Tokheim Quantium 510 User manual

Document Ref 942583-001
Rev - 8
04/2015
Quantium 510
Installation Manual

Document Ref 942583-001 Rev 8
Quantium 510 Installation Manual
Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
©CopyrightbyTokheim.Allintellectualrightsarisingfrom,accruing to,and
residing in this manual belong to Tokheim. No part of this document may be
reproduced in any form without the express written permission of Tokheim.
Tokheim reserves the right to apply changes to this document and the
equipment without further notice.

Document Ref 942583-001 Rev 8 1
Quantium 510 Installation Manual Revision Record
REVISION RECORD
Date Revision Page Reason
13/09/2007 1 All Original Issue
10/01/2008 2 3,4 Main Contents revised
10/01/2008 2 1-1 Section 1 Contents revised
10/01/2008 2 1-8 New info added for MID
10/01/2008 2 5-1 Section 5 Contents revised
10/01/2008 2 5-6 to 5-24 New info added for earthing; repagination
10/01/2008 2 5-25,5-26 New pages inserted; repagination
10/01/2008 2 6-1 Section 6 Contents revised
10/01/2008 2 6-2 to 6-8 New info added for MID; repagination
24/03/2009 3 All New Q510 Installation manual to reflect changes to dispenser.
Chapter
18/03/2011 4 2.1.1 Changes to zoning diagram height dimensions, to be
consistant with Q500T1 drawings.
4 2.1.1 Change to the Standard Head configuration zoning diagram.
4 2.1.1 Removal of the Media Head configuration zoning diagram.
4 2.1.1 Addition of the TQC-VGA & Wincor configuration zoning
diagrams.
4 2.3.2 Separate master connection & satellite connection drawings
created. Change to height on connection flange level satellite
drawing.
4 3.1.1 - 3.1.10 Changes to dispenser height dimensions & ground frames to
be the same as Q500T1 drawings.
4 3.1.1 Removal of 2-2 from title.
4 3.1.5 Addition of the VHS 4-4 and renumbering accordingly
4 3.1.8 Change to heading, SVHSM 5-5
4 3.1.10 Addition of Mini-Sat dimensions drawing.
4 3.1.11 Addition of heights to centre of display drawing.
4 3.2.1 - 3.2.8 Changes in the "Note" from 5mm to 8mm
4 3.2.1 Changes to heading, addition of (M)
4 3.2.2 Changes to heading, addition of (M)
4 3.2.5 Addition of the VHS 4-4 and renumbering accordingly
4 3.2.8 Change to heading, addition of HSM 5-8 & SVHSM 5-5
4 3.2.10 Addition of Mini-Sat dimensions ground plan.
4 4.7.2 Removal of the Media Head and replaced by TQC-VGA media
head.
4 4.8 Changes to access the cable glands photos & addition of TQC-
VGA.
4 4.8.2 New procedures showing access to Standard Head & TQC-
VGA calc head.
4 4.83 Removal of the Media Head instructions.
4 5.4.1 New procedures. Wooden transit pallet
4 5.4.2 New procedures. Metal transport profile
4 5.4.3 New procedures. Lifting slots & wooden transit pallet
4 5.4.4 New procedures. Lifting slots & metal transport profile
4 5.6.4 Media head configuration addition of TQC - VGA.
4 Back Page New contacts list

