Togo POWER GG8000 User manual

Table of Contents
Section 1 Introduction and Safety.................................................................... 1
Section 2 General Information and Setup........................................................ 4
Section 3 Operation ........................................................................................ 9
Section 4 Maintenance and Troubleshooting .................................................. 13
Introduction
Safety Rules
Safety Symbols and Meanings
Exhaust and Location Hazards
Electrical Hazards
Fire Hazards
Replacement Hazard Labels
1
1
1
2
2
3
3
Know Your Generator
Emissions
Hour Meter
Connection Plugs
Remove Contents from Carton
Assembly
Add Engine Oil
Fuel
5
5
6
6
8
7
8
8
Operation and Use Questions
Before Starting Engine
Prepare Generator for Use
Grounding the Generator When Used as a Portable
9
9
9
9
Maintenance
Maintenance Schedule
Preventive Maintenance
Engine Maintenance
Inspect Muffler and Spark Arrestor
Valve Clearance
Storage
Troubleshooting
13
13
13
13
15
16
16
17
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Special Requirements 10
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Battery Replacement (if applicable) 15
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Inspect Spark Arrester Screen 15
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8
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Battery Cable Connection (electric start only)
Know Generator Limits
Wattage Reference Guide
Transporting/Tipping of the Unit
Starting Pull Start Engines
Low Oil Level Shutdown System
10
10
11
11
12
10
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Starting Electric Start Engines 12
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Generator Shut Down 12
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Charging the Battery (electric start units only) 12
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Connecting the Generator to a Building Electrical System

1
Section 1 Introduction and Safety
Introduction
Safety Rules
Safety Symbols and Meanings
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
DANGER
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
DANGER
Asphyxiation. Running engines produce carbon
monoxide, a colorless, odorless, poisonous gas.
Carbon monoxide, if not avoided,
will result in death or serious injury.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a
home or garage, EVEN
IF doors and windows
are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
DANGER
If any section of the manual is not understood, contact
your nearest Independent Authorized Service Dealer
(IASD), or contact BALDR INTERNATIONAL LLC
Customer Service at [phone], or
www.togopower.com with any questions or concerns.
NOTE: Notes contain additional information
important to a procedure and will be found within the
regular text of this manual.
These safety warnings cannot eliminate the hazards
that they indicate. Common sense and strict
compliance with the special instructions while
performing the action or service are essential to
preventing accidents.
• Adequate, unobstructed flow of cooling and
ventilating air is critical to correct generator
operation. Do not alter the installation or permit even
partial blockage of ventilation provisions, as this can
seriously affect safe operation of the generator. The
generator MUST be operated outdoors.
The owner is responsible for proper maintenance and
safe use of the equipment. Before operating, servicing
or storing this generator:
• Study all warnings in this manual and on the product
carefully.
• Become familiar with this manual and the unit before
use.
• Refer to the Assembly section of the manual for
instructions on final assembly procedures. Follow the
instructions completely.
Save these instructions for future reference. ALWAYS
supply this manual to any individual that will use this
machine.
THE INFORMATION CONTAINED HEREIN WAS BASED
ON MACHINES IN PRODUCTION AT THE TIME OF
PUBLICATION. BALDR INTERNATIONAL LLC RESERVES
THE RIGHT TO MODIFY THIS MANUAL AT ANY TIME.
The manufacturer cannot anticipate every possible
circumstance that might involve a hazard. The
warnings in this manual, and on tags and decals
affixed to the unit are, therefore, not all inclusive. If
using a procedure, work method or operating
technique that the manufacturer does not specifically
recommend, verify that it is safe for others. Also
make sure the procedure, work method or operating
technique utilized does not render the equipment
unsafe.
Throughout this publication, and on tags and decals
affixed to the generator, DANGER, WARNING,
CAUTION and NOTE blocks are used to alert
personnel to special instructions about a particular
operation that may be hazardous if performed
incorrectly or carelessly. Observe them carefully.
Their definitions are as follows:
Owner’s Manual for Petrol Generator

