TOHATSU BFT 80A User manual

OWNER’S
MANUAL
BFT 75A
BFT 80A
BFT 90A
BFT 100A
OWNER’S MANUAL
Original instructions
36ZZ0T030_EN.book Page 1 Tuesday, November 28, 2017 4:19 PM

© 2017 Honda Motor Co., Ltd.
PGM-FI is a trademark of Honda Motor Co., Ltd. registered in Japan and other countries.
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1
Thank you for purchasing a
TOHATSU Outboard Motor.
This manual covers operation and
maintenance of the TOHATSU
BFT75A/80A/90A/100A Outboard
Motor.
All information in this publication is
based on the latest product
information available at the time of
approval for printing.
Tohatsu Corporation reserves the
right to make changes at any time
without notice and without incurring
any obligation.
No part of this publication may be
reproduced without written
permission.
This manual should be considered a
permanent part of the Outboard
Motor and should remain with it if it
is resold.
Throughout this manual, you will see
safety messages proceeded by the
following words and symbols. Here’s
what they mean:
Indicates serious injury or death
WILL result if instructions are not
followed.
Indicates a strong possibility that
serious personal injury or death
may result if instructions are not
followed.
Indicates a possibility that personal
injury or equipment damage could
result if instructions are not
followed.
Indicates that equipment or
property damage could result if
instructions are not followed.
Gives helpful information.
If a problem should arise, or if you
have any questions about the
Outboard Motor, consult an
authorized TOHATSU Outboard
Motor dealer.
TOHATSU Outboard Motors are
designed to give safe and
dependable service if operated
according to instructions. Read and
understand the Owner’s Manual
before operating the Outboard
Motor. Failure to do so could result
in personal injury or equipment
damage.
• Have your dealer install the tiller
handle.
• The illustration may vary according
to the type.
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2
Note that the types of the outboard motor differ according to the countries where they are sold.
BFT75A/80A/90A/100A is provided
with the following types according to
the shaft length, control system, and
tilt system.
*: Optional Equipment
Model BFT75A BFT80A
Type LRTD LRTU XRTU LRTU XRTU
Transom Height
(Shaft Length)
537 mm (21.1 in) •• •
664 mm (26.1 in) ••
Tiller Handle (H1 type) ∗∗∗∗∗
Tiller Handle (H2 type) ∗∗∗∗∗
Remote Control ∗∗∗∗∗
Power Trim/Tilt •••••
Trim Meter ∗∗∗∗∗
Tachometer ∗∗∗∗∗
TRL (Trolling) Control Switch ∗∗∗∗∗
LRTD
Destination
U: Europe, D: General Export
Tilt system
T: Power Trim/Tilt (with hydraulic assisted function)
Shaft Length
L: 537 mm (21.1 in) (Long Shaft)
X: 664 mm (26.1 in) (Extra Long Shaft)
Control system
R: Remote Control
TYPE CODE Example
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3
Note that the types of the outboard motor differ according to the countries where they are sold.
BFT75A/80A/90A/100A is provided
with the following types according to
the shaft length, control system, and
tilt system.
*: Optional Equipment
Model BFT90A BFT100A
Type LRTD LRTU LRTU XRTU
Transom Height
(Shaft Length)
537 mm (21.1 in) •••
664 mm (26.1 in) •
Tiller Handle (H1 type) ∗∗∗∗
Tiller Handle (H2 type) ∗∗∗∗
Remote Control ∗∗∗∗
Power Trim/Tilt ••••
Trim Meter ∗∗∗∗
Tachometer ∗∗∗∗
TRL (Trolling) Control Switch ∗∗∗∗
LRTD
Destination
U: Europe, D: General Export
Tilt system
T: Power Trim/Tilt (with hydraulic assisted function)
Shaft Length
L: 537 mm (21.1 in) (Long Shaft)
X: 664 mm (26.1 in) (Extra Long Shaft)
Control system
R: Remote Control
TYPE CODE Example
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4
This Owner’s Manual is using the
following type names when it
describes the operations special to a
type.
Remote control
(optional equipment) type: R type
Tiller handle
(optional equipment) type: H type
Power trim/tilt type: T type
The tiller handle type is classified
into the following two categories.
Tiller handle
(optional equipment) type: H1 type
Multi-Function Tiller handle
(optional equipment) type: H2 type
The remote control type is classified
into the following three categories
according to the control box position.