2Document Ref 942583-001 Rev 8
Revision Record Quantium 510 Installation Manual
Date Revision Chapter Reason
31/03/2011 5 All Added Tokheim graphic to bottom of page.
5 3.2.1 to 3.2.5,
3.2.7 & 3.2.10 Added the dimension 58, edge of driptray to mounting hole, to drawings.
5 3.2.9 Change of dimension, driptray to mounting hole from 918.5 to
922.5
5 5.2 Photographs to identitify side a & side b
08/07/2011 3 (Rev 5.1) 3.1.11 Added gound frame prt.no. 3.2.11 update to Mini Sat
drawing (Bottom view)
6 (Rev5.1) Up rev to 5.1 to include new instructions 6.1.3 on flow rate set
up of VR.
22/12/2011 3 (Rev 5.1) 3.2.11 Update to Mini Sat drawing (Top view)
23/01/2012 6 All
6 1.5.3 Additional text to highlight care and attention when removing
and storing lighter panels and cladding.
6 1.6 Addition of the Stage II Vapour Recovery system European
Directive
08/03/2012 6.1 1.7 Change to text (Meter Calibration)
6 2.2.3 Addition of models SVHS 3-4 & SVHS 4-6
6 2.3.3 Update to all VR drawings
6 3.1.3 Addition oftext to SVHS 3-4
6 3.1.6 Addition of text to SVHS 4-6
6 3.1.10 Addition of groundframe table
6 3.1.12 Updated drawing and changed name Display Heights to
Dispenser Heights.
6 3.2.3 Addition oftext to SVHS 3-4
6 3.2.6 Addition oftext to SVHS 4-6
6 5.4.5 Placement procedures for M-SAT dispenser with lifting slots.
08/03/2012 6.1 6.2 Change to text (MID certified dispensers)
6 Front Cover Change to front cover
6 Back Cover Change to back cover
27/07/2012 6.1 2.3 Change to Note - Tokheim requires rigid pipes for SAT lines
6.1 5.4.1 New photograph Item 10
6.1 5.4.2 New photograph Item 9
6.1 5.4.3 New information. Addition of forklift pitch chart & new dispenser
photos.
6.1 5.4.4 New photographs, Item 5 & Item 10
6.1 5.4.5 New photographs, Item 4 & Item 9
6.1 5.4.7 New information. Addition of Using jacking bolts to lower a
dispenser.
6.1 5.5.1 New photographs for suction dispensers pipework.
6.1 6.3 Important info on removing transport bolts
6.2 New revision record
06/09/2012 6.3 P2 Revision Record updated
6.2 P2-29 Section added for VR per Product (Ethanol Split Only)
6.1 P3-15 to 3-23 VR Per Product (Ethanol Split Only) note added to drawings
6.1 P3-25 Mini Sat Ground Plan updated
6.2 P5-28 to 5-31 Drawing updates
07/03/2013 7 3,4,5 Main Contents updated
2-20 Changes to Note
3-1 Section 3 Contents updated

Document Ref 942583-001 Rev 8 3
Quantium 510 Installation Manual Revision Record
Date Revision Chapter Reason
7 3-14, 3-15 Ground Frame part numbers table added
7 3-20 Updated 4F2C VHS 4-4 drawing
7 5-1 Section 5 Contents updated
7 5-24 New section added, Installation of TQP-HS Pumps
7 5-26 New section added, Fitting a Risbridger Check Valve
7 5-27, 5-28 Section 5.6.1 Junction Box Wiring updated
7 Back Cover Glossary updated and address change
29/08/2014 7.1 2-21 New Submerged Connection after May 2014 drawing added
2-24 New Submerged with Nefit Adapt/Shear Valve May 2014
2-24 Note added regarding model HSM 5-8 dim
3-23 Note added regarding model SVHSM 5-5 dim
5-26 Sect 5.5.4 text removed
6-8 Sect 6.3 text and photo updated for new submerged
5-22 5.4.8 Leak plate sealing added
5-28 to 5-29 5.5.6 New Submerged Installation - Manufactured after January
2015 added
13.04.2015 8.0 Section 5.5.5 Revised procedure to warn against strain or twisting VR flexi
pipe (ECR2782). Removed unnecessary photo.

4Document Ref 942583-001 Rev 8
Revision Record Quantium 510 Installation Manual
This page is intentionally blank