2
Exhaust and Location Hazards
Electrical Hazards
DANGER
Electrocution. Water contact with a power source,
if not avoided, will result in death or serious injury.
DANGER
Electrocution. Turn utility and emergency power
supplies to OFF before connecting power source
and load lines. Failure to do so will result in death
or serious injury.
DANGER
Electrocution. Contact with bare wires, terminals,
and connections while generator is running will
result in death or serious injury.
DANGER
Electrocution. Water contact with a power source,
if not avoided, will result in death or serious injury.
• It is recommended to obtain parts and service
from your local IASD to keep this unit in safe
working order.
• Do not operate unit on uneven surfaces, or in
areas where it can be exposed to excessive
moisture, dirt, dust, or corrosive vapors.
• When working on this equipment, remain
alert at all times.
• Never work on the equipment when physically
or mentally fatigued.
• Never use the generator or any of its parts
as a step. Stepping on the unit can stress
and break parts, and may result in dangerous
operating conditions from leaking
exhaust gases, fuel leakage, oil leakage,
etc.
• If you start to feel sick, dizzy, or weak after the
generator has been running, move to fresh air
IMMEDIATELY. See a doctor, as you could have
carbon monoxide poisoning.
WARNING
Moving Parts. Keep clothing, hair, and appendages away
from moving parts. Failure to do so could result in death
or serious injury.
WARNING
Equipment and property damage. Do not alter construction
of, installation, or block ventilation for generator. Failure to
do so could result in unsafe operation or damage to the
generator.
WARNING
WARNING
Hot Surfaces. When operting machine, do not
touch hot surfaces. Keep machine away from
combustables during use. Hot surfaces
could result in severe burns or fire.
WARNING
Equipment and property damage. Do not alter construction
of, installation, or block ventilation for generator. Failure to
do so could result in unsafe operation or damage to the
generator.
WARNING
Do not insert any object through the air cooling slots.
Generator can start at any time and could result in death,
serious injury, and unit damage.
DANGER
Asphyxiation. Running engines produce carbon
monoxide, a colorless, odorless, poisonous gas.
Carbon monoxide, if not avoided, will result in
death or serious injury.
DANGER
The exhaust system must be properly
maintained. Do not alter or modify the exhaust
system as to render it unsafe or make it
noncompliant with local codes and/or standards.
Failure to do so will result in death or serious
injury.
Asphyxiation. Always use a battery operated
carbon monoxide alarm indoors and installed
according to the manufacturer’s instructions.
Failure to do so could result in death or serious
injury.
Owner’s Manual for Petrol Generator

3
Fire Hazards
• National Electric Code (NEC) requires the frame
Vertical CO Warning Decal
and external electrically conductive parts of the
generator be properly connected to an approved
earth ground. Local electrical codes may also
require proper grounding of the generator. Consult
with a local electrician for grounding requirements
in the area.
• Use a ground fault circuit interrupter (GFCI) in any
damp or highly conductive area (such as metal
decking or steel work).
• Do not operate the generator if connected
electrical devices overheat, if electrical output is lost,
if engine or generator sparks or if flames or smoke
are observed while unit is running.
• Keep a fire extinguisher near the generator at all
times.
DANGER
Electrocution. In the event of electrical
accident, immediately shut power OFF. Use
non-conductive implements to free victim from
live conductor. Apply first aid and get medical
help. Failure to do so will result in death or
serious injury.
DANGER
Explosion and Fire. Fuel and vapors are
extremely flammable and explosive. Add fuel in
a well ventilated area. Keep fire and spark
away. Failure to do so will result in death or
serious injury.
Accidental Start-up. Disconnect the negative battery
cable, then the positive battery cable when working on
unit. Failure to do so could result in death or serious
injury.
WARNING
Do not insert any object through the air cooling slots.
Generator can start at any time and could result in
death, serious injury, and unit damage.
WARNING
DANGER
Do not overfill fuel tank. Fill to 1/2 in. of top of
tank to allow for fuel expansion. Overfilling may
cause fuel to spill onto engine causing fire or
explosion, which will result in death or serious
injury.
DANGER
Risk of fire. Allow fuel spills to completely dry
before starting engine. Failure to do so will
result in death or serious injury.
Replacement Hazard Labels
Owner’s Manual for Petrol Generator
DO NOT OVERFILL TANK
ALWAYS ALLOW ROOM FOR FUEL EXPANSION
DO NOT FILL WHILE RUNNING
To prevent serious injury:
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required.
The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF
doors and windows are open.
Only use OUTSIDE and far away from windows,
doors, and vents.

Section 2 General Information and Setup
Figure 2-1. Features and Controls
Generator Components
Figure 2-2. Control Panel
1120 Volt AC, 20 Amp, GFCI Duplex
Receptacle
2120/240 Volt AC, 30 Amp Locking
Receptacle
327 Amp Circuit Breaker (AC)
420 Amp Circuit Breaker (AC)
5Hour Meter
6OFF/ON/START Switch
7Grounding
8Fuel Tank
9Battery
10 Oil Fill
11 Oil Drain
12 Recoil Starter
13 Air Filter
14 Choke Knob
15 Fuel Shut Off
16 Roll Over Valve
17 Recovery Hose
18 Gas Cap
19 Fuel Gauge
20 Muffler
21 Wheel
22 Carbon Canister (CARB models only)
1
52
7
3
4
6
15
14
13
4Owner’s Manual for Petrol Generator
12 11 10
21
22
17
16
18
19
20
9
8