Side-mount type: R1 type
Panel-mount type: R2 type
Top-mount type: R3 type
Check the type of your outboard
motor and read this Owner’s Manual
thoroughly before operation.
Texts with no type indication are the
information and/or procedures
common to all types.
Record the frame and engine serial
numbers for your reference. Refer to
the serial numbers when ordering
parts, and when making technical or
warranty inquiries.
The frame serial number is stamped
on the right side of the stern bracket.
Frame serial number:
The engine serial number is stamped
on the upper right side of the engine.
Engine serial number:
STERN BRACKET
FRAME SERIAL NUMBER ENGINE SERIAL NUMBER
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CONTENTS
5
1. SAFETY ...........................................................................................8
SAFETY INFORMATION ...........................................................8
2. SAFETY LABEL LOCATIONS ....................................................11
3. COMPONENT IDENTIFICATION ..............................................14
4. CONTROLS AND FEATURES ....................................................24
H type
Engine Switch (Ignition Switch) ............................................24
Shift Lever ..............................................................................25
Throttle Grip ...........................................................................26
Throttle Friction Adjuster ......................................................27
Emergency Stop Switch .........................................................27
Emergency Stop Switch Lanyard/Clip ...................................28
Steering Friction Adjusting Knob ..........................................29
TRL (Trolling) Control Switch ..............................................30
R type
Remote Control Lever ............................................................31
Neutral Release Lever ............................................................34
Engine Switch (Ignition Switch) ............................................34
Fast Idle Lever (R1 type)/Fast Idle Button (R2, R3 types) ....35
Emergency Stop Switch .........................................................36
Emergency Stop Switch Lanyard/ Clip ..................................36
Spare Emergency Stop Switch Clip (optional equipment) ....37
TRL (Trolling) Control Switch ..............................................38
T type
Power Trim/Tilt Switch ..........................................................39
Trim Meter (equipped type or optional equipment) ...............40
Power Tilt Switch (outboard motor pan) ...............................41
Manual Relief Valve ..............................................................41
Common
Tilt Lock Lever ......................................................................42
Oil Pressure Indicator/Buzzer ................................................42
Overheat Indicator/Buzzer .....................................................43
ACG Indicator/Buzzer ........................................................... 44
PGM-FI Indicator/Buzzer ...................................................... 45
Water Separator Buzzer ......................................................... 45
Trim Tab ................................................................................ 46
Anode ..................................................................................... 46
Cooling Water Check Hole .................................................... 47
Cooling Water Intake Port ..................................................... 47
Engine Cover Fixing Lever ................................................... 48
Tachometer (equipped type or optional equipment) .............. 48
Fuel Filler Cap (equipped type) ............................................. 48
Fuel Gauge ............................................................................. 49
Fuel Line Connector And Joint (equipped type) ................... 49
NMEA Interface Coupler ...................................................... 50
Operating Hour Notification System ..................................... 50
5. INSTALLATION ........................................................................... 53
Transom Height .......................................................................... 53
Location ...................................................................................... 54
Installation Height ...................................................................... 54
Outboard Motor Installation ....................................................... 55
Outboard Motor Angle Inspection (Cruising) ............................ 56
Battery Connections .................................................................... 57
Remote Control Installation (equipped type or optional
equipment) .............................................................................. 59
<Remote Control Box Location> .......................................... 60
<Remote Control Cable Length> .......................................... 60
Propeller Selection ...................................................................... 61
6. PRE-OPERATION CHECKS ........................................................ 62
Engine Cover Removal/Installation ............................................ 62
Engine Oil ................................................................................... 62
Fuel ............................................................................................. 65
GASOLINE CONTAINING ALCOHOL .................................. 66
Propeller and Cotter Pin Inspection ............................................ 67
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CONTENTS
6
Tiller Handle Height/Angle Adjustment (H type) ......................68
Steering Handle Friction (H type) ...............................................70
Remote Control Lever Friction (R type) .....................................70
Water Separator ...........................................................................71
Battery .........................................................................................71
Other Checks ...............................................................................73
7. STARTING THE ENGINE ............................................................74
Fuel Line Connection ..................................................................74
Fuel Priming ................................................................................76
Starting the Engine ......................................................................77
H type .....................................................................................77
R type .....................................................................................81
R1 type ...............................................................................81
R2, R3 types .......................................................................85
Emergency Starting .....................................................................89