Document Ref 942583-001 Rev 8 5
Quantium 510 Installation Manual Contents
CONTENTS
1 INTRODUCTION........................................................................................................ 1-2
1.1 How To Use This Manual....................................................................................1-2
1.2 Product Scope ......................................................................................................1-2
1.3 AuthorisedTechnicians ........................................................................................1-3
1.4 Contact Information .............................................................................................1-3
1.5 Health & Safety ...................................................................................................1-3
1.5.1 Safety Checklist...................................................................................1-3
1.5.2 Duties of the Employees......................................................................1-4
1.5.3 Hazards................................................................................................1-4
1.5.4 WarningSigns ......................................................................................1-5
1.5.5 Personal Protective Equipment (PPE) ................................................1-6
1.6 Standards & Certificates......................................................................................1-7
1.6.1 Dispenser Marking for the ATEX Directive ........................................1-7
1.6.2 Special Conditions for Safe Use ..........................................................1-8
1.7 MID Dispensers...................................................................................................1-8
2 SITE PREPARATION................................................................................................. 2-2
2.1 General .................................................................................................................2-2
2.1.1 ZoningDiagrams .................................................................................2-2
2.2 Basic Model Schematics ......................................................................................2-5
2.2.1 Standard Speed Models .......................................................................2-5
2.2.2 High Speed Diesel Models ..................................................................2-8
2.2.3 Very High Speed Diesel Models........................................................2-12
2.2.4 Master & Satellite Models.................................................................2-16
2.3 Hydraulic Connections .......................................................................................2-20
2.3.1 Suction & Submerged Connections ...................................................2-20
2.3.2 Master & Satellite Connections.........................................................2-24
2.3.3 Vapour Recovery Connections ..........................................................2-26
2.4 Electrical Connections........................................................................................2-31
3 DRAWINGS................................................................................................................... 3-2
3.1 Dispenser Dimensions..........................................................................................3-2
3.1.1 Two Frames & One Column Models (1-1, 1-2, HS 1-1, HSM 1-1, HS 1-2,
HSM 1-2, THS 1-2, VHS 1-1, VHS 1-2, VHSM 1-2) ........................3-2
3.1.2 Two Frames & Two Columns Models (2-2, 2-4, HS 2-2, HS 2-4,
VHS 1-2 SS, VHS 2-4, VHSM 2-4) ...................................................3-3
3.1.3 Three Frames & Two Columns Models (THS 3-4, SVHS 3-4)..........3-4
3.1.4 Three Frames & Three Columns Models (3-3, 3-6, HS 3-3, HS 3-6,
VHS 3-6) .............................................................................................3-5
3.1.5 Four Frames & Two Columns Models (VHS 4-4) ..............................3-6
3.1.6 Four Frames & Three Columns Models (THS 4-6, SVHS 4-6) .........3-7
3.1.7 Four Frames & Four Columns Models (4-4, 4-8, HS 4-4, HS 4-8,
VHS 4-8) .............................................................................................3-8
3.1.8 Five Frames & Four Columns Models (THS 5-8, HSM 5-8,
SVHS 5-8, SVHSM 5-5) .....................................................................3-9
3.1.9 Five Frames & Five Columns Models (5-10) ....................................3-10
3.1.10 Satellite .............................................................................................. 3-11
3.1.11 Mini-Sat .............................................................................................3-12
3.2 Dispenser Heights ..............................................................................................3-13
3.3 Ground Frames...................................................................................................3-14