EmissionsKnow Your Generator
Replacement owner’s manuals are available at
The United States Environmental Protection Agency
(US EPA) (and California Air Resources Board (CARB),
for engines/equipment certified to California standards)
requires that this engine/equipment complies with exhaust
and evaporative emissions standards.Locate the emissions
compliance decal on the engine to determine applicable
standards.For emissions warranty information,please
reference the included emissions warranty.It is important
to follow the maintenance specifications in the manual
to ensure that the engine complies with the applicable
emissionsstandards for the duration of the product’s life.
www.togopower.com.
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
TABLE 2. Product Specifications
Generator Specifications
** Operating Temperature Range: -18 deg. C (0 deg. F) to 40 Deg. C (104 Deg. F). When operated above
25 deg. C (77 deg. F) there may be a decrease in power.
** Maximum wattage and current are subject to, and limited by, such factors as fuel Btu content, ambient
temperature, altitude, engine condition, etc.. Maximum power decreases about 3.5% for each 1,000 feet
above sea level; and will also decrease about 1% for each 6° C (10° F) above 16° C (60° F) ambient
temperature.
Engine Specifications
Rated Power
Peak Power
Rated AC Voltage
Rated AC Load
Current @ 120V
Current @ 240V
Rated Frequency
Phase
Displacement
Spark Plug Type
Spark Plug Gap
Gasoline Capacity
Oil Type
Oil Capacity
Run Time at 50% Load
420 cc
F6TC
0.7-0.8 mm (0.028-0.031 inch)
5.8 gal (22 L)
See Chart in the Add Engine Oil Section
1.06 qt (1.0 L)
8.6 Hours
* Go to www.togopower.com or contact an IASD for replacement parts.
6.5 kW
8.0 kW
120/240V
54 Amps
27 Amps
60 Hz @ 3600 RPM
Single Phase
Generator Dry Weight (assembled) 197 lbs. (89.4 kg)
5
Owner’s Manual for Petrol Generator

Hour Meter
Figure 2-3. Hour Meter
Connection Plugs
The Hour Meter tracks hours of operation for
scheduled maintenance. See Figure 2-3.
NOTE: The hour glass icon will flash when the
engine is running. This signifies the meter is
recording hours of operation.
The 120 Volt outlet is overload protected by a 20
Amp push-to-reset circuit breaker. See Figure 2-4.
Each receptacle will power 120 Volt AC, single
phase, 60 Hz electrical loads requiring up to 2400
watts (2.4 kW) or 20 Amps of current. Use only high
quality, wellinsulated, 3-wire grounded cord sets
rated for 125 Volts at 20 Amps (or greater).
Use a NEMA L14-30 plug with this receptacle
(rotate to lock/unlock). Connect a suitable 4-
wire grounded cord set to plug and desired
load. The cord set should be rated 250 Volts
AC at 30 Amps (or greater). See Figure 2-5.
Use this receptacle to operate 120 Volt AC, 60
Hz, single phase loads requiring up to 3240
watts (3.24 kW) of power at 27 Amps or 240
Volt AC, 60 Hz, single phase loads requiring
up to 6500 watts (6.5 kW) of power at 27
Amps. The outlet is protected by one 27 Amp
2-pole circuit breaker.
120 VAC, 20 Amp,Duplex
Receptacle
120/240 VAC, 30 Amp Receptacle
Figure 2-4. 120 VAC, 20 Amp, GFCI Duplex
Receptacle NEMA 5-20R
Figure 2-5. 120/240 VAC, 30 Amp Receptacle
NEMA L14-30R
0.0
Remove Contents from Carton
1. Open carton completely by cutting each
corner from top to bottom.
2. Remove and verify carton contents prior to
assembly. Carton contents should contain
the following:
6Owner’s Manual for Petrol Generator

ABLE 3. Accessories
Assembly
Call BALDR INTERNATIONAL LLC Customer Service
at [phone] for any assembly issues or
concerns. Please have model and serial number
available.
The following tools are required to install the accessory kit.
Ratchet Wrench
8mm Socket
8mm Wrench
12mm Socket
12mm Wrench
13mm Socket
13mm Wrench
NOTE: The wheels are not intended for overthe-
road use.See Figure 2-6.
Install wheels as follows:
1. Slide axle pin (A) through the wheel (B),
wheel bracket on frame, and flat washer (C).
2. Insert cotter pin (D) through axle pin (A).
Install frame foot assembly follows:
1. Place frame foot assembly (E) under frame.
Secure with M8-1.25 x 16 bolts (F) .
3. Call BALDR INTERNATIONAL LLC Customer
Service [phone] with the unit
model and serial number for any missing carton
contents.
4. Record model, serial number, and date of
purchase on front cover of this manual.
Figure 2-6. Wheel & Foot Assembly
WARNING
Consult Manual. Read and understand manual
completely before using product. Failure to
completely understand manual and product
could result in death or serious injury.
A
B
CD
E
F
See Figure 2-7.
Install handle assembly as follows:
1. Slide M8 carriage bolt(G) through handle bracket and
handle assembly(I) by first inserting the bolt through the
square hole in the handle assembly(I).
2. lnstall M8 acorn nut(H).
Figure 2-7. Handle Assembly
GH
I
7
Owner’s Manual for Petrol Generator
Item
Main Unit
Owner’s Manual
Liter Oil SAE 30 with Funnel
Handle Assembly (I)
Quick set-up guide
Emissions Warranty
Item
Hardware Bag Qty.
1
1
1
1
Rain cover
1
Never-flat Wheel (B) 2
Frame Foot Assembly (E) 1
Axle Pin (A) 2
1
1
Cotter Pin (D) 2
Flat Washer (C) 2
M8 Acorn Nut (H) 2
M8-1.25X45 Carriage Bolt (G) 2
M8-1.25 x 16 Bolt (F) 2