8. OPERATION ..................................................................................95
Break-in Procedure ......................................................................95
Gear Shifting ...............................................................................96
H type .....................................................................................96
R1 type ...................................................................................98
R2 type ...................................................................................99
R3 type .................................................................................100
Steering
H type ...................................................................................101
R type ...................................................................................101
Cruising
H type ...................................................................................102
R type ...................................................................................105
TRL (Trolling) Control Switch .................................................107
Trimming the Outboard Motor ..................................................108
Trim Meter (equipped type or optional equipment) ..................111
Tilting the Outboard Motor (T type) ....................................112
Moorage (T type) ................................................................. 113
Power Tilt Switch (T type) ....................................................... 114
Manual Relief Valve (T type) ................................................... 115
Trim Tab Adjustment ............................................................... 116
Engine Protection System
<Engine Oil Pressure, Overheat, Water Contamination,
PGM-FI and ACG Warning Systems> ................................. 117
<Over-rev Limiter> .......................................................... 121
<Anode> .......................................................................... 121
Shallow Water Operation ......................................................... 121
Multiple Outboard Motors ........................................................ 122
9. STOPPING THE ENGINE .......................................................... 123
Emergency Engine Stop ........................................................... 123
Normal Engine Stop ................................................................. 124
H type .................................................................................. 124
R type ................................................................................... 126
10. TRANSPORTING ..................................................................... 127
Fuel Line Disconnection ........................................................... 127
Transporting .............................................................................. 127
Trailering .................................................................................. 128
11. CLEANING AND FLUSHING ................................................. 130
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CONTENTS
7
12. MAINTENANCE .......................................................................131
Tool Kit and Emergency Parts ..................................................132
MAINTENANCE SCHEDULE ................................................133
Engine Oil .................................................................................135
Spark Plugs ................................................................................137
Battery .......................................................................................141
Lubrication ................................................................................143
Water Separator .........................................................................145
Fuel Filter ..................................................................................148
Fuel Tank and Tank Filter (equipped type) ...............................150
EMISSION CONTROL SYSTEM ...........................................151
Fuse ...........................................................................................152
ACG Fuse ..................................................................................153
Propeller ....................................................................................154
Inspect After Operating .............................................................155
Submerged Outboard Motor .....................................................155
13. STORAGE ..................................................................................156
Fuel ............................................................................................156
Vapor Separator Draining .........................................................157
Battery Storage ..........................................................................158
Outboard Motor Position ...........................................................159
14. DISPOSAL .................................................................................160
15. TROUBLESHOOTING .............................................................161
16. SPECIFICATIONS .....................................................................163
17. ‘‘EC DECLARATION OF CONFORMITY’’
CONTENT OUTLINE ..............................................................168
18. INDEX ........................................................................................173
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8
1. SAFETY
SAFETY INFORMATION
For your safety and the safety of
others, pay special attention to these
precautions.
Operator Responsibility
• TOHATSU outboard motor is
designed to give safe and
dependable service if
operated according to
instructions.
Read and understand the
Owner’s Manual before
operating the outboard motor.
Failure to do so could result in
personal injury or equipment
damage.
• Gasoline is harmful or fatal if
swallowed. Keep the fuel tank
out of reach of children.
• Gasoline is extremely
flammable and is explosive
under certain conditions.
Refuel in a well-ventilated area
with the engine stopped.
• Do not smoke or allow flames or
sparks where the engine is
refueled or where gasoline is
stored.
• Do not overfill the fuel tank.
After refueling make sure that
the fuel tank cap is closed
properly and securely.
• Be careful not to spill any fuel
while refueling. Spilled fuel or
fuel vapor may ignite. If any
fuel is spilled make sure that the
area is dry before starting the
engine.
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9
SAFETY
• Know how to stop the engine
quickly in case of emergency.
Understand the use of all controls.
• Do not exceed the boat
manufacturer’s power
recommendation, and be sure that
the outboard motor is properly
mounted.
• Never permit anyone to operate the
outboard motor without proper
instruction.
• Before operating the outboard
motor, familiarize yourself with all
laws and regulations relating to
boating and the use of outboard
motors.