6Document Ref 942583-001 Rev 8
Contents Quantium 510 Installation Manual
3.4 Ground Plans ......................................................................................................3-16
3.4.1 Two Frames & One Column Models (Suction & Submerged) (1-1, 1-2,
HS(M) 1-1, HS(M) 1-2, THS 1-2, VHS(M)1-1, VHS(M) 1-2) ........3-16
3.4.2 Two Frames & Two Columns Models (Suction & Submerged)
(2-2, 2-4, HS 2-2, HS 2-4, VHS 1-2 SS,VHS (M)2-4) ......................3-17
3.4.3 Three Frames & Two Columns Models (Suction & Submerged)
(THS 3-4, SVHS 3-4)........................................................................3-18
3.4.4 Three Frames & Three Columns Models (Suction & Submerged)
(3-3, 3-6, HS 3-3, HS 3-6, VHS 3-6) .................................................3-19
3.4.5 Four Frames & two Columns Models (Suction & Submerged)
(Vhs 4-4) ...........................................................................................3-20
3.4.6 Four Frames & Three Columns Models (Suction & Submerged)
(ths 4-6, SVHS 4-6)...........................................................................3-21
3.4.7 Four Frames & Four Columns Models (Suction & Submerged)
(4-4, 4-8, HS 4-4 , HS 4-8, VHS 4-8)................................................3-22
3.4.8 Five Frames & Four Columns Models (Suction & Submerged)
(SVHSM 5-5, HSM 5-8, SVHS 5-8).................................................3-23
3.4.9 Five Frames & Five Columns Models (Suction & Submerged)
(5-10) .................................................................................................3-24
3.4.10 Satellite (Suction & Submerged) .......................................................3-25
3.4.11 Mini-Sat .............................................................................................3-26
4 PACKAGING & HANDLING ................................................................................... 4-2
4.1 ShippingDocumentation.......................................................................................4-2
4.2 Packaging.............................................................................................................4-2
4.2.1 Unpacking............................................................................................4-2
4.3 Inventory Inspection.............................................................................................4-2
4.4 Weights.................................................................................................................4-3
4.5 Handling ...............................................................................................................4-3
4.6 Access the Hydraulic Area..................................................................................4-4
4.7 Access the Calculator Head ................................................................................4-4
4.7.1 Standard Head .....................................................................................4-4
4.7.2 TQC - VGA Media Head....................................................................4-5
4.8 Access the Cable Glands .....................................................................................4-6
4.8.1 Remove Blind DIT Door or Open DIT ...............................................4-6
4.8.2 Standard Head & TQC - VGA Media Head ......................................4-9
4.9 Access the Junction Box Connections ...............................................................4-10
5 INSTALLATION.......................................................................................................... 5-2
5.1 General .................................................................................................................5-2
5.2 Identification of Sides ...........................................................................................5-2
5.3 Lifting ...................................................................................................................5-3
5.4 Placement.............................................................................................................5-3
5.4.1 Dispenser Without Lifting Slots and on Wooden Transit Pallet ...........5-4
5.4.2 Dispenser Without Lifting Slots and on Metal Transport Profile .........5-7
5.4.3 Dispensers with lifting Slots or Brackets, Forklift pitch Chart...........5-10
5.4.4 Dispenser with LIfting Slots and on Wooden Transit Pallet ..............5-12
5.4.5 Dispenser with Lifting Slots and on Metal Transit Profile .................5-15
5.4.6 M-SATDispenser With Lifting Slots on Metal Profile
Transport Pallet..................................................................................5-18
5.4.7 Using Jacking Bolts to Lower a Dispenser .......................................5-21
5.4.8 Leak Plate Sealing .............................................................................5-22
5.4.9 Fixingto Ground.................................................................................5-23

Document Ref 942583-001 Rev 8 7
Quantium 510 Installation Manual Contents
5.4.10 Earthing..............................................................................................5-24
5.5 Hydraulic Connections .......................................................................................5-25
5.5.1 Installation of TQP-HS Pumps ..........................................................5-25
5.5.2 Pipework - Suction Dispensers..........................................................5-25
5.5.3 FittingArisbridger Check Valve ........................................................5-27
5.5.4 Pipework - Submerged Dispensers ...................................................5-27
5.5.5 Pipework - VR ..................................................................................5-27
5.5.6 New Submerged Installation - Manufactured after January 2015 ....5-28
5.6 Electrical Connections........................................................................................5-30
5.6.1 JunctionBoxWiring...........................................................................5-31
5.6.2 CommunicationsWiringin Main Junction Box ..................................5-40
5.6.3 Special Dispenser Configurations ......................................................5-42
5.6.4 Media Head Configuration ................................................................5-44
5.6.5 Media Head Connections ..................................................................5-45
5.6.6 Panduit Connector Instructions..........................................................5-46
6 COMMISSIONING..................................................................................................... 6-2
6.1 Testing and programming the Dispenser ..............................................................6-2
6.1.1 Programming the Dispenser ................................................................6-2
6.1.2 Dispenser Functions.............................................................................6-2
6.1.3 Testing the Dispenser ..........................................................................6-3
6.2 Calibration of the Dispenser.................................................................................6-3
6.2.1 Mechanical Calibration of the Meter ...................................................6-4
6.2.2 Electronic Calibration of the MPE Pulser............................................6-5
6.2.3 Temperature Compensation Function ..................................................6-7
6.4 Handing over to the Station Manager ..................................................................6-8

8Document Ref 942583-001 Rev 8
Contents Quantium 510 Installation Manual
This page is intentionally blank