Battery Cable Connection
(electric start only)
Add Engine Oil
The unit has been shipped with the black battery
cables disconnected.
You will need two 8mm box wrenches to connect
the battery cables. See Figure 4-5.
1. Cut off cable ties securing battery cables
and remove black cover from battery terminal.
2. Connect the black cable to the negative (-)
battery terminal with the bolt and nut supplied.
Slide rubber boot over the negative
(-) battery terminal and connection hardware.
3. Make sure all connections are secure.
NOTE: If the battery is unable to start the engine,
charge it (see the Charging the Battery (electric
start units only) section for details).
4. Add recommended engine oil as shown in
the following chart.
NOTE: Use petroleum based oil (supplied) for
engine break-in before using synthetic oil.
1. Place generator on a level surface.
2. Verify oil fill area is clean.
3. Remove oil fill cap and wipe dipstick clean.
See Figure 2-8.
Figure 2-8. Remove Dipstick
SAE 30
10W-30
Synthetic 5W-30
Figure 2-9. Safe Operating Range
NOTE: Some units have more than one oil fill
location. It is only necessary to use one oil fill
point.
5. Thread dipstick into oil filler neck. Oil level
is checked with dipstick fully installed.
6. See Figure 2-9. Remove dipstick and verify
oil level is within safe operating range.
7. Install oil fill cap/dipstick and hand-tighten.
Fuel
CAUTION
Engine damage. Verify proper type and quantity of engine
oil prior to starting engine. Failure to do so could result in
engine damage.
DANGER
Explosion and Fire. Fuel and vapors are
extremely flammable and explosive. Add fuel
in a well ventilated area. Keep fire and spark
away. Failure to do so will result in death
or serious injury.
DANGER
Explosion and Fire. Do not overfill fuel tank. Fill
to 1/2 inch from top of tank to allow for fuel
expansion. Overfilling may cause fuel to spill
onto engine causing fire or explosion, which
will result in death or serious injury.
8Owner’s Manual for Petrol Generator

Fuel requirements are as follows:
• Clean, fresh, unleaded gasoline.
• Minimum rating of 87 octane/87 AKI (91 RON).
• Up to 10% ethanol (gasohol) is acceptable (where
available; non-ethanol-premium fuel is
recommended).
• DO NOT use E85.
• DO NOT use a gas oil mix.
• DO NOT modify engine to run on alternate
fuels. Stabilize fuel prior to storage.
1. Verify unit is OFF and cooled for a minimum of
two minutes prior to fueling.
2. Place unit on level ground in a well ventilated area.
3. Clean area around fuel cap and remove cap
slowly.
4. Slowly add recommended fuel (A). Do not overfill
(B). See Figure 2-10.
5. Install fuel cap.
NOTE: Allow spilled fuel to evaporate before starting
unit.
IMPORTANT NOTE: It is important to prevent gum
deposits from forming in fuel system parts such as
the carburetor, fuel hose or tank during storage.
Alcoholblended fuels (called gasohol, ethanol or
methanol) can attract moisture, which leads to
separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel
system should be emptied before storage of 30 days
or longer. See the Storage section. Never use engine
or carburetor cleaner products in the fuel tank as
permanent damage may occur.
B
A
Figure 2-10. Add Recommended Fuel
Section 3 Operation
Operation and Use Questions
Before Starting Engine
Call BALDR INTERNATIONAL LLC customer service at
[phone] with questions or concerns about
equipment operation and maintenance.
1. Verify engine oil level is correct.
2. Verify fuel level is correct.
3. Verify unit is secure on level ground, with proper
clearance and is in a well ventilated area.
Prepare Generator for Use
DANGER
Asphyxiation. Running engines produce carbon
monoxide, a colorless, odorless, poisonous gas.
Carbon monoxide, if not avoided, will result in
death or serious injury.
DANGER
Asphyxiation. Always use a battery operated
carbon monoxide alarm indoors and installed
according to the manufacturer’s instructions.
Failure to do so could result in death or serious
injury.
DANGER
Asphyxiation. The exhaust system must be
properly maintained. Do not alter or modify the
exhaust system as to render it unsafe or make it
noncompliant with local codes and/or standards.
Failure to do so will result in death or serious
injury.
DANGER
Risk of fire. Do not use generator without spark
arrestor installed. Failure to do so could result
in death or serious injury.
WARNING
Risk of Fire. Hot surfaces could ignite
combustibles, resulting in fire. Fire could result
in death or serious injury.
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
CAUTION
Equipment and property damage. Disconnect electrical
loads prior to starting or stopping unit. Failure to do so
could result in equipment and property damage.
Grounding the Generator When
Used as a Portable
The generator is equipped with an equipment ground
connecting the generator frame and the ground
terminals on the AC output receptacles (see NEC
250.34 (A). This allows the generator to be used as a
portable without grounding the frame of the generator
as specified in NEC 250.34.
9
Owner’s Manual for Petrol Generator