• Do not attempt to modify the
outboard motor.
• Always wear a life-jacket when on
board.
• Do not operate the outboard motor
without the engine cover. Exposed
moving parts can cause injury.
• Do not remove any guards, labels,
shields, covers or safety devices;
they are installed for your safety.
• Stop the engine immediately if
anyone falls overboard.
• Do not run the engine while the
boat is near anyone in the water.
• Attach the emergency stop switch
lanyard securely to the operator.
• Shift to the neutral position
and then shift to the reverse
position at low engine speed.
Do not shift to the reverse
position suddenly at high engine
speed.
• Moving parts can injure
you. Install the engine
cover after emergency
starting the engine. Do not
operate the outboard motor
without the engine cover.
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10
SAFETY
Fire and Burn Hazards
Gasoline is extremely flammable, and
gasoline vapor can explode. Use
extreme care when handling gasoline.
KEEP OUT OF REACH OF
CHILDREN.
• Remove the fuel tank from the boat
for refueling.
• Refuel in a well-ventilated area
with the engine stopped. Keep
flames and sparks away, and do not
smoke in the area.
• Refuel carefully to avoid spilling
fuel. Avoid overfilling the fuel tank
(there should be no fuel in the filler
neck). After refueling, tighten the
fuel filler cap securely. If any fuel
is spilled, make sure the area is dry
before starting the engine.
The engine and exhaust system
become very hot during operation and
remain hot for a while after
stopping. Contact with hot engine
components can cause burns and may
ignite some materials.
• Avoid touching a hot engine or
exhaust system.
• Allow the engine to cool before
performing maintenance or
transporting.
Carbon Monoxide Poisoning
Hazard
Exhaust contains poisonous carbon
monoxide, a colorless and odorless
gas. Breathing exhaust can cause loss
of consciousness and may lead to
death.
• If you run the engine in an area that
is confined, or even partially
enclosed, the air can become
contaminated with a dangerous
amount of exhaust gas. To keep
exhaust gas from building up,
provide adequate ventilation.
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11
2. SAFETY LABEL LOCATIONS
[Equipped type]
These labels are in the locations shown.
They warn you of potential hazards that can cause serious injury.
Read the labels and safety notes and precautions described in this manual carefully.
If a label comes off or becomes hard to read, contact your TOHATSU outboard motor dealer for a replacement.
READ OWNER'S MANUAL
EMERGENCY ENGINE STARTING
READ OWNER'S MANUAL
GEAR SHIFTING
Multi-Function TILLER HANDLE
(H2 type)
(optional equipment)
READ OWNER'S
MANUAL
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12
SAFETY LABEL LOCATIONS
FUEL TANK
(equipped type)
FUEL CAUTION FUEL CAUTION
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13
SAFETY LABEL LOCATIONS
CE mark location [U type only]
Name and address of manufacturer and authorized representative are written in the
“EC Declaration of Conformity” CONTENT OUTLINE in this Owner’s Manual.
Yea r c od e H J K L M N
Year of manufacture 2017 2018 2019 2020 2021 2022
CE MARK
(1) Model name
(2) Engine family name
(3) Year code
(4) Rated power
(5) Dry mass (weight) (with propeller,
without battery cable)
(6) Country of manufacture
(7) Frame number
(8) Manufacturer and address
(9) Name and address of authorized
representative
(10)The identification number of the
notified body
(1)
(2) (3)
(6)
(4)
(5)
(7)
(8)
(9)
(10)
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14
3. COMPONENT IDENTIFICATION
[R (Remote Control) type]
OIL LEVEL DIPSTICK
COOLING WATER
INTAKE PORT
(each side)
OIL FILLER CAP
POWER TILT
SWITCH
FLUSH PORT
CONNECTOR
ENGINE OIL
DRAIN BOLT
TILT LOCK
LEVER
FRAME SERIAL
NUMBER
GEAR OIL LEVEL
PLUG
GEAR OIL DRAIN BOLT
ANTICAVITATION PLATE
NMEA
INTERFACE
COUPLER
ENGINE COVER
FIXING LEVER
(front)
ENGINE COVER
STERN
BRACKET
MANUAL
RELIEF VALVE
ANODE
PROPELLER
(optional equipment)
EXHAUST PORT/
WATER OUTLET PORT
TRIM TAB
ANODE
(each side)
COOLING
WATER
CHECK HOLE
IDLE PORT
ENGINE COVER
FIXING LEVER
(rear)
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15
COMPONENT IDENTIFICATION
REMOTE CONTROL BOX
(equipped type or optional equipment)
ENGINE SWITCH
(IGNITION SWITCH)
ENGINE SWITCH KEY
(IGNITION SWITCH KEY)
REMOTE CONTROL LEVER
POWER TRIM/TILT SWITCH
BUZZER
(inside)
CONTROL
LEVER
FRICTION
ADJUSTER
EMERGENCY
STOP SWITCH
LANYARD
EMERGENCY STOP
SWITCH CLIP
EMERGENCY
STOP SWITCH
FAST IDLE LEVER
INDICATORS
(Oil pressure, Overheat,
ACG, PGM-FI)
NEUTRAL RELEASE
LEVER
REMOTE CONTROL LEVER
NEUTRAL RELEASE
LEVER
POWER TRIM/
TILT SWITCH
FAST IDLE BUTTON
R1, R2 types:
SPARE EMERGENCY STOP SWITCH CLIP
Store the spare emergency stop
switch clip in the tool bag.
