured or began to produce cracks, you should immediately stop the use of hydraulic
compactor.
※It is strictly forbidden to use hydraulic compactor to lever the rock;
※It is strictly forbidden to use hydraulic compactor to lift objects;
※It is strictly forbidden to use hydraulic compactor by falling off;
※It is strictly forbidden to replace the factory data parameters.

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7. Operating Environment:
Observe the work site carefully before operating, strictly abide by the construction safety
rules to prevent the occurrence of security incidents;
※It is strictly forbidden to operate the machine after drinking or taking doping drugs;
※Preheating before the operation;
※After the operation or suspension of work, must confirm the device is completely stopped.
Disclaimer:
1. The manufacturer is only responsible for the quality of the hydraulic compactor itself, but
not responsible for other problems caused by the quality problems, work injury and other
related issues.
2. The process of operating within the radius of 10 meters can not be someone else, or all
losses caused by, the manufacturers are not responsible.
3. Due to installation errors, resulting in the motor inlet and outlet reverse, the motor back to
the port can not normally return oil, resulting in motor surge and all other losses,
manufacturers are not responsible.
The final interpretation of this notice to the manufacturer

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Chapter 7 Maintenance
1) After working 400 hours, please check the oil pressure and bearing.
2) Torque of the screw
Specification
Torque
10mm
44Nm
12mm
77Nm
16mm
190Nm
20mm
350Nm
*All fasteners have a high strength rating of 12.9 grade
3) All Nuts
The high strength grade of all hex nuts is 12.9 grade (GB) and is a special purpose lock nut.
After each 4 hours of use, please ensure that the parts do not loose again, regular
inspection is the important measure to ensure the machine to play the best performance.
*Note: When replacing the bearings, please use the original parts, because these are
specially selected spare parts.
4) Lubricant
The bearing oil must be maintained at a moderate amount, the following is the amount of
fuel for the compactor:
Model
Oil Amount
TMG-HPC40
1.5L
TMG-HPC60
2.4L
TMG-HPC80
4.9L

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Chapter 8 EXPLODED DRAWINGS and PATTS LIST
1）TMG-HPC40 EXPLODED DRAWINGS

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TMG-HPC40 PARTS LIST
No.
Parts Name
Quantity
TMG-HPC40-01
Hydraulic Motor
1
TMG-HPC40-02
Motor Bolt
4
TMG-HPC40-03
Spring Washer
52
TMG-HPC40-04
Nipple
2
TMG-HPC40-05
Hose
1
TMG-HPC40-06
Body Cover Bolt
16
TMG-HPC40-07
O-Ring
1
TMG-HPC40-08
O-Ring
2
TMG-HPC40-09
Body Cover(A)
1
TMG-HPC40-10
Bearing
2
TMG-HPC40-11
Socket Plug
2
TMG-HPC40-12
Cam Shaft Ass’y
1
TMG-HPC40-13
Body Bolt
4
TMG-HPC40-14
Spring Washer
4
TMG-HPC40-15
Body Ass’y
1
TMG-HPC40-16
Nut
28
TMG-HPC40-17
Rubber Bolt
32
TMG-HPC40-18
Top Bracket Bolt
12
TMG-HPC40-19
Nipple
4
TMG-HPC40-21
Body Cover(B)
1
TMG-HPC40-22
Bracket
1
TMG-HPC40-23
Nylon Net
32
TMG-HPC40-24
Top bracket
1
TMG-HPC40-29
Base Plate
1
TMG-HPC40-31
Rubber
4
TMG-HPC40-32
O-Ring
2
TMG-HPC40-33
In Out Flange
2
TMG-HPC40-34
In Out Flange Bolt
8
TMG-HPC40-35
Socket
2
TMG-HPC40-36
Nipple
3
TMG-HPC40-37
Control Valve
1
TMG-HPC40-39
Hose
1
TMG-HPC40-40
Hose
1
TMG-HPC40-42
Hose
2

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2）TMG-HPC60 EXPLODED DRAWINGS

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TMG-HPC60 PARTS LIST
No.
Parts Name
Quantity
TMG-HPC60-01
Hydraulic Motor
1
TMG-HPC60-02
Motor Bolt
4
TMG-HPC60-03
Spring Washer
52
TMG-HPC60-04
Nipple
2
TMG-HPC60-05
Hose
1
TMG-HPC60-06
Body Cover Bolt
16
TMG-HPC60-07
O-Ring
1
TMG-HPC60-08
O-Ring
2
TMG-HPC60-09
Body Cover(A)
1
TMG-HPC60-10
Bearing
2
TMG-HPC60-11
Socket Plug
2
TMG-HPC60-12
Cam Shaft Ass’y
1
TMG-HPC60-13
Body Bolt
8
TMG-HPC60-14
Spring Washer
8
TMG-HPC60-15
Body Ass’y
1
TMG-HPC60-16
Nut
32
TMG-HPC60-17
Rubber Bolt
32
TMG-HPC60-18
Top Bracket Bolt
12
TMG-HPC60-19
Nipple
4
TMG-HPC60-21
Body Cover(B)
1
TMG-HPC60-22
Bracket Ass’y
1
TMG-HPC60-23
Nylon Nut
32
TMG-HPC60-24
Top bracket
1
TMG-HPC60-29
Base Plate Ass’y
1
TMG-HPC60-31
Rubber
4
TMG-HPC60-32
O-Ring
2
TMG-HPC60-33
In Out Flange
2
TMG-HPC60-34
In Out Flange Bolt
8
TMG-HPC60-35
Socket
2
TMG-HPC60-36
Nipple
3
TMG-HPC60-37
Control Valve
1
TMG-HPC60-39
Hose
1
TMG-HPC60-40
Hose
1
TMG-HPC60-42
Hose
2

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3）HPC80 EXPLODED DRAWINGS

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TMG-HPC80 PARTS LIST
No.
Parts Name
Quantity
TMG-HPC80-01
Hydraulic Motor
1
TMG-HPC80-02
Motor Bolt
4
TMG-HPC80-03
Spring Washer
68
TMG-HPC80-04
Nipple
2
TMG-HPC80-05
Hose
1
TMG-HPC80-06
Body Cover Bolt
16
TMG-HPC80-07
O-Ring
1
TMG-HPC80-08
O-Ring
2
TMG-HPC80-09
Body Cover(A)
1
TMG-HPC80-10
Bearing
2
TMG-HPC80-11
Socket Plug
2
TMG-HPC80-12
Cam Shaft Ass’y
1
TMG-HPC80-13
Body Bolt
8
TMG-HPC80-14
Spring Washer
20
TMG-HPC80-15
Body Ass’y
1
TMG-HPC80-16
Nut
32
TMG-HPC80-17
Rubber Bolt
48
TMG-HPC80-18
Top Bracket Bolt
12
TMG-HPC80-19
Nipple
2
TMG-HPC80-20
Nipple
2
TMG-HPC80-21
Body Cover(B)
1
TMG-HPC80-22
Bracket Ass’y
1
TMG-HPC80-23
Nylon Nut
48
TMG-HPC80-24
Top Bracket Ass’y
1
TMG-HPC80-29
Base Plate Ass’y
1
TMG-HPC80-31
Rubber
6
TMG-HPC80-32
O-Ring
2
TMG-HPC80-33
In Out Flange
2
TMG-HPC80-34
In Out Flange Bolt
8
TMG-HPC80-35
Socket
2
TMG-HPC80-36
Nipple
3
TMG-HPC80-37
Control Valve
1
TMG-HPC80-39
Hose
1
TMG-HPC80-40
Hose
1
TMG-HPC80-42
Hose
2