Special Requirements
Safety and Health Administration (OSHA) regulations,
local codes, or ordinances that apply
to the intended use of the generator.
Consult a qualified electrician, electrical
inspector, or the local agency having jurisdiction:
• In some areas, generators are required to
be registered with local utility companies.
• If the generator is used at a construction
site, there may be additional regulations
which must be observed.
Connecting the Generator to a
Building Electrical System
It is recommended to use a manual transfer
switch when connecting directly to a building
electrical system. Connecting a portable generator
to a building electrical system must be
made in strict compliance with all national and
local electrical codes and laws, and be completed
by a qualified electrician.
Know Generator Limits
Table 4. Wattage Reference Guide
Overloading a generator can result in damage
to the generator and connected electrical
devices. Observe the following to prevent
overload:
• Add up the total wattage of all electrical
devices to be connected at one time. This
total should NOT be greater than the generator's
wattage capacity.
• The rated wattage of lights can be taken
from light bulbs. The rated wattage of tools,
appliances, and motors can be found on a
data label or decal affixed to the device.
• If the appliance, tool, or motor does not
give wattage, multiply volts times ampere
rating to determine watts (volts x amps =
watts).
• Some electric motors, such as induction
types, require about three times more watts
of power for starting than for running. This
surge of power lasts only a few seconds
when starting such motors. Make sure to
allow for high starting wattage when selecting
electrical devices to connect to the generator:
1. Figure the watts needed to start the largest
motor.
2. Add to that figure the running watts of all
other connected loads.
The Wattage Reference Guide is provided to
assist in determining how many items the generator
can operate at one time.
NOTE: All figures are approximate. See data
label on appliance for wattage requirements.
10 Owner’s Manual for Petrol Generator
Figure 3-1. Grounding the Generator
Air Conditioner (12,000 Btu)
Air Conditioner (24,000 Btu)
Air Conditioner (40,000 Btu)
Battery Charger (20 Amp)
Belt Sander (3")
Chain Saw
Circular Saw (6-1/2")
Clothes Dryer (Electric)
Clothes Dryer (Gas)
Clothes Washer
Coffee Maker
Compressor (1 HP)
Compressor (3/4 HP)
Compressor (1/2 HP)
Curling Iron
Dehumidifier
Disc Sander (9")
Edge Trimmer
Electric Blanket
Electric Nail Gun
Electric Range (per element)
Electric Skillet
Freezer
Furnace Fan (3/5 HP)
1000
1200
800 to 1000
5750
700
1150
1500
2000
1800
1400
700
650
1200
500
400
1200
1500
1250
700
875
1700
3800
6000
500
Device Running
Watts

Transporting/Tipping of the Unit
Starting Pull Start Engines
Do not operate, store or transport the unit at
an angle greater than 15 degrees.
1. Unplug all electrical loads from the unit's
receptacles before starting engine.
2. Place generator on a level surface.
3. See Figure 3-2. Open the fuel shut-off
valve (A).
4. Turn engine OFF/ON/START switch to
ON. See Figure 2-2.
5. Slide engine choke (B) to Full Choke position
(left). See Figure 3-3.
6. Firmly grasp recoil handle and pull slowly until
increased resistance is felt. Pull rapidly up and away.
7. When engine starts,move choke knob to RUN position.
NOTE: If engine fires, but does not continue to
run, move choke lever to Full Choke and
repeat starting instructions.
IMPORTANT NOTE: Do not overload the
generator. Also, do not overload individual
panel receptacles. These outlets are protected
against overload with push-to-resettype
circuit breakers. If amperage rating of
any circuit breaker is exceeded, that
breaker opens and electrical output to that
receptacle is lost. Read Know Generator
Limits carefully.
WARNING
Recoil Hazard. Recoil could retract unexpectedly.
Kickback could result in death or serious injury.
CAUTION
Equipment and property damage. Disconnect electrical
loads prior to starting or stopping unit. Failure to do so
could result in equipment and property damage.
Figure 3-2.Fuel Shut-off Valve
Figure 3-3.Choke Position
11
Owner’s Manual for Petrol Generator
A
Garage Door Opener
Hair Dryer
Hand Drill
Hedge Trimmer
Impact Wrench
Iron
Jet Pump
Lawn Mower
Light Bulb
Microwave Oven
Milk Cooler
Oil Burner on Furnace
Oil Fired Space Heater (140,000
Btu)
Oil Fired Space Heater (85,000 Btu)
Oil Fired Space Heater (30,000 Btu)
Paint Sprayer, Airless (1/3 HP)
Paint Sprayer, Airless (hand-held)
Radio
Refrigerator
Slow Cooker
Submersible Pump (1-1/2 HP)
Submersible Pump (1 HP)
Submersible Pump (1/2 HP)
Sump Pump
Table Saw (10")
Television
Toaster
Weed Trimmer
500 to 750
1200
600
450
500
1200
800
1200
100
1000
1100
300
400
Allow 3 times the listed watts for starting these
devices.
225
150
600
150
50 to 200
700
250
2800
2000
1500
800 to 1050
2000
200 to 500
1000 to 1650
500
B