SIDE-MOUNTTYPE (R1 type) PANEL-MOUNTTYPE (R2 type)
TRL (Trolling) CONTROL SWITCH*
* For TRL (Trolling) control switch equipped type.
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16
COMPONENT IDENTIFICATION
TOP-MOUNT TYPE (R3 type)
(DUAL OUTBOARD MOTOR TYPE)
REMOTE CONTROL LEVER
(SINGLE OUTBOARD MOTOR TYPE)
POWER TRIM/
TILT SWITCH
FAST IDLE BUTTON
REMOTE CONTROL LEVERS
POWER TRIM/TILT
SWITCH (RIGHT)
POWER TRIM/TILT
SWITCH (LEFT)
R3 type:
SPARE EMERGENCY
STOP SWITCH CLIP
Store the spare
emergency stop
switch clip in the
tool bag.
(for TOP-MOUNT DUAL type)
SWITCH PANEL (optional equipment)
(PANEL-MOUNT, TOP-MOUNT)
BUZZER
ENGINE SWITCH
(IGNITION SWITCH)
EMERGENCY
STOP SWITCH
EMERGENCY STOP SWITCH CLIP
EMERGENCY STOP SWITCH LANYARD
INDICATORS
(Oil pressure,
Overheat, ACG,
PGM-FI)
FAST IDLE BUTTON
ENGINE SWITCH KEY
(IGNITION SWITCH KEY)
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17
COMPONENT IDENTIFICATION
SWITCH PANEL without indicators type
(optional equipment)
(for THREE OUTBOARD MOTORS type)
(PANEL-MOUNT, TOP-MOUNT SINGLE)
(for TWO OUTBOARD MOTORS type)
BUZZER
EMERGENCY
STOP SWITCH
EMERGENCY STOP
SWITCH CLIP
EMERGENCY STOP
SWITCH LANYARD
For the switch panel without indicators type, use it along
with the NMEA2000-compatible device.
ENGINE SWITCH KEY
(IGNITION SWITCH KEY)
ENGINE SWITCH
(IGNITION SWITCH)
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18
COMPONENT IDENTIFICATION
[H (Tiller Handle) type]
ENGINE COVER
FIXING LEVER
(front)
ENGINE COVER
TILLER HANDLE
(H1 type)
(optional equipment)
STERN BRACKET
MANUAL RELIEF
VALVE (T type)
ANODE
PROPELLER
(optional equipment)
EXHAUST PORT/
WATER OUTLET PORT
TRIM TAB
ANODE
(each side)
COOLING
WATER
CHECK HOLE
IDLE PORT
ENGINE COVER
FIXING LEVER
(rear)
OIL LEVEL DIPSTICK
COOLING WATER
INTAKE PORT
(each side)
OIL FILLER CAP
POWER TILT
SWITCH
(T type)
FLUSH PORT
CONNECTOR
ENGINE OIL
DRAIN BOLT
TILT LOCK
LEVER
FRAME SERIAL
NUMBER
GEAR OIL LEVEL
PLUG
GEAR OIL DRAIN BOLT
ANTICAVITATION PLATE
NMEA
INTERFACE
COUPLER
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