Starting Electric Start Engines
Charging the Battery (electric
start units only)
Generator Shut Down
Low Oil Level Shutdown System
WARNING
Equipment and property damage. Disconnect electrical
loads prior to starting or stopping unit. Failure to do so
could result in equipment and property damage.
WARNING
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.
1. Unplug all electrical loads from the unit's
receptacles before starting the engine.
2. Place generator on a level surface.
3. Open the fuel shut-off valve. See Figure 3-
2.
4. Move engine choke knob outward to Full
Choke. See Figure 3-3.
5. Press and hold OFF/ON/START switch
in the START position. When engine
starts, release the switch to the ON position.
6. When engine starts, move choke knob to RUN
position. If engine falters, move choke knob back
to 1/2 choke position until engine runs smoothly,
then move to RUN position.
NOTE: The battery shipped with the generator has been
fully charged.A battery may lose some of its charg when
not in use for pro-longed periods of time. If the battery is
unable to crank the engine, charge the battery in 10% rate
capacity current, voltage 14.4-15.0 for 6 to 8 hours.
RUNNING THE GENERATOR DOES NOT CHARGE THE
BATTERY.
1. Shut off all loads and unplug electrical
loads from generator panel receptacles.
2. Let engine run at no-load for several minutes
to stabilize internal temperatures of
engine and generator.
3. OFF/ON/START Switch to OFF.
4. Close fuel valve.
NOTE: Under normal conditions, close fuel
valve and allow generator to run carburetor
bowl out of fuel. For emergencies, switch to
OFF.
The engine is equipped with a low oil level
sensor to shut down the engine automatically
when the oil level drops below a specified
level. The engine will not run until the oil has
been filled to the proper level.
IMPORTANT NOTE: Do not overload generator
or individual panel receptacles. These
outlets are overload protected with pushto-
reset circuit breakers. If amperage rating
of any circuit breaker is exceeded, that
breaker opens and electrical output to that
receptacle is lost. Read Know Generator
Limits carefully.
CAUTION
Equipment and property damage. Disconnect electrical
loads prior to starting or stopping unit. Failure to do so
could result in equipment and property damage.
WARNING
Explosion. Batteries emit explosive gases while
charging.Keep fire and spark away. Wear protective
gear whenworking with batteries. Failure to do so
could result in death or serious injury.
WARNING
Risk of burns.Batteries contain sulfuric acid and
can cause severe chemical burns.Wear protective
gear when working with batteries.Failure to do so
could result in death or serious injury.
12 Owner’s Manual for Petrol Generator

Section 4 Maintenance and Troubleshooting
Maintenance
Maintenance Schedule
Engine Oil Recommendations
Engine Maintenance
Regular maintenance will improve performance and
extend engine/equipment life. BALDR INTERNATIONAL
LLC. recommends that all maintenance work be
performed by an Independent Authorized Service Dealer
(IASD). Regular maintenance, replacement or repair of
the emissions control devices and systems may be
performed by any repair shop or person of the owner’s
choosing. However, to obtain emissions control
warranty service free of charge, the work must be
performed by an IASD. See the emissions warranty.
NOTE: Call BALDR INTERNATIONAL LLC customer
service at [phone] with questions about
component replacement.
Preventive Maintenance
Dirt or debris can cause improper operation
and equipment damage. Clean generator
daily or before each use. Keep area around
and behind muffler free from combustible
debris. Inspect all cooling air openings on
generator.
• Use a damp cloth to wipe exterior surfaces
clean.
• Use a soft bristle brush to loosen caked on
dirt, oil, etc.
• Use a vacuum to pick up loose dirt and
debris.
• Low pressure air (not to exceed 25 psi)
may be used to blow away dirt. Inspect
cooling air slots and openings on generator.
These openings must be kept clean and
unobstructed.
NOTE: DO NOT use a garden hose to clean
generator. Water can enter engine fuel system
and cause problems. If water enters generator
through cooling air slots, some water will be
retained in voids and crevices of rotor and stator
winding insulation. Water and dirt buildup
on generator internal windings will decrease
insulation resistance of windings.
Follow maintenance schedule intervals,
whichever occurs first according to use.
NOTE: Adverse conditions will require more
frequent service.
NOTE: All required service and adjustments
should be each season as detailed in the following
chart.
To maintain the product warranty, the engine
oil should be serviced in accordance with the
recommendations of this manual. For your
convenience, maintenance kits designed and
intended for use on this product are available
from the manufacturer that include engine oil,
oil filter, air filter, spark plug(s), a shop towel
and funnel. These kits can be obtained from
an Independent Authorized Service Dealer
(IASD).
WARNING
Do not insert any object through the air cooling slots.
Generator can start at any time and could result in
death, serious injury, and unit damage.
WARNING
Accidental start-up. Disconnect spark plug wires when
working on unit. Failure to do so could result in death
or serious injury.
13
Owner’s Manual for Petrol Generator
At Each Use
Check engine oil level
Every 50 Hours
Clean Air Filter
Every 100 Hours or Every Season
Change Oil ǂ
Clean/Gap Spark Plug
Every 200 Hours or Every Season
Replace Air Filter
Replace Spark Plug
Check/Adjust Valve Clearance
ǂChange oil after first 30 hours of operation,
then every season.
1.Change oil and oil filter every month when
operating under heavy load or in high tem-
peratures.
2.Clean more often under dirty or dusty oper-
ating conditions. Replace air filter parts if
they cannot be adequately cleaned.
3.Check valve clearance and adjust if neces-
sary after first 50 hours of operation and
every 300 hours thereafter.

SAE 30
10W-30
Synthetic 5W-30
Inspect Engine Oil Level
Change Engine Oil
Air Filter
Inspect engine oil level prior to each use, or every 8
hours of operation.
1. Place generator on a level surface.
2. Clean area around oil fill.
3. See Figure 4-1. Remove oil fill cap and wipe dipstick
clean.
When using generator under extreme, dirty,
dusty conditions, or in extremely hot weather,
change oil more frequently.
NOTE: Don’t pollute. Conserve resources.
Return used oil to collection centers.
Change oil while engine is still warm from running,
as follows:
1. Place generator on a level surface.
2. Disconnect the spark plug wire from the
spark plug and place the wire where it
cannot contact spark plug.
3. Clean area around oil fill, and oil drain
plug.
4. Remove oil fill cap.
5. Remove oil drain plug and drain oil completely
into a suitable container.
6. Install oil drain plug and tighten securely.
7. Slowly pour oil into oil fill opening until oil
level is between L and H marks on dipstick.
DO NOT overfill.
8. Install oil fill cap, and finger tighten.
9. Wipe up any spilled oil.
10. Properly dispose of oil in accordance with
all applicable regulations.
Engine will not run properly and may be damaged if run
with a dirty air filter. Service air filter more frequently in
dirty or dusty conditions.
To service air filter:
1. See Figure 4-3. Turn knob (A) and remove air filter
cover (B).
2. Wash in soapy water. Squeeze filter (C) dry in clean
cloth (DO NOT TWIST).
3. Clean air filter cover before re-installing it.
NOTE: To order a new air filter, contact the
nearest authorized service center at +1 (855)
801-0798.
4. Screw dipstick into filler neck. Remove dipstick
and verify oil level is within safe operating range.
See Figure 4-2.
5. Add recommended engine oil as necessary.
6. Replace oil fill cap and hand-tighten.
NOTE: Some units have more than one oil fill
location. It is only necessary to use one oil fill
point.
Figure 4-1. Engine Oil Fill
Figure 4-2. Safe Operating Range
Figure 4-3. Air Filter Assembly
WARNING
Risk of burns. Allow engine to cool before
draining oil or coolant. Failure to do so could
result in death or serious injury.
WARNING
Accidental start-up. Disconnect spark plug wires when
working on unit. Failure to do so could result in death
or serious injury.
14 Owner’s Manual for Petrol Generator
A
B
C

Service Spark Plug
Inspect Muffler and Spark Arrester
Inspect Spark Arrester Screen
Battery Replacement (if applicable)
To service spark plug:
1. Clean area around spark plug.
2. Remove and inspect spark plug.
3. Inspect electrode gap with wire feeler gauge and
reset spark plug gap to 0.028 - 0.031 in (0.70 - 0.80
mm). See Figure 4-4.
3. Install new battery. Install hold down
bracket and tighten.
4. Connect positive (+) battery terminal (red
wire) FIRST (red wire). Slide rubber boot
over connection hardware.
5. Connect negative (-) battery terminal
(black wire) SECOND.
6. Slide rubber boot over connection hardware.
NOTE: Use ONLY original equipment replacement
parts.
Inspect muffler for cracks, corrosion, or other
damage. Remove spark arrester, if equipped,
inspect for damage or carbon blockage.
Replace parts as required.
1. Loosen muffer cover(B)and remove bolt(A).
2. Loosen spark screen cover(D)and remove bolt(C).
3. spark arrestor screen(E) and replace if torn, perforated
or otherwise damaged. If screen is not damaged, clean
with commercial solvent.
4. Replace spark arrestor screen(E).Secure with spark
screen cover(D)and bolt(C).
5. Replace muffer cover(B).Secure with bolt(A).
See Figure 4-5.
1. Disconnect negative (-) battery terminal
FIRST (black wire).
2. Disconnect positive (+) battery terminal
SECOND (red wire).
NOTE: The battery shipped with the generator
has been fully charged. A battery may lose
some charge when not in use for prolonged
periods of time. If battery is unable to crank
engine, charge it ((see the Charging the Battery
(electric start units only) section for details).
IMPORTANT NOTE: Running the generator
does not charge battery.
NOTE: Replace spark plug if electrodes are
pitted, burned or porcelain is cracked. Use
ONLY recommended replacement plug. See
Specifications.
4. Install spark plug finger tight, and tighten an
additional 3/8 to 1/2 turn using spark plug wrench.
Figure 4-4. Spark Plug
WARNING
Accidental Start-up. Disconnect the negative battery
cable, then the positive battery cable when working
on unit. Failure to do so could result in death
or serious injury.
WARNING
Environmental Hazard. Always recycle batteries at an
official recycling center in accordance with all local
laws and regulations. Failure to do so could result in
environmental damage, death or serious injury.
Figure 4-5. Battery Connection
Figure 4-6. Spark Arrestor Screen
WARNING
Hot Surfaces. When operating machine, do not
touch hot surfaces. Keep machine away from
combustibles during use. Hot surfaces could
result in severe burns or fire.
15
Owner’s Manual for Petrol Generator
A
A
BC
C
DE

Valve Clearance
Storage
Prepare Fuel System for Storage
General
Important: Please contact an Independent
Authorized Service Dealer for service assistance.
Proper valve clearance is essential for
prolonging the life of the engine.
Check valve clearance after the first fifty-hours
of operation. Adjust as necessary.
• Intake — 0.15 ± 0.02mm (cold), (0.006" ±
0.0008" inches)
• Exhaust — 0.20 ± 0.02mm (cold) (0.008" ±
0.0008" inches)
It is recommended to start and run the generator for
30 minutes, every 30 days. If this is not possible, refer
to the following list to prepare unit for storage.
• DO NOT place a storage cover on a hot generator.
Allow unit to cool to room temperature before storage.
• DO NOT store fuel from one season to another
unless properly treated.
• Replace fuel container if rust is present. Rust in fuel
will cause fuel system problems.
• Cover unit with a suitable protective, moisture
resistant cover.
• Store unit in a clean and dry area.
• Always store generator and fuel away from heat and
ignition sources.
Fuel stored over 30 days can go bad and
damage fuel system components. Keep fuel
fresh, use fuel stabilizer.
If fuel stabilizer is added to fuel system, prepare
and run engine for long term storage.
Run engine for 10-15 minutes to circulate stabilizer
throughout fuel system. Adequately
prepared fuel can be stored up to 24 months.
NOTE: If fuel has not been treated with fuel
stabilizer, it must be drained into an approved
container. Run engine until it stops from lack
of fuel. Use of fuel stabilizer in fuel storage
container is recommended to keep fuel fresh.
1. Change engine oil.
2. Remove spark plug.
3. Pour tablespoon (5-10cc) of clean engine
oil or spray a suitable fogging agent into
cylinder.
Change Oil
Change engine oil before storage. See Change Engine Oil.
4. Pull starter recoil several times to distribute oil in
cylinder.
5. Install spark plug.
6. Pull recoil slowly until resistance is felt. This will
close valves so moisture cannot enter engine
cylinder. Gently release recoil.
WARNING
Explosion and Fire. Fuel and vapors are extremely
flammable and explosive. Store fuel in a well
ventilated area. Keep fire and spark away. Failure
to do so will result in death or serious injury.
WARNING
Risk of Fire. Verify machine has properly
cooled before installing cover and storing
machine. Hot surfaces could result in fire.
WARNING
Vision Loss. Eye protection is required to avoid
spray from spark plug hole when cranking engine.
Failure to do so could result in vision loss.
16 Owner’s Manual for Petrol Generator

Troubleshooting
Engine is running, but
AC output is not
available.
1. Circuit breaker OPEN.
2. Poor connection or defective
cord set.
3. Connected device is bad.
4. Fault in generator.
5. GFCI receptacle is OPEN (if
equipped).
1. Reset circuit breaker.
2. Check and repair.
3. Connect another device that is
in good condition.
4. Contact IASD.
5. Correct ground fault and press
reset button on GFCI recepta-
cle (if equipped).
Engine runs well at
no-load, but bogs when
load is applied.
1. Short circuit in a connected
load.
2. Generator is overloaded.
3. Engine speed is too slow.
4. Shorted generator circuit.
5. Clogged spark arrestor.
1. Disconnect shorted electrical
load.
2. See Know Generator Limits.
3. Contact IASD.
4. Contact IASD.
5. Clean spark arrestor screen.
Engine will not start; or
starts and runs rough.
1. Fuel shut-off is OFF.
2. Dirty air filter.
3. Out of fuel.
4. Stale fuel.
5. Spark plug wire not connected
to spark plug.
6. Bad spark plug.
7. Water in fuel.
8. Overchoking.
9. Low oil level.
10. Excessive rich fuel mixture.
11. Intake valve stuck open or
closed.
12. Engine lost compression.
1. Turn fuel shut-off ON.
2. Clean or replace air filter.
3. Fill fuel tank.
4. Drain fuel tank and fill with
fresh fuel.
5. Connect wire to spark plug.
6. Replace spark plug.
7. Drain fuel tank; fill with fresh
fuel.
8. Set choke to no choke posi-
tion.
9. Fill crankcase to correct level.
10. Contact IASD.
11. Contact IASD.
12. Contact IASD.
Engine shuts down
during operation.
1. Out of fuel.
2. Low oil level.
3. Fault in engine.
1. Fill fuel tank.
2. Fill crankcase to correct level.
3. Contact IASD.
Engine lacks power. 1. Load is too high.
2. Dirty air filter.
3. Engine needs to be serviced.
4. Clogged spark arrestor.
1. Reduce load (see Know Gen-
erator Limits).
2. Clean or replace air filter.
3. Contact IASD.
4. Clean spark arrestor screen.
Engine surges or
stumbles.
1. Choke is opened too soon.
2. Carburetor is running too rich
or too lean.
1. Set choke to halfway position
until engine runs smoothly.
2. Contact IASD.
PROBLEM CORRECTIONCAUSE
17
Owner’s Manual for Petrol Generator